A dual roller tension stabilizing device
Patent Information
- Application Number
- CN202522338443.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-04
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-11-04
AI Technical Summary
[0004]针对现有技术的不足,本实用新型提供了一种双罗拉张力稳定装置,解决了纱料在输送时张力不稳定的问题,通过张力辊的移动使纱料输送至导向辊时能够保持相同稳定的包角,进而提高稳定的输送张力
该双罗拉张力稳定装置;通过电机驱动齿轮齿条机构,精准控制张力辊的上下位移,自动补偿因纱料卷径变化引起的张力波动,使纱料与转向辊之间的夹角保持不变,从而实现了从满卷到空卷的全过程张力稳定,结构简单紧凑,控制精确,有效提升了后续加工产品的质量。
Smart Images

Figure CN224900537U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of yarn conveying technology, specifically a double roller tension stabilizing device. Background Technology
[0002] In the yarn conveying process in the textile industry, as the yarn unwinds from the package, the constantly changing package diameter causes a change in the wrap angle between the yarn and the guide rollers, resulting in fluctuations in yarn tension. This instability in tension can severely affect the quality and efficiency of subsequent processing steps.
[0003] Currently common tension control devices have complex structures or limited adjustment accuracy, making it difficult to achieve constant tension conveying throughout the entire process. Utility Model Content
[0004] To address the shortcomings of existing technologies, this utility model provides a dual-roller tension stabilizing device, which solves the problem of unstable tension in yarn during conveying. By moving the tension roller, the yarn can maintain the same stable wrap angle when it is conveyed to the guide roller, thereby improving the stability of the conveying tension.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a double roller tension stabilizing device, comprising a conveyor body, a conveying roller rotatably disposed on the inner side of one end of the conveyor body, a support plate disposed on the other end, a steering roller rotatably disposed on the inner side of the upper end of the support plate, a tension roller disposed on the inner side of the lower end of the support plate, and a moving mechanism disposed on the outer side of the support plate, which drives the tension roller to move up and down to maintain the stability of the yarn output tension.
[0006] Furthermore: the moving mechanism includes a drive motor fixed to the outside of the support plate, a rotating rod fixedly connected to the output end of the motor, a gear fixed on the rotating rod, a support member fixed to the back side of the support plate, and the rotating rod and the support member being rotatably connected.
[0007] Furthermore: a fixed plate is fixed to the outer side of the conveyor body, a limiting slide is fixed to the inner side of the fixed plate, a rack is fixed to the inner side of the fixed plate, a slide groove is opened on the outer side of the rack, a limiting slide is fixed to the inner end of the fixed plate and slides in cooperation with the slide groove, and the gear is meshed with the rack.
[0008] Furthermore: the tension roller is fixed with adapter rods at both ends, the adapter rods are fixedly connected to the rack, and the support plate is provided with vertical strip-shaped through holes for the adapter rods to move.
[0009] Furthermore: the support members are symmetrically fixed on the outer side of the support plate.
[0010] Furthermore, a stabilizing rod is fixedly connected between the two racks.
[0011] This invention provides a dual-roller tension stabilizing device. Compared with the prior art, it has the following advantages: This dual-roller tension stabilizing device uses a motor-driven gear and rack mechanism to precisely control the vertical displacement of the tension rollers, automatically compensating for tension fluctuations caused by changes in yarn roll diameter, and keeping the angle between the yarn and the guide roller constant. This achieves tension stability throughout the entire process from full roll to empty roll. The device has a simple and compact structure, precise control, and effectively improves the quality of subsequent processed products. Attached Figure Description
[0012] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the structure of the conveying roller, the steering roller, and the tension roller of this utility model; Figure 3 This is a schematic diagram of the structure of the moving mechanism of this utility model; Figure 4 This is a schematic diagram of the rack structure of this utility model; Figure 5 This is a schematic diagram of the structure of the guide roller and yarn of this utility model; Figure 6 for Figure 4 Enlarged structural diagram at point A in the middle.
[0013] In the diagram: 1. Conveyor body; 2. Conveyor roller; 3. Guide roller; 4. Tension roller; 5. Support plate; 6. Strip perforation; 7. Fixing plate; 8. Adapter rod; 9. Rack; 10. Yarn; 11. Slide groove; 12. Limiting slide bar; 13. Stabilizer bar; 14. Motor; 15. Rotating rod; 16. Support component; 17. Gear. Detailed Implementation
[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0015] Please see Figure 1-6This utility model provides a technical solution: a double roller tension stabilizing device; specifically, it includes a conveyor body 1, a conveyor roller 2 rotatably arranged on the inner side of one end of the conveyor body 1, a yarn 10 wound on the conveyor roller 2, a support plate 5 arranged on the upper end of the other end of the conveyor body 1, a guide roller 3 rotatably arranged on the inner side of the upper end of the support plate 5, a tension roller 4 rotatably arranged on the inner side of the lower end of the support plate 5, a fixing plate 7 fixed on the outer end of the other end of the conveyor body 1, a vertically oriented strip-shaped perforation 6 on the support plate 5, the two ends of the tension roller 4 moving up and down inside the strip-shaped perforation 6, a moving mechanism arranged between the support plate 5 and the fixing plate 7, the moving mechanism drives the tension roller 4 to move up and down, the yarn 10 passes around the tension roller 4 to the guide roller 3 and extends to the processing end, the tension roller 4 can limit the angle between the delivered yarn 10 and the guide roller 3 so that it will not change due to the change of the winding diameter, thereby maintaining the stability of the delivery tension throughout the process.
[0016] The moving mechanism includes a motor 14 fixed to the outside of the support plate 5. A rotating rod 15 is fixed to the output end of the motor 14. The rotating rod 15 passes between the support plate 5 and the fixed plate 7. A support member 16 is fixed to the back end of the support plate 5. The rotating rod 15 and the support member 16 are rotatably connected. Gears 17 are symmetrically arranged on the rotating rod 15. The gears 17 rotate as the rotating rod 15 rotates. A limit slide 12 is fixed to the inside of the fixed plate 7. The limit slide 12 is T-shaped. A rack 9 is slidably arranged on the limit slide 12. The rack 9 has a sliding groove 11 on its side that matches the limiting slide bar 12. The rack 9 is meshed with the gear 17. The tension roller 4 has a connecting rod 8 fixed at both ends. The other end of the connecting rod 8 is fixedly connected to the rack 9. A stabilizing rod 13 is fixed between the two racks 9. When the motor 14 drives the rotating rod 15 and the gear 17 to rotate, the gear 17 drives the rack 9 to move up and down. The rack 9 drives the connecting rod 8 to move up and down, and then the connecting rod 8 drives the tension roller 4 to move up and down, so that the yarn 10 can be stably conveyed.
Claims
1. A dual-roller tension stabilizing device, comprising a conveyor body (1), wherein a conveying roller (2) is rotatably disposed on the inner side of one end of the conveyor body (1), and a support plate (5) is disposed on the other end, wherein a steering roller (3) is rotatably disposed on the inner side of the upper end of the support plate (5), characterized in that: A tension roller (4) is provided on the inner side of the lower end of the support plate (5), and a moving mechanism is provided on the outer side of the support plate (5). The moving mechanism drives the tension roller (4) to move up and down to maintain the stability of the output tension of the yarn (10).
2. The dual-roller tension stabilizing device according to claim 1, characterized in that: The moving mechanism includes a drive motor (14) fixed to the outside of the support plate (5). The output end of the motor (14) is fixedly connected to a rotating rod (15). A gear (17) is fixed on the rotating rod (15). A support member (16) is fixed on the back side of the support plate (5). The rotating rod (15) and the support member (16) are rotatably connected.
3. The dual-roller tension stabilizing device according to claim 2, characterized in that: A fixed plate (7) is fixed on the outer side of the conveyor body (1). A limiting slide (12) is fixed on the inner side of the fixed plate (7). A rack (9) is fixed on the inner side of the fixed plate (7). A slide groove (11) is opened on the outer side of the rack (9). The limiting slide (12) is fixed on the inner end of the fixed plate (7) and slides with the slide groove (11). The gear (17) is meshed with the rack (9).
4. The dual-roller tension stabilizing device according to claim 1, characterized in that: The tension roller (4) has a connecting rod (8) fixed at both ends. The connecting rod (8) is fixedly connected to the rack (9). The support plate (5) has a vertically oriented strip-shaped perforation (6) for the connecting rod (8) to move.
5. The dual-roller tension stabilizing device according to claim 2, characterized in that: The support member (16) is symmetrically fixed on the outer side of the support plate (5).
6. The dual-roller tension stabilizing device according to claim 3, characterized in that: A stabilizing rod (13) is fixedly connected between the two racks (9).