A winding device for tin wire production
Patent Information
- Application Number
- CN202522329459.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-03
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-11-03
AI Technical Summary
[0006]为解决上述背景技术中提出的问题,本实用新型的目的在于提供一种锡丝生产用收卷装置,具备了便于使用的优点,解决了操作步骤多的问题
[0014]1、本实用新型使用时,在收卷机构、限位驱动机构、前后移动机构和自动下料机构的作用下,能够减少锡丝收卷装置的手动操作步骤,避免了锡丝生产用收卷装置需要人工操作多个步骤导致的耗时耗力,使其具备了便于使用的优点。
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Figure CN224900503U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of tin wire production technology, specifically a winding device for tin wire production. Background Technology
[0002] A solder wire winding device is a specialized piece of equipment used to neatly wind processed solder wire into a cylindrical shape. Its core function is to improve production efficiency. It is widely used in fields such as electronic welding and precision manufacturing, and is a key link in automated solder wire production lines to ensure product consistency and stability.
[0003] For example, Chinese Patent Application No. 202321696441.0 discloses a solder wire winding device that solves the problem of inconsistent solder wire sizes. It includes a roller assembly, a winding drum, and a frame. An adjustment mechanism is installed between the roller assembly and the winding drum. The adjustment mechanism includes an ellipsoidal roller and an adjustment bracket. The ellipsoidal roller is rotatably connected to the adjustment bracket, and its outer diameter gradually decreases from its central position along the central axis to both sides. Solder wire is fed from the roller assembly, passes through the surface of the ellipsoidal roller of the adjustment mechanism, and is wound onto the winding drum. The ellipsoidal roller is positioned along the solder wire feeding path. Due to the raised shape in the middle of the ellipsoidal roller, the solder wire originally wound to the middle and sides of the winding drum reaches a more balanced state. Even if the winding position of the solder wire shifts left and right, the tension of the solder wire remains relatively balanced, achieving the purpose of tension adjustment. This ensures that the size of the solder wire in the winding drum is more consistent, improving the quality of the wound solder wire.
[0004] During the operation of the winding equipment used in tin wire production, the replacement of the winding drum usually needs to be done manually. That is, after a drum of tin wire is wound up, the operator needs to cut the tin wire and remove the winding drum, and then install a new drum to continue the winding operation. This results in many operation steps and high labor intensity.
[0005] Therefore, it is necessary to redesign and modify the winding device used in tin wire production to effectively prevent the occurrence of excessive operating steps. Utility Model Content
[0006] To address the problems mentioned in the background art, the purpose of this utility model is to provide a winding device for tin wire production, which has the advantages of being easy to use and solves the problem of having many operation steps.
[0007] To achieve the above objectives, this utility model provides the following technical solution: a winding device for tin wire production, comprising a winding device, wherein a shaft is movably connected to the inner wall of the winding device via a bearing, the winding device being capable of driving the shaft to rotate, a winding mechanism is provided on the upper side of the winding device, the winding mechanism including multiple transmission bars fixedly connected to the surface of the shaft, a winding drum slidably connected to the surface of the transmission bars, a baffle slidably connected to the rear side of the winding drum slidably connected to the rear side of the baffle, a limit plate slidably connected to the inner wall of the baffle, the rear side of the limit plate being movably connected to the front side of the winding drum slidably connected to the rear side of the winding drum slidably connected to the front side of the winding drum slidably connected to the lower side of the winding drum slidably connected to support the winding drum slidably connected to the upper side of the winding device, and a limit drive mechanism is provided on the upper side of the winding device.
[0008] As a preferred embodiment of this utility model, the limiting drive mechanism includes a support frame fixedly connected to the right side of the baffle, a drive motor fixedly connected to the right side of the support frame, a screw fixedly connected to the left output shaft of the drive motor, the left end of the screw being movably connected to the inner wall of the baffle via a bearing, the surface of the screw being threadedly connected to the inner wall of the limiting plate, and a forward and backward moving mechanism being provided on the upper side of the winding device.
[0009] As a preferred embodiment of this utility model, the forward and backward moving mechanism includes a guide rail fixedly connected to the upper side of the winding device, a sliding block slidably connected to the inner wall of the guide rail, the upper side of the sliding block being fixedly connected to the lower side of the support frame, an electric cylinder being fixedly connected to the front side of the winding device, the front end of the electric cylinder being fixedly connected to the rear side of the support frame, thereby pushing the support frame and the baffle to move forward and backward, and an automatic feeding mechanism being provided on the upper side of the winding device.
[0010] As a preferred embodiment of this utility model, the automatic feeding mechanism includes a support frame fixedly connected to the upper side of the winding device, a feeding tube fixedly connected to the upper side of the winding device, and a second winding drum placed inside the feeding tube and on the upper side of the support frame.
[0011] As a preferred embodiment of this invention, the front side of the shaft is provided with a rounded corner, which is used to facilitate the winding drum being fitted onto the surface of the shaft.
[0012] As a preferred embodiment of this utility model, an isolation plate is fixedly connected to the upper side of the limiting plate. The isolation plate is used to squeeze and isolate the winding drum inside the feed tube to prevent jamming.
[0013] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0014] 1. When this utility model is used, under the action of the winding mechanism, the limit drive mechanism, the forward and backward movement mechanism and the automatic feeding mechanism, the manual operation steps of the solder wire winding device can be reduced, avoiding the time and labor consumption caused by the need for multiple manual operation steps in the winding device for solder wire production, thus giving it the advantage of being easy to use.
[0015] 2. This utility model, by setting a limit drive mechanism, enables the limit plate to adjust its position, thereby controlling the limit of the winding drum one more flexibly and accurately, and improving the winding quality of the equipment. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the structure of this utility model;
[0017] Figure 2 This is a side view of the structure of this utility model;
[0018] Figure 3 This is a partial structural diagram of the present invention;
[0019] Figure 4 This is an enlarged view of a partial structure of the present invention;
[0020] Figure 5 This is a schematic diagram of the rear side of a partial part of this utility model.
[0021] In the diagram: 1. Winding device; 2. Shaft; 3. Transmission bar; 4. Winding drum one; 5. Baffle; 6. Limiting plate; 7. Arc plate; 8. Support frame; 9. Drive motor; 10. Screw; 11. Guide rail; 12. Sliding block; 13. Electric cylinder; 14. Support frame; 15. Feeding pipe; 16. Winding drum two; 17. Rounded corner; 18. Isolation plate. Detailed Implementation
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0023] like Figures 1 to 5 As shown, the present invention provides a winding device for tin wire production, including a winding device 1. A shaft 2 is movably connected to the inner wall of the winding device 1 via a bearing. The winding device 1 can drive the shaft 2 to rotate. A winding mechanism is provided on the upper side of the winding device 1. The winding mechanism includes multiple transmission bars 3 fixedly connected to the surface of the shaft 2. A winding drum 4 is slidably connected to the surface of the transmission bars 3. A baffle 5 is slidably connected to the rear side of the winding drum 4. A limit plate 6 is slidably connected to the inner wall of the baffle 5. The rear side of the limit plate 6 is movably connected to the front side of the winding drum 4. An arc-shaped plate 7 is movably connected to the lower side of the winding drum 4 for supporting the winding drum 4. A limit drive mechanism is provided on the upper side of the winding device 1.
[0024] refer to Figure 3The limiting drive mechanism includes a support frame 8 fixedly connected to the right side of the baffle 5. A drive motor 9 is fixedly connected to the right side of the support frame 8. A screw 10 is fixedly connected to the left output shaft of the drive motor 9. The left end of the screw 10 is movably connected to the inner wall of the baffle 5 through a bearing. The surface of the screw 10 is threadedly connected to the inner wall of the limiting plate 6. A forward and backward moving mechanism is provided on the upper side of the winding device 1.
[0025] As a technical optimization of this utility model, by setting a limit drive mechanism, the position of the limit plate 6 can be adjusted, thereby controlling the limit of the winding drum 4 more flexibly and accurately, and improving the winding quality of the equipment.
[0026] refer to Figure 4 The forward and backward moving mechanism includes a guide rail 11 fixedly connected to the upper side of the winding device 1, a sliding block 12 slidably connected to the inner wall of the guide rail 11, the upper side of the sliding block 12 fixedly connected to the lower side of the support frame 8, an electric cylinder 13 fixedly connected to the front side of the winding device 1, the front end of the electric cylinder 13 fixedly connected to the rear side of the support frame 8, thereby pushing the support frame 8 and the baffle 5 to move forward and backward, and an automatic feeding mechanism is provided on the upper side of the winding device 1.
[0027] As a technical optimization of this utility model, by setting a front and rear moving mechanism, the front and rear moving distance of the support frame 8 and the baffle 5 can be controlled, which makes it convenient to adjust the position of the winding mechanism to adapt to different working scenarios and operating requirements, and improve the operation convenience and flexibility of the equipment.
[0028] refer to Figure 2 The automatic feeding mechanism includes a support frame 14 fixedly connected to the upper side of the winding device 1. A feeding pipe 15 is fixedly connected to the upper side of the winding device 1. A winding drum 16 is placed inside the feeding pipe 15 and on the upper side of the support frame 14.
[0029] As a technical optimization of this utility model, by setting up an automatic feeding mechanism, a placement space is provided for the second winding drum 16, which facilitates storage and automatic supply of the second winding drum 16, realizes the rapid replacement of the first winding drum 4, improves the working efficiency of the equipment, reduces the time and labor intensity of manual operation, and enhances the automation level of the equipment.
[0030] refer to Figure 2 The front side of the shaft 2 is provided with a rounded corner 17, which is used to facilitate the winding drum 4 to be sleeved onto the surface of the shaft 2.
[0031] As a technical optimization of this utility model, by setting the rounded corner 17, the rounded corner 17 can play a guiding role when installing the take-up drum 4, making it easier to fit the take-up drum 4 onto the surface of the shaft 2, reducing friction and collision during the installation process, reducing installation difficulty, improving installation efficiency, and also helping to protect the shaft 2 and the take-up drum 4, and extending the service life of the equipment.
[0032] refer to Figure 3 An isolation plate 18 is fixedly connected to the upper side of the limiting plate 6. The isolation plate 18 is used to squeeze and isolate the winding drum 16 inside the feed tube 15 to prevent jamming.
[0033] As a technical optimization of this utility model, by setting the isolation plate 18, the winding drum 16 inside the isolation feeding tube 15 can be squeezed and isolated, effectively preventing the winding drum 16 from getting stuck during the falling process, ensuring that the winding drum 16 can fall smoothly and orderly, ensuring the stability and reliability of the automatic feeding process, and further improving the automation operation efficiency and overall performance of the equipment.
[0034] The working principle and usage process of this utility model are as follows: In use, the winding device 1 drives the shaft 2 to rotate, and the shaft 2 drives the transmission bar 3 to rotate, thereby causing the winding drum 4, which is sleeved on the transmission bar 3, to rotate and perform winding operations. In the limit drive mechanism, the drive motor 9 drives the screw 10 to rotate. Since the screw 10 is threadedly connected to the limit plate 6, the limit plate 6 will move left and right. When it moves to the left to the front side of the winding drum 4, it limits the front side of the winding drum 4. The baffle 5 limits the rear side of the winding drum 4. At this time, the electric cylinder 13 pushes the support frame 8 to move back and forth, thereby driving the winding drum 4 to move back and forth through the baffle 5 and the limit plate 6, so as to evenly wind up the solder wire. After the take-up drum 4 finishes winding, the electric cylinder 13 in the forward and backward movement mechanism drives the support frame 8 to move forward (at this time, the solder wire has been broken). This causes the take-up drum 4 to move forward and separate from the surface of the shaft 2 by the baffle 5. At the same time, the drive motor 9 drives the screw 10 to rotate. The screw 10 drives the limit plate 6 to move to the right, thereby causing the limit plate 6 to release its restriction on the front side of the take-up drum 4. Then, take-up drum 4 can be removed, and baffle 5 continues to move forward to the rear of take-up drum 16. At this time, limit plate 6 moves to the left, arc plate 7 supports the lower side of take-up drum 16, and isolation plate 18 squeezes and isolates take-up drum 16 inside feed tube 15 to prevent it from getting stuck on support frame 14. At this time, electric cylinder 13 returns to its original position, limit plate 6 drives take-up drum 16 to be sleeved on the surface of shaft 2, and at the same time, take-up drum 16 inside feed tube 15 falls onto support frame 14. This process is repeated, thereby reducing operation steps and labor intensity. It avoids the time-consuming and labor-intensive process caused by multiple manual operation steps required by the tin wire production winding device 1, making it easy to use.
[0035] In summary, when this utility model is used, the manual operation steps of the solder wire winding device 1 can be reduced under the action of the winding mechanism, the limit drive mechanism, the forward and backward movement mechanism and the automatic feeding mechanism. This avoids the time and effort wasted caused by the need for multiple manual operation steps in the winding device 1 for solder wire production, and makes it easy to use.
[0036] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0037] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A winding device for tin wire production, comprising a winding device (1), wherein a shaft (2) is movably connected to the inner wall of the winding device (1) via a bearing, the winding device (1) is capable of driving the shaft (2) to rotate, and a winding mechanism is provided on the upper side of the winding device (1), characterized in that: The winding mechanism includes multiple transmission bars (3) fixedly connected to the surface of the shaft (2). A winding drum (4) is slidably connected to the surface of the transmission bars (3). A baffle (5) is slidably connected to the rear side of the winding drum (4). A limit plate (6) is slidably connected to the inner wall of the baffle (5). The rear side of the limit plate (6) is movably connected to the front side of the winding drum (4). An arc plate (7) is movably connected to the lower side of the winding drum (4) to support the winding drum (4). A limit drive mechanism is provided on the upper side of the winding device (1).
2. The winding device for tin wire production according to claim 1, characterized in that: The limiting drive mechanism includes a support frame (8) fixedly connected to the right side of the baffle (5). A drive motor (9) is fixedly connected to the right side of the support frame (8). A screw (10) is fixedly connected to the left output shaft of the drive motor (9). The left end of the screw (10) is movably connected to the inner wall of the baffle (5) through a bearing. The surface of the screw (10) is threadedly connected to the inner wall of the limiting plate (6). A forward and backward moving mechanism is provided on the upper side of the winding device (1).
3. A winding device for tin wire production according to claim 2, characterized in that: The forward and backward moving mechanism includes a guide rail (11) fixedly connected to the upper side of the winding device (1), a sliding block (12) slidably connected to the inner wall of the guide rail (11), the upper side of the sliding block (12) fixedly connected to the lower side of the support frame (8), an electric cylinder (13) fixedly connected to the front side of the winding device (1), the front end of the electric cylinder (13) fixedly connected to the rear side of the support frame (8), thereby pushing the support frame (8) and the baffle (5) to move forward and backward, and an automatic feeding mechanism is provided on the upper side of the winding device (1).
4. A winding device for tin wire production according to claim 3, characterized in that: The automatic feeding mechanism includes a support frame (14) fixedly connected to the upper side of the winding device (1). A feeding tube (15) is fixedly connected to the upper side of the winding device (1). A second winding drum (16) is placed inside the feeding tube (15) and on the upper side of the support frame (14).
5. A winding device for tin wire production according to claim 1, characterized in that: The front side of the shaft (2) is provided with a rounded corner (17), which is used to facilitate the winding drum (4) to be sleeved onto the surface of the shaft (2).
6. A winding device for tin wire production according to claim 4, characterized in that: An isolation plate (18) is fixedly connected to the upper side of the limiting plate (6). The isolation plate (18) is used to squeeze the winding drum (16) inside the isolation feed tube (15) to prevent jamming.