Energy-saving cable pay-off device

Abstract

The utility model provides an energy -conserving cable pay -off device, include: first reel, second reel, first reel and second reel interval setting, drive subassembly, drive subassembly is connected with first reel and second reel drive respectively to drive first reel and second reel rotation through drive subassembly, set by the same drive subassembly synchronous drive first reel and second reel, realized single power source control two reels to carry out pay -off operation simultaneously, this scheme has overcome the energy -efficiency bottleneck that single motor can only drive single reel in traditional method, has improved equipment's energy -conservation utilization efficiency significantly, has realized the energy -conserving purpose, simultaneously, the pay -off mode of mechanical drive has replaced traditional manual transfer, has reduced the labor intensity of operator greatly, and through to the initiative control of pay -off process, effectively avoided the cable fling appearance because of inertia, promoted the operation security and efficiency.

Description

Technical Field

[0001] This utility model relates to the field of power construction technology, specifically to an energy-saving cable laying device. Background Technology

[0002] Due to my country's rapid economic development, construction and installation projects in sectors such as petrochemicals and power often involve short deadlines and heavy workloads. These projects are characterized by a wide variety of cable specifications and a large volume of laying work. The speed of cable laying directly affects the progress. Given the large size and weight of the cable reels, how to lay cables efficiently, quickly, effectively, and time-savingly is a pressing issue. Traditional cable laying methods include: 1) Manually moving the cable reel, pulling the cable to rotate the reel and the cable-laying rotating frame around the cable support. Because the cable is heavy, multiple people are needed to pull it out, requiring significant time and effort, increasing worker fatigue, and making speed control difficult. When the pulling speed increases, the reel continues to rotate due to inertia, causing the cable to be thrown out after the pulling stops. 2) Cable-laying devices typically use a single motor to drive a single reel, making it difficult to drive two sets of reels with a single motor, thus hindering energy efficiency.

[0003] Therefore, existing technologies need further development. Utility Model Content

[0004] The purpose of this utility model is to overcome the above-mentioned technical deficiencies and provide an energy-saving cable laying device to solve the technical problem in related technologies that it is difficult to drive two sets of winding reels to lay cables using a single motor, thus making it difficult to achieve the purpose of energy saving.

[0005] To achieve the above technical objectives, the present invention adopts the following technical solution: an energy-saving cable laying device is provided, comprising: a first winding reel; a second winding reel, the first winding reel and the second winding reel being spaced apart; and a driving component, the driving component being drivenly connected to the first winding reel and the second winding reel respectively, so as to drive the first winding reel and the second winding reel to rotate through the driving component.

[0006] Furthermore, the drive assembly includes: a drive member; a transmission member, the transmission member being connected to the first winding disc and the second winding disc respectively, and the drive member being connected to the transmission member to drive the transmission member to rotate the first winding disc and the second winding disc.

[0007] Further, the transmission component includes: a first transmission shaft connected to a driving component; a driving bevel gear connected to the first transmission shaft; a second transmission shaft detachably connected to a first winding reel; a first bevel gear mounted on the end of the second transmission shaft away from the first winding reel; the first bevel gear meshing with the driving bevel gear; a third transmission shaft detachably connected to the second winding reel; a second bevel gear mounted on the end of the third transmission shaft away from the second winding reel; the second bevel gear meshing with the driving bevel gear.

[0008] Furthermore, it also includes a support base, which has a transmission space in which the drive bevel gear, the first bevel gear, and the second bevel gear are all located; at least a portion of the first drive shaft, the second drive shaft, and the third drive shaft are rotatably disposed within the transmission space; and the drive component is mounted on the support base.

[0009] Furthermore, the second drive shaft and the third drive shaft are coaxially arranged.

[0010] Furthermore, it also includes an anti-sway component and a base, the base having a receiving space; the anti-sway component includes a first support leg and a second support leg, at least a portion of the first support leg and the second support leg being movably disposed within the receiving space; the first support leg and the second support leg move toward or away from each other.

[0011] Furthermore, the anti-sway assembly also includes: a bidirectional lead screw, which is threadedly connected to the first support leg and the second support leg respectively; a drive gear, on which the bidirectional lead screw is mounted; and a toggle gear, which is rotatably connected to the base and is drively connected to the drive gear; wherein, when the toggle gear rotates, it drives the drive gear and the bidirectional lead screw to rotate, thereby causing the first support leg and the second support leg to move closer to or further away from each other.

[0012] Furthermore, the first and second supporting legs are L-shaped.

[0013] Beneficial effects: 1. By setting the first winding reel and the second winding reel to be synchronously driven by the same drive component, a single power source can simultaneously control two winding reels for wire feeding operations. This solution effectively overcomes the energy efficiency bottleneck of traditional methods where a single motor can only drive a single winding reel, significantly improving the energy utilization efficiency of the equipment and achieving energy saving. At the same time, the mechanically driven wire feeding method replaces the traditional manual handling, greatly reducing the labor intensity of operators. Furthermore, through active control of the wire feeding process, the phenomenon of cable ejection due to inertia is effectively avoided, improving operational safety and efficiency.

[0014] 2. By employing a bevel gear transmission mechanism in which a driving bevel gear simultaneously meshes with a first bevel gear and a second bevel gear, when the driving component drives the driving bevel gear to rotate via the first transmission shaft, the driving bevel gear transmits power synchronously and at the same speed to the first and second bevel gears. This power, in turn, drives the first and second winding reels to rotate in the same direction via the second and third transmission shafts, respectively. This gear transmission method provides precise, reliable, and efficient power transmission, ensuring the synchronicity of the double-reel winding. The detachable connection between the second and third transmission shafts and the winding reels facilitates quick installation and replacement of the reels, improving the ease of use of the equipment.

[0015] 3. By setting the second and third drive shafts as coaxial, the rotation axes of the first and second winding reels coincide. This layout makes the rotation of the two winding reels completely synchronized, eliminating the speed difference or interference that may occur due to the non-collinearity of the axes. At the same time, the coaxial design makes the structure of the device the most compact, the force transmission path the shortest, the overall rigidity and stability the best, and makes the cable lead-out path more regular, which is conducive to the smooth progress of the cable laying process. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the structure of an energy-saving cable laying device; Figure 2 This is a schematic diagram of the drive component in an energy-saving cable laying device; Figure 3 This is a schematic diagram of the adjusting component in an energy-saving cable laying device.

[0017] The above figures include the following reference numerals: 1. First winding reel; 2. Second winding reel; 3. Drive assembly; 4. Drive component; 5. Transmission component; 6. First drive shaft; 7. Drive bevel gear; 8. Second drive shaft; 9. First bevel gear; 10. Third drive shaft; 11. Second bevel gear; 12. Support base; 13. Anti-sway assembly; 14. Base; 15. First support leg; 16. Second support leg; 17. Bidirectional lead screw; 18. Drive gear; 19. Actuating gear. Detailed Implementation

[0018] To enable those skilled in the art to better understand the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present application, and not all embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative effort should fall within the scope of protection of the present application.

[0019] According to an embodiment of this utility model, an energy-saving cable laying device is provided. Please refer to [link / reference]. Figures 1 to 3 It includes: a first winding reel 1; a second winding reel 2, the first winding reel 1 and the second winding reel 2 being spaced apart; and a driving component 3, which is drivenly connected to the first winding reel 1 and the second winding reel 2 respectively, so as to drive the first winding reel 1 and the second winding reel 2 to rotate through the driving component 3.

[0020] By adopting the above technical solution, a first winding reel 1 and a second winding reel 2 are set up to be synchronously driven by the same drive component 3, realizing the simultaneous control of two winding reels by a single power source for wire feeding operations. This solution effectively overcomes the energy efficiency bottleneck of traditional methods where a single motor can only drive a single winding reel, significantly improving the energy utilization efficiency of the equipment and achieving the goal of energy saving. At the same time, the mechanically driven wire feeding method replaces the traditional manual handling, greatly reducing the labor intensity of operators. Furthermore, through active control of the wire feeding process, the phenomenon of cable ejection due to inertia is effectively avoided, improving operational safety and efficiency.

[0021] Please refer to Figure 2 It also includes a drive assembly 3, which includes: a drive component 4; a transmission component 5, the transmission component 5 being connected to the first winding disc 1 and the second winding disc 2 respectively, and the drive component 4 being connected to the transmission component 5 to drive the transmission component 5 to rotate the first winding disc 1 and the second winding disc 2.

[0022] By adopting the above technical solution and setting up a transmission component 5 connecting the drive component 4 and the two winding discs, an efficient power transmission path is constructed. The transmission component 5 distributes and transmits the single power output by the drive component 4, thereby reliably realizing the core function of using one drive component 4 to simultaneously drive the first winding disc 1 and the second winding disc 2. This centralized drive and distributed transmission structure simplifies the overall structure of the device, reduces manufacturing costs and energy consumption, and ensures the synchronicity of the actions of the first winding disc 1 and the second winding disc 2.

[0023] It should be noted that if unidirectional cable laying is required, the orientation of one side of the spool needs to be changed to achieve unidirectional cable laying.

[0024] Specifically, the driving component 4 is an electric motor, model YE2.

[0025] Please refer to Figure 2The transmission component 5 includes: a first transmission shaft 6 connected to the driving component 4; a driving bevel gear 7, which is connected to the first transmission shaft 6; a second transmission shaft 8 detachably connected to the first winding disc 1; a first bevel gear 9 mounted on the end of the second transmission shaft 8 away from the first winding disc 1; the first bevel gear 9 meshing with the driving bevel gear 7; a third transmission shaft 10 detachably connected to the second winding disc 2; and a second bevel gear 11 mounted on the end of the third transmission shaft 10 away from the second winding disc 2; the second bevel gear 11 meshing with the driving bevel gear 7.

[0026] By adopting the above technical solution, a bevel gear transmission mechanism is used in which the driving bevel gear 7 simultaneously meshes with the first bevel gear 9 and the second bevel gear 11. When the driving component 4 drives the driving bevel gear 7 to rotate through the first transmission shaft 6, the driving bevel gear 7 transmits power synchronously and at the same speed to the first bevel gear 9 and the second bevel gear 11. In turn, the first winding reel 1 and the second winding reel 2 are driven to rotate in the same direction through the second transmission shaft 8 and the third transmission shaft 10, respectively. This gear transmission method provides precise, reliable, and efficient power transmission, ensuring the synchronicity of the double-reel winding. The detachable connection between the second transmission shaft 8 and the third transmission shaft 10 and the winding reel facilitates the quick installation and replacement of the winding reel, improving the ease of use of the equipment.

[0027] Specifically, the first bevel gear 9 and the second bevel gear 11 are symmetrically distributed with respect to the center point of the driving bevel gear 7.

[0028] By adopting the above technical solution, the first bevel gear 9 and the second bevel gear 11 are symmetrically arranged on both sides of the driving bevel gear 7, so that the power is transmitted symmetrically from the center to both sides. This symmetrical structure makes the transmission system more balanced in terms of force, effectively reduces the radial unbalanced force borne by the driving bevel gear 7 and its supporting bearing, reduces the wear of transmission components, and improves the working stability and service life of the entire transmission assembly.

[0029] Specifically, the first drive shaft 6, the second drive shaft 8, and the third drive shaft 10 are all rotatably arranged relative to the support base 12.

[0030] By adopting the above technical solution, the support seat 12 provides stable and reliable rotational support for the first drive shaft 6, the second drive shaft 8, and the third drive shaft 10, ensuring the concentricity and positional accuracy of each drive shaft during operation. This ensures that the driving bevel gear 7, the first bevel gear 9, and the second bevel gear 11 can always maintain the correct meshing relationship, avoiding problems such as poor gear meshing, increased noise, or even damage caused by shaft system wobbling, thereby ensuring the reliable operation of the transmission system.

[0031] Please refer to Figure 1 and Figure 2 It also includes a support base 12, which has a transmission space in which the drive bevel gear 7, the first bevel gear 9 and the second bevel gear 11 are all located; at least a portion of the first transmission shaft 6, the second transmission shaft 8 and the third transmission shaft 10 are rotatably disposed in the transmission space; and the drive member 4 is mounted on the support base 12.

[0032] By adopting the above technical solution, the support base 12 and its internal transmission space constitute a closed or semi-closed protective structure. This structure encloses the key transmission gears, which on the one hand prevents external dust and debris from entering the meshing area, affecting transmission performance or damaging the gears; on the other hand, it also protects the operator, preventing clothing or body parts from being accidentally caught in the moving parts, significantly improving the safety of the equipment. At the same time, the drive component 4 is integrated and installed on the support base 12, making the structure more compact and the overall structure stronger.

[0033] Furthermore, a control switch and a battery are also installed on the support base 12. The control switch is electrically connected to the battery, and a DKC-Y110 controller is installed inside the control switch. The drive unit 4 is controlled by the DKC-Y110 controller.

[0034] Please refer to Figure 2 The second drive shaft 8 and the third drive shaft 10 are coaxially arranged.

[0035] By adopting the above technical solution, the second drive shaft 8 and the third drive shaft 10 are set as coaxial, so that the rotation axes of the first winding disc 1 and the second winding disc 2 coincide. This layout makes the rotation of the two winding discs completely synchronized, completely eliminating the speed difference or interference that may be caused by the non-collinearity of the axes. At the same time, the coaxial design makes the structure of the device the most compact, the force flow transmission path the shortest, the overall rigidity and stability the best, and makes the cable lead-out path more regular, which is conducive to the smooth progress of the cable laying process.

[0036] Please refer to Figure 1 and Figure 3 It also includes an anti-sway component 13 and a base 14, with a receiving space provided in the base 14; the anti-sway component 13 includes a first support leg 15 and a second support leg 16, at least a portion of the first support leg 15 and the second support leg 16 being movably disposed in the receiving space; the first support leg 15 and the second support leg 16 move toward or away from each other.

[0037] By adopting the above technical solution, and by setting the first support leg 15 and the second support leg 16 movably housed within the accommodating space of the base 14, an adjustable support structure is formed. This design allows the device to stably support the first winding reel 1 and the second winding reel 2 of different widths by adjusting the distance between the first support leg 15 and the second support leg 16, greatly improving the versatility and applicability of the device. When not in use, the first support leg 15 and the second support leg 16 can be retracted into the base 14, reducing the size of the device and facilitating transportation and storage.

[0038] Please refer to Figure 3 The anti-sway assembly 13 further includes: a bidirectional lead screw 17, which is threadedly connected to the first support leg 15 and the second support leg 16 respectively; a drive gear 18, which is mounted on the bidirectional lead screw 17; and a toggle gear 19, which is rotatably connected to the base 14 and is drively connected to the drive gear 18. When the toggle gear 19 rotates, it drives the drive gear 18 and the bidirectional lead screw 17 to rotate, thereby causing the first support leg 15 and the second support leg 16 to move closer to or further away from each other.

[0039] By adopting the above technical solution, the mechanism that drives the drive gear 18 by actuating the gear 19, thereby rotating the bidirectional lead screw 17, achieves synchronous, symmetrical, and continuous adjustment of the distance between the first support leg 15 and the second support leg 16. This mechanism is labor-saving to operate, has high adjustment accuracy, and has a self-locking function. After being adjusted to the appropriate position, it can reliably lock the first support leg 15 and the second support leg 16 to prevent them from moving on their own when bearing weight, thus ensuring the stability and reliability of the support.

[0040] Please refer to Figure 3 The first supporting leg 15 and the second supporting leg 16 are in an L-shaped structure.

[0041] Specifically, the support base 12 is mounted on the base 14.

[0042] Furthermore, both the first support leg 15 and the second support leg 16 are provided with limit sliders, and the two limit sliders are adapted to the receiving space so that the first support leg 15 and the second support leg 16 can slide stably within the receiving space.

[0043] Working principle: First, the operator rotates the actuating gear 19 according to the width of the cable reel to be laid, causing the meshing drive gear 18 and the double-acting screw 17 to rotate. This drives the first support leg 15 and the second support leg 16 to move synchronously towards or away from each other within the accommodating space of the base 14 until their L-shaped structure forms a stable support that matches the size of the cable reel. Then, the cable reel is hoisted onto the first support leg 15 and the second support leg 16, ensuring that the center hole of the cable reel is aligned with the second drive shaft 8 and the third drive shaft 10. After installation, the drive unit 4 is activated, and its output shaft drives the first drive shaft 6 and the driving bevel gear 7 fixed thereon to rotate. The driving bevel gear 7 synchronously transmits power to the first bevel gear 9 and the second bevel gear, which are meshed perpendicularly with it and are symmetrically distributed. 11, thereby diverting the power flow; the first bevel gear 9 drives the first winding reel 1 to rotate through the second transmission shaft 8, while the second bevel gear 11 drives the second winding reel 2 to rotate synchronously and in the same direction through the coaxially arranged third transmission shaft 10; the rotation of the two winding reels actively releases the cable wound on them, and the operator can pull the cable for laying. During this process, the support base 12 and its transmission space provide stable support and protection for the entire gear transmission system, while the anti-sway component 13 effectively suppresses the shaking and movement that may occur when the cable reel rotates to lay the cable through its adjustable and lockable support structure, ensuring the smooth, efficient and safe laying process, and finally achieving the purpose of energy-saving and controllable laying by driving the two winding reels simultaneously with a single drive component.

[0044] It should be noted that the terms "first," "second," etc., in the specification, claims, and accompanying drawings of this application are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. It should be understood that such data can be interchanged where appropriate so that the embodiments of this application described herein can be implemented in sequences other than those illustrated or described herein.

[0045] Optionally, specific examples in this embodiment can refer to the examples described in the above embodiments, and will not be repeated here.

[0046] The sequence numbers of the embodiments in this application are for descriptive purposes only and do not represent the superiority or inferiority of the embodiments.

[0047] In the above embodiments of this application, the descriptions of each embodiment have different focuses. For parts not described in detail in a certain embodiment, please refer to the relevant descriptions of other embodiments.

[0048] The above are merely preferred embodiments of this application. It should be noted that those skilled in the art can make various improvements and modifications without departing from the principles of this application, and these improvements and modifications should also be considered within the scope of protection of this application.

Claims

1. An energy-saving cable laying device, characterized in that, include: First winding disc (1); The second winding reel (2) is provided with the first winding reel (1) and the second winding reel (2) spaced apart; The drive assembly (3) is connected to the first winding disk (1) and the second winding disk (2) respectively, so as to drive the first winding disk (1) and the second winding disk (2) to rotate through the drive assembly (3); It also includes an anti-sway component (13) and a base (14), wherein the base (14) has a receiving space. The anti-sway assembly (13) includes a first support leg (15) and a second support leg (16), at least a portion of which is movably disposed within the receiving space; the first support leg (15) and the second support leg (16) move toward or away from each other.

2. The energy-saving cable laying device according to claim 1, characterized in that, The driving component (3) also includes: Drive component (4); The transmission component (5) is connected to the first winding disc (1) and the second winding disc (2) respectively. The driving component (4) is connected to the transmission component (5) to drive the transmission component (5) to rotate the first winding disc (1) and the second winding disc (2).

3. The energy-saving cable laying device according to claim 2, characterized in that, The transmission component (5) includes: A first drive shaft (6) is connected to the drive component (4); The first drive shaft (6) is connected to the drive bevel gear (7) in a transmission connection. The second drive shaft (8) is detachably connected to the first winding disc (1); The first bevel gear (9) is mounted on the end of the second drive shaft (8) away from the first winding disc (1); the first bevel gear (9) meshes with the driving bevel gear (7); The third drive shaft (10) is detachably connected to the second winding disc (2); The second bevel gear (11) is mounted on one end of the third drive shaft (10) away from the second winding disc (2); the second bevel gear (11) meshes with the drive bevel gear (7).

4. The energy-saving cable laying device according to claim 3, characterized in that, It also includes a support base (12), which is provided with a transmission space. The driving bevel gear (7), the first bevel gear (9) and the second bevel gear (11) are all located in the transmission space. At least a portion of the first transmission shaft (6), the second transmission shaft (8) and the third transmission shaft (10) are rotatably disposed in the transmission space. The driving member (4) is mounted on the support base (12).

5. The energy-saving cable laying device according to claim 3, characterized in that, The second drive shaft (8) is coaxially arranged with the third drive shaft (10).

6. The energy-saving cable laying device according to claim 1, characterized in that, The anti-sway component (13) also includes: A bidirectional lead screw (17) is threadedly connected to the first support leg (15) and the second support leg (16) respectively; Drive gear (18), the drive gear (18) is mounted on the bidirectional lead screw (17). A gear (19) is rotatably connected to the base (14) and is drive-connected to the drive gear (18). When the actuating gear (19) rotates, it drives the driving gear (18) and the bidirectional lead screw (17) to rotate, thereby causing the first support leg (15) and the second support leg (16) to move closer to or further away from each other.

7. The energy-saving cable laying device according to claim 6, characterized in that, The first support leg (15) and the second support leg (16) are L-shaped.

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