Intelligent dicing saw
Patent Information
- Application Number
- CN202522647342.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-15
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-12-15
AI Technical Summary
[0002]拆片机是用于处理旧衣物、废旧纺织品等材料的机械设备,主要用于将衣物拆解为可再利用的纤维或碎片,在衣物的生产过程中,对于生产出来的次品衣片,需要使用拆片机将衣片拆分为纱线进行回收再利用;现有技术中,授权公布号CN 219906470 U提出了一种拆片机,包括横架,横架连接有接触盘,横架远离接触盘一端连接有电机,电机输出端穿过横架和接触盘设置,电机输出端连接有转动轴,转动轴顶端转动连接有调节螺杆,调节螺杆外周侧连接有放置架,放置架螺纹连接有多组均匀分布的调节机构,虽然可以实现对衣片的拆片,但在拆片过程中,不能实时检测拆片机对衣片施加的牵拉力,对于衣片受到的牵拉力度控制不够准确,影响衣片的拆片质量
[0011]与现有技术相比,本实用新型的有益效果是:本智能拆片机,具有以下好处:
Smart Images

Figure CN224900513U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of chip removal machine technology, specifically an intelligent chip removal machine. Background Technology
[0002] A garment dismantling machine is a mechanical device used to process materials such as old clothes and waste textiles. It is mainly used to dismantle clothing into reusable fibers or fragments. In the clothing production process, for defective garment pieces produced, a garment dismantling machine is needed to separate the garment pieces into yarn for recycling. In the prior art, the authorized publication number CN 219906470 U proposes a garment dismantling machine, which includes a horizontal frame, a contact plate connected to the horizontal frame, a motor connected to the end of the horizontal frame away from the contact plate, a motor output end passing through the horizontal frame and the contact plate, a rotating shaft connected to the motor output end, an adjusting screw rotatably connected to the top of the rotating shaft, a placement frame connected to the outer periphery of the adjusting screw, and multiple sets of evenly distributed adjusting mechanisms threaded onto the placement frame. Although it can dismantle garment pieces, it cannot detect the tension force applied to the garment pieces by the garment dismantling machine in real time during the dismantling process, and the control of the tension force on the garment pieces is not accurate enough, affecting the quality of garment dismantling. Utility Model Content
[0003] The technical problem to be solved by this utility model is to overcome the existing defects and provide an intelligent garment piece removal machine. The machine uses a torsion spring with real-time detection of the torsion amplitude to provide tension for garment piece removal. This allows for intelligent adjustment of the tension during the removal process, preventing the tension applied to the garment pieces from being too large or too small, thus ensuring the quality of garment piece removal and effectively solving the problems in the background art.
[0004] To achieve the above objectives, this utility model provides the following technical solution: an intelligent chip removal machine, including a housing, a winding drum rotatably connected to the right side of the housing, and a rotating mechanism; Rotating mechanism: It includes a drive column, a sleeve, gear one, gear two, a detection column, and a rotating tube. The drive column is rotatably connected to the right side of the housing. The outer arc surface of the drive column is movably fitted with an elastically limited sleeve. The winding spool is set on the outer arc surface of the sleeve. The rotating tube is rotatably connected to the inside of the housing. Gear one is rotatably connected to the right end of the outer arc surface of the rotating tube. Gear one is drivenly connected to the sleeve. Gear two is provided at the left end of the outer arc surface of the rotating tube. Gear two is drivenly connected to the drive column. The detection column is threadedly connected to the middle of gear two. The right end of the detection column is laterally slidably connected to gear one. The torsion spring, which can detect the torsion amplitude in real time, provides pulling force for the disassembly of the garment pieces. It is convenient to realize intelligent adjustment of the pulling force during the disassembly process, so as to avoid the disassembly machine applying too much or too little pulling force to the garment pieces and ensure the quality of disassembly.
[0005] Furthermore, a microcontroller is provided on the surface of the housing, and the input terminal of the microcontroller is electrically connected to an external power source to control the start and stop of the entire device.
[0006] Furthermore, the rotating mechanism also includes an internal gear ring and a large gear. The internal gear ring is located at the left end of the sleeve rotating ring. The rotating ring on the left side of the sleeve is rotatably connected to the inside of the rotating groove on the surface of the housing. The internal gear ring meshes with gear one. The large gear is located on the outer arc surface of the drive column. The large gear meshes with gear two, thereby providing a transmission connection between gear one and the sleeve, and between gear two and the drive column.
[0007] Furthermore, the rotation mechanism also includes a displacement sensor, which is disposed inside the housing. The detection end of the displacement sensor is rotatably connected to the left end of the detection column, and the output end of the displacement sensor is electrically connected to the input end of the microcontroller to detect the lateral position distance of the detection column.
[0008] Furthermore, a motor is installed inside the housing. The output shaft of the motor is fixedly connected to the left end of the drive column, and the input end of the motor is electrically connected to the output end of the microcontroller to provide power for the rotation of the drive column.
[0009] Furthermore, torsion springs are movably sleeved on the outer arc surface of the drive column. The end of each torsion spring near the lateral center of the sleeve is fixedly connected to the drive column, and the other end of each torsion spring is fixedly connected to the sleeve, providing elastic limiting between the drive column and the sleeve.
[0010] Furthermore, a reciprocating screw is rotatably connected between the left and right inner walls of the mounting shell at the front end of the housing. The outer arc surface of the reciprocating screw is slidably connected to a guide plate via a pressure lock. The guide plate is laterally slidably connected to the inside of the mounting shell. The left end of the reciprocating screw and the outer arc surface of the drive column are both provided with synchronous pulleys. The two synchronous pulleys are connected by a synchronous belt drive to guide the yarn to wind on the outer arc surface of the winding drum.
[0011] Compared with the prior art, the beneficial effects of this utility model are as follows: This intelligent chip removal machine has the following advantages: The torsion spring, which can detect the torsion amplitude in real time, provides tension for the disassembly of garment pieces. This allows for intelligent adjustment of the tension during the disassembly process, preventing the disassembly machine from applying too much or too little tension to the garment pieces and ensuring the quality of the disassembly. Attached Figure Description
[0012] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a structural schematic diagram of the overall device of this utility model, viewed from the front and in cross-section. Figure 3 This is an enlarged structural diagram of point A in this utility model; Figure 4This is a schematic diagram of the rotating mechanism of this utility model; Figure 5 This is a schematic diagram of the structure of the large gear of this utility model; Figure 6 This is a schematic diagram of the structure of the detection column of this utility model.
[0013] In the diagram: 1. Housing, 2. Winding drum, 3. Rotating mechanism, 31. Drive column, 32. Sleeve, 33. Gear 1, 34. Gear 2, 35. Detection column, 36. Internal gear ring, 37. Large gear, 38. Displacement sensor, 39. Rotary tube, 4. Motor, 5. Torsion spring, 6. Reciprocating screw, 7. Guide plate, 8. Synchronous pulley, 9. Synchronous belt, 10. Microcontroller. Detailed Implementation
[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0015] Please see Figure 1-6 This embodiment provides a technical solution: an intelligent garment piece removal machine, including a housing 1, which provides space for the garment piece removal component. A winding drum 2 is rotatably connected to the right side of the housing 1. By rotating the winding drum 2, the yarn of the garment piece is wound. When the position of the garment piece is restricted, the garment piece can be removed. The machine also includes a rotating mechanism 3. Rotating mechanism 3 includes a drive column 31, a sleeve 32, a first gear 33, a second gear 34, a detection column 35, and a rotating tube 39. The drive column 31 is rotatably connected to the right side of the housing 1. The outer arc surface of the drive column 31 is movably fitted with the elastically limiting sleeve 32. The winding bobbin 2 is disposed on the outer arc surface of the sleeve 32. The rotating tube 39 is rotatably connected to the inside of the housing 1 and to the surface of the support plate inside the housing 1. The right end of the outer arc surface of the rotating tube 39 is rotatably connected to the first gear 33, which is connected to the sleeve 32. The left end of the outer arc surface of the rotating tube 39 is provided with the second gear 34, which is connected to the drive column 31. The middle part of the second gear 34 is threadedly connected to the detection column 35. The right end of the detection column 35 is laterally slidably connected to the first gear 33. During the disassembly process, the drive column 31 and the sleeve 32 rotate relative to each other. The elastic force of the elastic limiting component is used to control the movement of the garment pieces. When a pulling force is applied to the thread end, under the transmission of the transmission component, gear 33 rotates synchronously with sleeve 32, and gear 34 rotates synchronously with drive column 31. When drive column 31 and sleeve 32 rotate synchronously, gear 33 and gear 34 rotate synchronously, and the lateral position of detection column 35 remains unchanged. When drive column 31 and sleeve 32 rotate relative to each other, the detection column 35 rotates synchronously with gear 33 through the lateral sliding of the hexagonal hole of gear 33 and the hexagonal end of detection column 35. The detection column 35 rotates relative to the rotating tube 39. Through the threaded connection between rotating tube 39 and detection column 35, the detection column 35 is driven to move to the left. By detecting the movement range of detection column 35, the deformation range of elastic limiting component is determined. Then, by changing the rotation speed of drive column 31, the deformation range of elastic limiting component is adjusted, and the intelligent control of the sheet pulling force is always within a suitable range. A microcontroller 10 is provided on the surface of the housing 1. The input terminal of the microcontroller 10 is electrically connected to an external power supply to control the start and stop of the entire device. The rotating mechanism 3 also includes an internal gear ring 36 and a large gear 37. The internal gear ring 36 is located at the left end of the rotating ring of the sleeve 32. The rotating ring on the left side of the sleeve 32 is rotatably connected to the inside of the rotating groove on the surface of the housing 1. The internal gear ring 36 is meshed with gear 1 33. The large gear 37 is located on the outer arc surface of the drive column 31. The large gear 37 is meshed with gear 2 34. Through the meshing connection between the internal gear ring 36 and gear 1 33, gear 1 33 rotates. Through the meshing connection between the large gear 37 and gear 2 34, gear 2 34 drives the rotating tube 39 to rotate. Because the tooth ratio of the internal gear ring 36 and gear 1 33 is the same as the tooth ratio of the large gear 37 and gear 2 34, the sleeve 32 and the drive column 31 rotate synchronously when the torque of the torsion spring 5 remains unchanged. Gear 1 33, gear 2 34 and the rotating tube 39 rotate synchronously. The detection column 35 also rotates with it. The left and right positions of the detection column 35 do not change. The rotating mechanism 3 also includes a displacement sensor 38, which is located inside the housing 1. The displacement sensor 38 is located on the surface of the support plate inside the housing 1. The detection end of the displacement sensor 38 is rotatably connected to the left end of the detection column 35. The output end of the displacement sensor 38 is electrically connected to the input end of the microcontroller 10 to detect the lateral movement amplitude of the detection column 35. The housing 1 contains a motor 4. The output shaft of the motor 4 is fixedly connected to the left end of the drive column 31. The input end of the motor 4 is electrically connected to the output end of the microcontroller 10 to provide power for the rotation of the drive column 31. Torsion springs 5 are movably sleeved on the outer arc surface of the drive column 31. One end of the torsion spring 5 near the transverse center of the sleeve 32 is fixedly connected to the drive column 31, and the other end of the torsion spring 5 is fixedly connected to the sleeve 32, providing elastic limit between the drive column 31 and the sleeve 32. The ends of the torsion spring 5 are fixedly connected to the drive column 31 and the sleeve 32 respectively by connecting bolts. The torsion spring 5 can be disassembled and replaced by periodically rotating the connecting bolts to ensure the normal operation of the torsion spring 5. A reciprocating screw 6 is rotatably connected between the left and right inner walls of the mounting shell at the front end of the housing 1. The outer arc surface of the reciprocating screw 6 is slidably connected to a guide plate 7 via a pressure lock. The guide plate 7 is laterally slidably connected inside the mounting shell. The left end of the reciprocating screw 6 and the outer arc surface of the drive column 31 are both provided with synchronous pulleys 8. The two synchronous pulleys 8 are connected by a synchronous belt 9. During the rotation of the drive column 31, the reciprocating screw 6 rotates synchronously at a certain speed through the cooperation of the synchronous belt 9 and the synchronous pulleys 8, driving the guide plate 7 to move back and forth left and right, guiding the winding position of the yarn on the surface of the winding bobbin 2. Corrugated tubes are provided between the side of the guide plate 7 and the inner wall of the mounting shell of the housing 1. The corrugated tubes are movably sleeved on the outer arc surface of the reciprocating screw 6 to prevent external dust from affecting the normal operation of the reciprocating screw 6.
[0016] The working principle of the intelligent garment piece removal machine provided by this utility model is as follows: When removing garment pieces, the thread end of the garment piece is fixed to the outer arc surface of the winding drum 2. The microcontroller 10 starts the motor 4, and the output shaft of the motor 4 drives the drive column 31 to rotate. Due to the limitation of the garment piece by the external fixing component, the thread end generates resistance to the rotation of the winding drum 2 and the sleeve 32, causing the sleeve 32 to rotate relative to the drive column 31. The torsion spring 5 twists to generate torque. Under the action of the torque of the torsion spring 5... Pulling the thread end of the garment piece and winding it around the outer arc surface of the winding spool 2 achieves the disassembly of the garment piece. During the disassembly process, the meshing connection between the internal gear ring 36 and gear 1 33 causes gear 1 33 to rotate. The meshing connection between the large gear 37 and gear 2 34 causes gear 2 34 to drive the rotating tube 39 to rotate. Because the tooth ratio of the internal gear ring 36 and gear 1 33 is the same as the tooth ratio of the large gear 37 and gear 2 34, the sleeve 32, under the condition that the torque of the torsion spring 5 remains unchanged, The drive column 31 rotates synchronously, as do gear 33, gear 34, and the rotating tube 39. The detection column 35 also rotates, but its left and right positions remain unchanged. When the torque of the torsion spring 5 changes, the sleeve 32 rotates relative to the drive column 31, and gear 33 rotates relative to the rotating tube 39. Through the lateral sliding of the hexagonal hole of gear 33 and the hexagonal end of the detection column 35, the detection column 35 rotates synchronously with gear 33, and the detection column 35 rotates relative to the rotating tube 39. Through the threaded connection between the rotating tube 39 and the detection column 35, the detection column 35 moves to the left. The displacement sensor 38 detects the moving distance of the detection column 35, determines the torsion amplitude of the torsion spring 5, and thus determines the pulling force during the garment piece removal process. The microcontroller 10 controls the rotation speed of the output shaft of the motor 4 to increase or decrease, adjusting the torsion amplitude of the torsion spring 5. The intelligent control ensures that the garment removal pulling force is always within a suitable range.
[0017] It is worth noting that the microcontroller 10 disclosed in the above embodiments can be a PIC16F1823-I / P microcontroller, while the displacement sensor 38 and motor 4 can be freely configured according to the actual application scenario. The displacement sensor 38 can be a GEF1-AM-018 magnetostrictive displacement sensor, and the motor 4 can be a YCT355-6B electromagnetic speed-regulating motor. The microcontroller 10 controls the operation of the displacement sensor 38 and the motor 4 using methods commonly used in the prior art.
[0018] The above are merely embodiments of this utility model and do not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the description and drawings of this utility model, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.
Claims
1. An intelligent chip removal machine, comprising a housing (1), wherein a winding drum (2) is rotatably connected to the right side of the housing (1), characterized in that: It also includes a rotating mechanism (3); Rotating mechanism (3): It includes a drive column (31), a sleeve (32), a first gear (33), a second gear (34), a detection column (35), and a rotating tube (39). The drive column (31) is rotatably connected to the right side of the housing (1). The outer arc surface of the drive column (31) is movably fitted with an elastically limited sleeve (32). The winding spool (2) is set on the outer arc surface of the sleeve (32). The rotating tube (39) is rotatably connected to the inside of the housing (1). The right end of the outer arc surface of the rotating tube (39) is rotatably connected to the first gear (33). The first gear (33) is connected to the sleeve (32) in a transmission connection. The left end of the outer arc surface of the rotating tube (39) is provided with the second gear (34). The second gear (34) is connected to the drive column (31) in a transmission connection. The middle part of the second gear (34) is threadedly connected to the detection column (35). The right end of the detection column (35) is laterally slidably connected to the first gear (33).
2. The intelligent chip removal machine according to claim 1, characterized in that: The surface of the housing (1) is provided with a microcontroller (10), and the input terminal of the microcontroller (10) is electrically connected to an external power source.
3. The intelligent chip removal machine according to claim 1, characterized in that: The rotating mechanism (3) further includes an internal gear ring (36) and a large gear (37). The internal gear ring (36) is located at the left end of the rotating ring of the sleeve (32). The rotating ring on the left side of the sleeve (32) is rotatably connected to the rotating groove on the surface of the housing (1). The internal gear ring (36) meshes with gear one (33). The large gear (37) is located on the outer arc surface of the drive column (31). The large gear (37) meshes with gear two (34).
4. The intelligent chip removal machine according to claim 2, characterized in that: The rotating mechanism (3) also includes a displacement sensor (38), which is located inside the housing (1). The detection end of the displacement sensor (38) is rotatably connected to the left end of the detection column (35), and the output end of the displacement sensor (38) is electrically connected to the input end of the microcontroller (10).
5. The intelligent chip removal machine according to claim 2, characterized in that: The housing (1) is equipped with a motor (4), the output shaft of the motor (4) is fixedly connected to the left end of the drive column (31), and the input end of the motor (4) is electrically connected to the output end of the microcontroller (10).
6. The intelligent chip removal machine according to claim 1, characterized in that: The outer arc surface of the drive column (31) is movably fitted with torsion springs (5). One end of the torsion spring (5) near the transverse center of the sleeve (32) is fixedly connected to the drive column (31), and the other end of the torsion spring (5) is fixedly connected to the sleeve (32).
7. The intelligent chip removal machine according to claim 1, characterized in that: A reciprocating screw (6) is rotatably connected between the left and right inner walls of the mounting shell at the front end of the housing (1). The outer arc surface of the reciprocating screw (6) is slidably connected to a guide plate (7) through a pressure lock. The guide plate (7) is slidably connected to the inside of the mounting shell. The left end of the reciprocating screw (6) and the outer arc surface of the drive column (31) are both provided with synchronous pulleys (8). The two synchronous pulleys (8) are connected by a synchronous belt (9).
Citation Information
Patent Citations
Sheet disassembling machine
CN219906470U