Automatic processing hose waste yarn device

Abstract

The utility model discloses an automatic processing rubber tube waste yarn device, including bottom plate and placing block, the placing block with bottom plate's upper end is connected, the upper end of placing block is equipped with the containing groove for accommodating rubber cylinder, be equipped with the pressure assembly for the pressure to rubber cylinder on the bottom plate, the pressure assembly can be removed to with rubber cylinder outer end abut, be equipped with the lifting assembly for lifting rubber cylinder on the pressure assembly, be equipped with the cutting assembly for cutting waste yarn on the bottom plate, the lifting assembly can remove to lift rubber cylinder to cancel the location of rubber cylinder to waste yarn, be equipped with the collection assembly for collecting waste yarn on the placing block. The utility model can effectively realized the automation of rubber cylinder waste yarn processing, whole need not manual to complete the separation whole process of waste yarn and rubber cylinder, can effectively improve the work efficiency of waste yarn and rubber cylinder processing, reduces the labor intensity of operator, improves the working environment.

Description

Technical Field

[0001] This utility model relates to the field of textile technology, and in particular to an automatic device for processing waste yarn from rubber hoses. Background Technology

[0002] In the textile industry, after garment production is completed in the production workshop, a large amount of waste yarn remains on the yarn spools. It is often necessary to manually remove the excess yarn from the yarn spools so that they can be reused.

[0003] In existing technologies, the removal of waste yarn from the rubber tube requires manual processing. Workers need to step on the rubber tube to deform it and separate it from the waste yarn. Then, one hand passes through the gap between the waste yarn and the rubber tube, while the other hand holds the rubber tube. The two hands then move in opposite directions to remove the waste yarn from the rubber tube. This laborious process requires workers to bend over for a long time and exert force with both hands, which can cause physical injury. In addition, manual removal of waste yarn greatly reduces the efficiency of the work. Utility Model Content

[0004] (a) Purpose of the utility model

[0005] To address the technical problems existing in the background art, this utility model proposes an automatic waste yarn processing device for rubber tubes. This device automates the processing of waste yarn from rubber tubes, avoiding occupational health risks associated with manual operation. Furthermore, the device eliminates the need for manual collection of waste yarn, further improving the efficiency and cleanliness of waste yarn processing. Thus, the entire process of separating waste yarn and rubber tubes can be completed without manual intervention, effectively improving the efficiency of waste yarn and rubber tube processing, while reducing the labor intensity of operators and improving the working environment.

[0006] (II) Technical Solution

[0007] This utility model provides an automatic device for processing waste yarn from rubber hoses, including a base plate and a placement block. The placement block is connected to the upper end of the base plate. The upper end of the placement block is provided with a receiving groove for accommodating the rubber hose. The base plate is provided with a pressure-applying component for applying pressure to the rubber hose. The pressure-applying component can be moved to abut against the outer end of the rubber hose. The pressure-applying component is provided with a lifting component for lifting the rubber hose. The base plate is provided with a cutting component for cutting the waste yarn. The lifting component can be moved to lift the rubber hose to remove the rubber hose's restriction on the waste yarn. The placement block is provided with a collection component for collecting the waste yarn.

[0008] Preferably, the collection assembly includes a collection box and a filter plate. The placement block has a first groove. The collection box is detachably disposed in the first groove and seals the first groove. The collection box is slidably disposed against the inner wall of the first groove. The bottom wall of the first groove has a first through hole. The bottom plate has a vent hole that mates with the first through hole. A negative pressure pump is disposed in the first through hole. The collection box has a first opening that runs vertically through it. The filter plate is fixedly disposed in the collection box and located at the bottom wall of the collection box. The bottom end of the receiving groove has multiple suction ports that communicate with the first groove.

[0009] Preferably, it further includes an installation block and a limiting plate. The installation block is connected to the placement block. The installation block has a first notch at one end facing the placement block. The limiting plate is slidably disposed in the first notch. The limiting plate can be moved to extend out of the first notch and fit against the collection box. The installation block is provided with a limiting unit for limiting the limiting plate.

[0010] Preferably, the limiting unit includes a bolt, the mounting block has a strip-shaped notch communicating with the first notch, the limiting plate has a threaded through hole communicating with the strip-shaped notch, one end of the bolt is threaded into the strip-shaped notch, the other end of the bolt extends out of the strip-shaped notch, and the bolt is movable to abut against the placement block.

[0011] Preferably, the pressure application assembly includes two pressure rods, which are spaced apart and located above the placement block. The mounting plate is located above the pressure rods, and the pressure rods are connected to the mounting plate via fixing rods. The base plate is provided with a drive unit for driving the mounting plate.

[0012] Preferably, the drive unit includes a cylinder and a first connecting frame. The fixed end of the cylinder is connected to the upper end of the base plate, and the telescopic rod of the cylinder is vertically upward and connected to the upper ends of the two mounting plates through the first connecting frame.

[0013] Preferably, it also includes a positioning plate, which is connected to the end of the placement block facing the cylinder, and the rubber tube can be moved to abut against the positioning plate.

[0014] Preferably, the lifting assembly includes a top rod located below the pressure rod. One end of the pressure rod facing the positioning plate is provided with a power unit for driving the top rod to extend into or out of the pressure rod. There is a gap between the pressure rod and the top rod for the rubber tube to pass through. The top rod is movable to extend into the rubber tube and fit against its inner circumferential surface. The positioning plate is provided with a second opening for the top rod to pass through.

[0015] Preferably, the power unit includes a first telescopic cylinder, a first connecting rod, and a second connecting rod. The end of the pressure rod facing the positioning plate is provided with a second groove. The first telescopic cylinder is fixedly disposed in the second groove. The telescopic rod of the first telescopic cylinder is horizontally disposed and connected to the first connecting rod. The second connecting rod is connected to the top rod and located below the first connecting rod. The first connecting rod and the second connecting rod are connected by a connecting plate.

[0016] Preferably, the cutting assembly includes a fixed plate, a second telescopic cylinder, and a wire cutting mechanism. The fixed plate is connected to one end of the positioning plate facing the placement block. The fixed plate is located above the placement block. The bottom end of the fixed plate is provided with a second telescopic cylinder. The telescopic rod of the second telescopic cylinder is vertically downward and connected to the wire cutting mechanism. The wire cutting mechanism is located above the placement block and can be moved to contact the waste yarn and cut the waste yarn.

[0017] Compared with the prior art, the above-mentioned technical solution of this utility model has the following beneficial technical effects:

[0018] In this invention, the device automates the processing of waste yarn from rubber tubes, avoiding occupational health risks associated with manual operation. Furthermore, the device eliminates the need for manual collection of waste yarn, further improving the efficiency and cleanliness of waste yarn processing. Thus, the entire process of separating waste yarn and rubber tubes can be completed without manual intervention, effectively improving the efficiency of waste yarn and rubber tube processing, while reducing the labor intensity of operators and improving the working environment. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the structure of an automatic waste yarn processing device for rubber hoses proposed in this utility model.

[0020] Figure 2 This is a rear view schematic diagram of an automatic waste yarn processing device for rubber hoses proposed in this utility model.

[0021] Figure 3 This is a top view schematic diagram of an automatic waste yarn processing device for rubber hoses proposed in this utility model.

[0022] Figure 4 This is a partially enlarged structural diagram of point A in an automatic waste yarn processing device for rubber hoses proposed in this utility model.

[0023] Figure 5 This is a schematic diagram of the collection box in an automatic waste yarn processing device for rubber hoses proposed in this utility model.

[0024] Reference numerals: 1. Base plate; 2. Placement block; 3. Cylinder; 4. First connecting frame; 5. Mounting plate; 6. Fixing rod; 7. Pressure rod; 8. Collection box; 9. Filter plate; 10. Mounting block; 11. Limiting plate; 12. Bolt; 13. First telescopic cylinder; 14. First connecting rod; 15. Connecting plate; 16. Second connecting rod; 17. Top rod; 18. Fixing plate; 19. Second telescopic cylinder; 20. Wire cutting mechanism; 21. Positioning plate. Detailed Implementation

[0025] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to specific embodiments and accompanying drawings. It should be understood that these descriptions are merely exemplary and not intended to limit the scope of this utility model. Furthermore, descriptions of well-known structures and technologies are omitted in the following description to avoid unnecessarily obscuring the concept of this utility model.

[0026] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used solely for the convenience of describing this utility model and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0027] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," and "connected," etc., should be interpreted broadly. For example, "connected" can be a fixed connection, such as welding, riveting, or bonding; it can also be a detachable connection, such as threaded connection, keyed connection, or pin connection; or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; or it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0028] like Figure 1-5As shown, the present invention proposes an automatic waste yarn processing device for rubber tubes, comprising a base plate 1 and a placement block 2. The placement block 2 is connected to the upper end of the base plate 1. The upper end of the placement block 2 is provided with a receiving groove for accommodating the rubber tube. The base plate 1 is provided with a pressure applying component for applying pressure to the rubber tube. The pressure applying component can be moved to abut against the outer end of the rubber tube. The pressure applying component is provided with a lifting component for lifting the rubber tube. The base plate 1 is provided with a cutting component for cutting the waste yarn. The lifting component can be moved to lift the rubber tube to remove the rubber tube's restriction on the waste yarn. The placement block 2 is provided with a collection component for collecting the waste yarn.

[0029] In this invention, the rubber tube is first placed in the receiving groove. The pressure-applying component moves to abut against the outer end of the rubber tube, applying pressure to deform it and thus separating the waste yarn from the tube. The separated waste yarn is then cut by the cutting component, causing it to break. Next, the lifting component moves to lift the rubber tube, removing the tube's restriction on the waste yarn. Finally, the collecting component collects the cut waste yarn. This device automates the processing of waste yarn from rubber tubes, avoiding occupational health risks associated with manual operation. Furthermore, the device eliminates the need for manual collection of waste yarn, further improving the efficiency and cleanliness of waste yarn processing. Since the entire process of separating waste yarn and rubber tubes is completed without manual intervention, it effectively improves the efficiency of waste yarn and rubber tube processing, reduces the labor intensity of operators, and improves the working environment.

[0030] This application further proposes a collection assembly including a collection box 8 and a filter plate 9. The placement block 2 is provided with a first groove. The collection box 8 is detachably set in the first groove and seals the first groove. The collection box 8 is slidably set against the inner wall of the first groove. The bottom wall of the first groove is provided with a first through hole. The bottom plate 1 is provided with a vent hole that cooperates with the first through hole. A negative pressure pump is provided in the first through hole. The collection box 8 is provided with a first opening that runs vertically through it. The filter plate 9 is fixedly set in the collection box 8 and located at the bottom wall of the collection box 8. The bottom end of the receiving groove is provided with multiple suction ports that communicate with the first groove.

[0031] Specifically, after the waste yarn detaches from the rubber tube, the negative pressure pump starts and creates negative pressure in the first groove. The waste yarn is sucked into the collection box 8 through the suction port. The filter plate 9 traps the waste yarn in the collection box 8, while the air is filtered by the filter plate 9 and discharged through the first opening. After the waste yarn accumulates to a set amount, the collection box 8 can be slid out along the first groove for direct cleaning or replacement. Since the collection box 8 fits tightly against the inner wall of the first groove, the waste yarn will not scatter during disassembly. At the same time, when the rubber tube and waste yarn are placed on the placement block 2 by the negative pressure component, the negative pressure pump can limit the rubber tube and waste yarn through the first groove and suction port, thereby improving the stability of the device during use. The device realizes automatic collection of waste yarn, and the detachable collection box 8 design facilitates regular cleaning of waste yarn, thereby effectively improving the waste yarn processing efficiency, reducing manual operation, and improving the working environment.

[0032] This application further proposes that the mounting block 10 is connected to the placement block 2, the mounting block 10 is provided with a first notch at one end facing the placement block 2, the limiting plate 11 is slidably disposed in the first notch, the limiting plate 11 can be moved to extend out of the first notch and fit against the collection box 8, and the mounting block 10 is provided with a limiting unit for limiting the limiting plate 11.

[0033] Specifically, after the collection box 8 is fully inserted into the first groove, the operator pushes the limiting plate 11 to slide along the first notch until it contacts the side wall of the collection box 8. The limiting unit locks the position of the limiting plate 11, thereby limiting the collection box 8 and effectively preventing the collection box 8 from sliding during use, thus further improving the stability of the device during use.

[0034] This application further proposes a limiting unit including a bolt 12, a mounting block 10 having a strip-shaped notch communicating with the first notch, a limiting plate 11 having a threaded through hole communicating with the strip-shaped notch, one end of the bolt 12 being threaded into the strip-shaped notch, and the other end of the bolt 12 extending out of the strip-shaped notch, and the bolt 12 being movable to abut against the placement block 2. This device can more conveniently drive the limiting plate 11 to move through the bolt 12, and after the limiting plate 11 is in contact with the collection box 8 during the movement, the bolt 12 can be rotated to abut against the placement block 2 to increase the friction between the bolt 12 and the placement block 2, thereby completing the limiting of the limiting plate 11.

[0035] This application further proposes a pressure application assembly including two pressure rods 7, which are spaced apart and located above the placement block 2. A mounting plate 5 is located above the pressure rods 7. The pressure rods 7 are connected to the mounting plate 5 via a fixing rod 6. A drive unit is provided on the base plate 1 for driving the mounting plate 5. The drive unit drives the two mounting plates 5 to move downward, thereby driving the pressure rods 7 to move downward through the fixing rod 6 to squeeze the glue cylinder. This device realizes automatic compression of the glue cylinder without manual operation, thus improving work efficiency.

[0036] This application further proposes that the drive unit includes a cylinder 3 and a first connecting frame 4. The fixed end of the cylinder 3 is connected to the base plate 1, and the telescopic rod of the cylinder 3 is set vertically upward and connected to the upper ends of two mounting plates 5 through the first connecting frame 4.

[0037] The cylinder 3 and the first connecting frame 4 can effectively drive the mounting plate 5 to move, thereby improving the efficiency and quality of processing waste yarn from the rubber tube. Furthermore, the cylinder 3 can effectively avoid manual operation, reduce the labor intensity of workers, and improve work safety.

[0038] This application further proposes that the positioning plate 21 is connected to the end of the placement block 2 facing the cylinder 3, and the glue tube can be moved to abut against the positioning plate 21. The positioning plate 21 can effectively limit the installation position of the glue tube. After the glue tube is moved to abut against the positioning plate 21, the installation of the glue tube can be completed.

[0039] This application further proposes a lifting assembly including a top rod 17, which is located below the pressure rod 7. The end of the pressure rod 7 facing the positioning plate 21 is provided with a power unit for driving the top rod 17 to extend into or out of the pressure rod 7. There is a gap between the pressure rod 7 and the top rod 17 for the rubber tube to pass through. The top rod 17 can be moved to extend into the rubber tube and fit against its inner circumferential surface. The positioning plate 21 is provided with a second opening for the top rod 17 to pass through. The power unit can effectively drive the top rod 17 to move. The top rod 17 moves into the rubber tube, thereby driving the top rod 17 to move upward by the pressure rod 7. Thus, the top rod 17 can effectively drive the rubber tube to move upward, thereby removing the limitation of the rubber tube on the waste yarn.

[0040] This application further proposes a power unit including a first telescopic cylinder 13, a first connecting rod 14, and a second connecting rod 16. The first telescopic cylinder 13 is fixed in the second groove at the end of the pressure rod 7, and its telescopic rod extends horizontally and is connected to the first connecting rod 14. The second connecting rod 16 is fixedly connected to the top rod 17 and located below the first connecting rod 14, and the two are connected by a connecting plate 15. When the telescopic rod of the first telescopic cylinder 13 moves horizontally, it drives the first connecting rod 14 to move horizontally, and then drives the second connecting rod 16 and the top rod 17 to move synchronously through the connecting plate 15. The moving direction of the top rod 17 is consistent with the telescopic direction of the telescopic rod, thereby controlling the top rod 17 to extend into or retract from the inside of the rubber cylinder.

[0041] This application further proposes a cutting assembly including a fixed plate 18, a second telescopic cylinder 19, and a wire cutting mechanism 20. The fixed plate 18 is connected to the end of the positioning plate 21 facing the placement plate. The fixed plate 18 is located above the placement block 2. The bottom end of the fixed plate 18 is provided with a second telescopic cylinder 19. The telescopic rod of the second telescopic cylinder 19 is set vertically downward and connected to the wire cutting mechanism 20. The wire cutting mechanism 20 is located above the placement block 2. The wire cutting mechanism 20 can move to contact the waste yarn and cut the waste yarn. The device can effectively control the up and down movement of the wire cutting mechanism 20 through the second telescopic cylinder 19, and complete the cutting operation of the waste yarn through the wire cutting assembly. Furthermore, the cutting line of the wire cutting assembly can effectively ensure the complete cutting of the waste yarn.

[0042] It should be understood that the specific embodiments described above are merely illustrative or explanatory of the principles of this utility model and do not constitute a limitation thereof. Therefore, any modifications, equivalent substitutions, improvements, etc., made without departing from the spirit and scope of this utility model should be included within its protection scope. Furthermore, the appended claims are intended to cover all variations and modifications falling within the scope and boundaries of the appended claims, or equivalent forms of such scope and boundaries.

Claims

1. An automatic device for processing waste yarn from rubber hoses, characterized in that, The device includes a base plate and a placement block. The placement block is connected to the upper end of the base plate. The upper end of the placement block is provided with a receiving groove for accommodating a rubber tube. The base plate is provided with a pressure applying component for applying pressure to the rubber tube. The pressure applying component can be moved to abut against the outer end of the rubber tube. The pressure applying component is provided with a lifting component for lifting the rubber tube. The base plate is provided with a cutting component for cutting waste yarn. The lifting component can be moved to lift the rubber tube to remove the rubber tube's restriction on the waste yarn. The placement block is provided with a collection component for collecting waste yarn.

2. The automatic waste yarn processing device for rubber hoses according to claim 1, characterized in that, The collection assembly includes a collection box and a filter plate. The placement block has a first groove. The collection box is detachably disposed in the first groove and seals the first groove. The collection box is slidably disposed against the inner wall of the first groove. The bottom wall of the first groove has a first through hole. The bottom plate has a vent hole that mates with the first through hole. A negative pressure pump is disposed in the first through hole. The collection box has a first opening that runs vertically through it. The filter plate is fixedly disposed in the collection box and located at the bottom wall of the collection box. The bottom end of the receiving groove has multiple suction ports that communicate with the first groove.

3. The automatic waste yarn processing device for rubber hoses according to claim 2, characterized in that, It also includes an installation block and a limiting plate. The installation block is connected to the placement block. The installation block has a first notch at one end facing the placement block. The limiting plate is slidably disposed in the first notch. The limiting plate can be moved to extend out of the first notch and fit against the collection box. The installation block is provided with a limiting unit for limiting the limiting plate.

4. The automatic waste yarn processing device for rubber hoses according to claim 3, characterized in that, The limiting unit includes a bolt, the mounting block has a strip-shaped notch that communicates with the first notch, the limiting plate has a threaded through hole that communicates with the strip-shaped notch, one end of the bolt is threaded into the strip-shaped notch, the other end of the bolt extends out of the strip-shaped notch, and the bolt can be moved to abut against the placement block.

5. An automatic waste yarn processing device for rubber hoses according to claim 1, characterized in that, The pressure application assembly includes two pressure rods and a mounting plate. The two pressure rods are spaced apart and located above the placement block. The mounting plate is located above the pressure rods. The pressure rods are connected to the mounting plate via fixing rods. The base plate is provided with a drive unit for driving the mounting plate.

6. An automatic waste yarn processing device for rubber hoses according to claim 5, characterized in that, The drive unit includes a cylinder and a first connecting frame. The fixed end of the cylinder is connected to the upper end of the base plate, and the telescopic rod of the cylinder is set vertically upward and connected to the upper ends of the two mounting plates through the first connecting frame.

7. An automatic waste yarn processing device for rubber hoses according to claim 6, characterized in that, It also includes a positioning plate, which is connected to the end of the placement block facing the cylinder, and the rubber tube can be moved to abut against the positioning plate.

8. An automatic waste yarn processing device for rubber hoses according to claim 7, characterized in that, The lifting assembly includes a top rod located below the pressure rod. One end of the pressure rod facing the positioning plate is provided with a power unit for driving the top rod to extend into or out of the pressure rod. There is a gap between the pressure rod and the top rod for the rubber tube to pass through. The top rod can be moved to extend into the rubber tube and fit against its inner circumferential surface. The positioning plate is provided with a second opening for the top rod to pass through.

9. An automatic waste yarn processing device for rubber hoses according to claim 8, characterized in that, The power unit includes a first telescopic cylinder, a first connecting rod, and a second connecting rod. The end of the pressure rod facing the positioning plate has a second groove. The first telescopic cylinder is fixedly installed in the second groove. The telescopic rod of the first telescopic cylinder is horizontally installed and connected to the first connecting rod. The second connecting rod is connected to the top rod and located below the first connecting rod. The first connecting rod and the second connecting rod are connected by a connecting plate.

10. An automatic device for processing waste yarn from rubber hoses according to claim 7, characterized in that, The cutting assembly includes a fixed plate, a second telescopic cylinder, and a wire cutting mechanism. The fixed plate is connected to the end of the positioning plate facing the placement block. The fixed plate is located above the placement block. The bottom end of the fixed plate is provided with a second telescopic cylinder. The telescopic rod of the second telescopic cylinder is set vertically downward and connected to the wire cutting mechanism. The wire cutting mechanism is located above the placement block and can be moved to contact the waste yarn and cut the waste yarn.

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