A cloth pad rolling and transferring mechanism
Patent Information
- Application Number
- CN202522357748.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-06
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-11-06
AI Technical Summary
现有的固定方式往往操作复杂,难以快速且稳定地对垫布与胎布的一端进行固定,导致在收卷过程中垫布与胎布容易出现松动或移位的情况,严重影响收卷质量,使得收卷后的成品不规整,甚至可能因收卷不紧密而在后续的存储和运输过程中出现散落等问题,进而降低了生产效率,增加了次品率
(1)本实用新型通过该机构中收卷辊设置的固定组件,通过压杆、弹簧一、弹性组件及卡合组件的配合,能快速且稳定地对垫布与胎布一端进行压紧固定,操作简单,在收卷过程中可有效防止垫布与胎布松动或移位,保障收卷质量,提高工作效率。
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Figure CN224900564U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of mat roll-up and transfer technology, and more specifically to a mat roll-up and transfer mechanism. Background Technology
[0002] In industrial production, especially in industries involving the winding and transfer of matting fabric, the winding and transfer of matting fabric is a crucial step in the production process. During production, matting fabric needs to be unwound first, then wound together with other materials (such as lining fabric), and finally the finished product is transferred to a designated location.
[0003] Traditional methods for winding and transporting padding fabric have many drawbacks. Firstly, there is a lack of effective fixing devices during the winding process of the padding fabric and the base fabric. Existing fixing methods are often complex to operate, making it difficult to quickly and stably secure one end of the padding fabric or the base fabric. This leads to loosening or displacement of the padding fabric and the base fabric during winding, severely affecting the winding quality. This results in irregular finished products, and may even lead to scattering during subsequent storage and transportation due to loose winding, thus reducing production efficiency and increasing the defect rate.
[0004] On the other hand, traditional winding and transfer mechanisms are not structurally sound. Most mechanisms only have a connecting component on one side of the support for connecting to an external drive motor, which limits the flexibility of the mechanism. When the connection position needs to be adjusted according to the actual production situation, the operation is extremely inconvenient, further affecting the efficiency of the mat winding.
[0005] Furthermore, in terms of transfer, traditional winding and transferring mechanisms lack convenient mobile design. When moving these mechanisms, workers often need to use additional handling tools or spend a lot of manpower, which not only increases labor intensity but also wastes a lot of time and energy, failing to meet the demands of modern industrial production for efficiency and convenience.
[0006] Therefore, developing a mat roll-up and transfer mechanism that can effectively solve the above problems and achieve stable winding and fixing of matting cloth and lining cloth, flexible connection and easy transfer is of great practical significance. Utility Model Content
[0007] This utility model provides a mat roll-up and transfer mechanism to solve the problems existing in the background art.
[0008] To solve the above-mentioned technical problems, the technical solution of this utility model is as follows: A fabric reel winding and transfer mechanism includes a support frame. Two bearing seats 1 are symmetrically arranged at the bottom of the support frame. A roller 1 passes through the two bearing seats 1 and is fixedly fitted onto the roller 1. Connecting discs 1 are fixedly connected to both ends of the roller 1. Two bearing seats 2 are symmetrically arranged at the top of the support frame. A roller 2 passes through the two bearing seats 2 and is fixedly fitted onto the roller 2. Connecting discs 2 are fixedly connected to both ends of the roller 2. Both connecting discs 1 and 2 are provided with connecting grooves. A fixing component is provided on the roller 2.
[0009] The fixing component includes a pressure rod, the take-up roller has a pressure groove that matches the pressure rod, the pressure rod is slidably connected to a fixing rod, a spring is fixedly connected between the pressure rod and the fixing rod, and two sets of elastic components are provided at both ends of the fixing rod.
[0010] The elastic component includes a sliding rod, which is fixedly connected to the take-up roller. The sliding rod is slidably connected to a sliding seat. A second spring is provided at the bottom of the sliding rod. One end of the second spring is fixedly connected to the bottom of the sliding rod, and the other end is fixedly connected to the bottom of the sliding seat. Both sets of elastic components are provided with a locking component.
[0011] The engaging assembly includes a mounting groove formed within a sliding seat. A spring is fixedly connected to one end of the mounting groove. A engaging block is fixedly connected to one end of the spring. The engaging block is slidably connected to the mounting groove. A engaging block is engaged with a second engaging block. The second engaging block is fixedly connected to a sliding rod. A pull rod is fixedly connected to the engaging block. The pull rod passes through the sliding seat, and a pull ring is fixedly connected to one end of the pull rod.
[0012] Furthermore, the second roller is fixedly connected to a locking piece inside one of the connecting discs, and the locking piece is limited and fixed to the bracket by a locking assembly.
[0013] Furthermore, the locking assembly includes a fixing plate, which is fixedly connected to the bracket. A slider is fixedly connected to one side of the fixing plate, and a sliding plate is slidably connected to the slider. An adjusting screw is rotatably connected to the sliding plate, and the adjusting screw is threadedly connected to the fixing plate.
[0014] Furthermore, handles are symmetrically fixedly connected to both sides of the bracket.
[0015] Furthermore, four casters are symmetrically arranged at the bottom of the support.
[0016] This utility model has the following beneficial effects: (1) The present invention uses a fixed component set in the winding roller in the mechanism to quickly and stably press and fix one end of the pad and the base cloth through the cooperation of the pressure rod, spring, elastic component and locking component. The operation is simple and can effectively prevent the pad and the base cloth from loosening or shifting during the winding process, ensuring the winding quality and improving work efficiency.
[0017] (2) The symmetrically arranged connecting disc one and connecting disc two of this utility model allow the operator to choose either side of the connecting disc to fix the external drive motor as needed, thereby achieving convenient fixing of the connecting disc to the external drive motor and improving the working efficiency of the mat roll-up.
[0018] (3) The bracket of this utility model has handles fixedly connected on both sides and four moving wheels symmetrically set at the bottom. This design makes it convenient for staff to push the mechanism easily with the handles according to actual needs and to use the moving wheels to realize the flexible transfer of the mechanism without consuming too much manpower, saving time and energy and improving the convenience of use. Attached Figure Description
[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 yes Figure 1 Enlarged view of point A in the middle; Figure 3 This is a schematic diagram of the internal structure of the fixing component of this utility model; Figure 4 This is a schematic diagram of the elastic component structure of this utility model; Figure 5 This is a schematic diagram of the locking component structure of this utility model; In the diagram, 1-bracket, 2-bearing seat one, 3-roller one, 4-unwinding roller, 5-connecting disc one, 6-bearing seat two, 7-roller two, 8-rewinding roller, 9-connecting disc two, 10-connecting slot, 11-pressure rod, 12-pressure groove, 13-fixing rod, 14-spring one, 15-sliding rod, 16-sliding seat, 17-spring two, 18-mounting groove, 19-spring three, 20-clamping block one, 21-clamping block two, 22-pull rod, 23-pull ring, 24-locking piece, 25-fixing plate, 26-slider, 27-sliding plate, 28-adjusting screw, 29-handle, 30-moving wheel. Detailed Implementation
[0020] The specific embodiments of this utility model will be further described below with reference to the accompanying drawings. It should be noted that these descriptions are for the purpose of aiding understanding of this utility model, but do not constitute a limitation thereof. Furthermore, the technical features involved in the various embodiments of this utility model described below can be combined with each other as long as they do not conflict with each other.
[0021] A mat roll-up and transfer mechanism, as shown in the attached document. Figure 1-5 As shown, the support includes a bracket 1. Two bearing seats 2 are symmetrically arranged at the bottom of the bracket 1. Rollers 3 are inserted through the two bearing seats 2. Unwinding rollers 4 are fixedly sleeved on the rollers 3. Connecting discs 5 are fixedly connected to both ends of the rollers 3. Two bearing seats 6 are symmetrically arranged at the top of the bracket 1. Rollers 7 are inserted through the two bearing seats 6. Rewinding rollers 8 are fixedly sleeved on the rollers 7. Connecting discs 9 are fixedly connected to both ends of the rollers 7. Both connecting discs 5 and 9 are provided with connecting slots 10. A fixing component is provided on the rewinding roller 8.
[0022] The fixing component includes a pressure rod 11, the take-up roller 8 has a pressure groove 12 that matches the pressure rod 11, the pressure rod 11 is slidably connected to a fixing rod 13, a spring 14 is fixedly connected between the pressure rod 11 and the fixing rod 13, and two sets of elastic components are provided at both ends of the fixing rod 13.
[0023] The elastic component includes a sliding rod 15, which is fixedly connected to the take-up roller 8. The sliding rod 15 is slidably connected to a sliding seat 16. A second spring 17 is provided at the bottom of the sliding rod 15. One end of the second spring 17 is fixedly connected to the bottom of the sliding rod 15, and the other end is fixedly connected to the bottom of the sliding seat 16. Both sets of elastic components are provided with locking components.
[0024] The engaging assembly includes a mounting groove 18 formed within the sliding seat 16. One end of a spring 19 is fixedly connected to the mounting groove 18. A engaging block 20 is fixedly connected to one end of the spring 19. The engaging block 20 is slidably connected to the mounting groove 18. The engaging block 20 engages with a engaging block 21. The engaging block 21 is fixedly connected to the sliding rod 15. A pull rod 22 is fixedly connected to the engaging block 20. The pull rod 22 passes through the sliding seat 16. A pull ring 23 is fixedly connected to one end of the pull rod 22.
[0025] In order to lock and fix the take-up roller 8, the roller 2 7 is fixedly connected to a locking piece 24 inside one of the connecting discs. The locking piece 24 is limited and fixed to the bracket 1 by a locking assembly.
[0026] Specifically, the locking assembly includes a fixing plate 25, which is fixedly connected to the bracket 1. A slider 26 is fixedly connected to one side of the fixing plate 25. A sliding plate 27 is slidably connected to the slider 26. An adjusting screw 28 is rotatably connected to the sliding plate 27. The adjusting screw 28 is threadedly connected to the fixing plate 25. When the adjusting screw 28 is rotated, the sliding plate 27 will move closer to the fixing plate 25 due to the action of the slider 26 and the adjusting screw 28, thereby fixing the locking piece 24 and limiting and fixing the winding roller 8.
[0027] To facilitate the movement of this mechanism, handles 29 are symmetrically fixedly connected to both sides of the support 1, allowing the mechanism to be moved via either handle 29. Additionally, four casters 30 are symmetrically arranged at the bottom of the support 1, facilitating the transfer of this mechanism.
[0028] Work process First, move the mechanism to a suitable position and limit and fix the winding roller 8 using the locking assembly. Then, fix one of the connecting discs 5 on either side of the bracket 1 to the external drive motor using bolts. The unwinding roller 4 then winds up the padding cloth. After winding, pass one end of the padding cloth around the external winding instrument and pass the end of the quilt cloth and the end of the padding cloth through the pressure groove 12. Next, press down on the fixing rod 13 until it engages with the locking block 20 and the locking block 21. The spring 14 then presses and fixes the end of the quilt cloth and the end of the padding cloth together. After fixing, use bolts to connect the connecting disc 7 to the aforementioned connection. The connecting disc 29 on the same side is fixed to another external drive motor. After the fixing is completed, the external drive motor is started to roll up the pad and the quilt cloth. At the same time, the external drive motor fixed to the connecting disc 15 is reversed to unroll the pad. After the rolling is completed, the fixing bolts of the connecting disc 15 and the connecting disc 29 are removed. The mechanism is moved to a suitable position by the action of the handle 29 and the moving wheel 30. When it is necessary to release the fixing of one end of the pad and the quilt cloth, the two pull rings 23 are pulled outward at the same time. The sliding rod 15 is reset by the action of the spring 2 17, and then the pressure rod 11 is reset, thereby releasing the fixing.
Claims
1. A mat roll-up and transfer mechanism, characterized in that, The bracket (1) includes two bearing seats (2) symmetrically arranged at the bottom of the bracket (1), and rollers (3) passing through the two bearing seats (2). Unwinding rollers (4) are fixedly sleeved on the rollers (3). Connecting discs (5) are fixedly connected to both ends of the rollers (3). Two bearing seats (6) symmetrically arranged at the top of the bracket (1), and rollers (7) passing through the two bearing seats (6). Taking-up rollers (8) are fixedly sleeved on the rollers (7). Connecting discs (9) are fixedly connected to both ends of the rollers (7). Connecting discs (5) and (9) are both provided with connecting slots (10). A fixing component is provided on the taking-up roller (8).
2. The mat roll-up and transfer mechanism according to claim 1, characterized in that, The fixing component includes a pressure rod (11), the take-up roller (8) has a pressure groove (12) that matches the pressure rod (11), the pressure rod (11) is slidably connected to a fixing rod (13), a spring (14) is fixedly connected between the pressure rod (11) and the fixing rod (13), and two sets of elastic components are provided at both ends of the fixing rod (13).
3. The mat roll-up and transfer mechanism according to claim 2, characterized in that, The elastic component includes a sliding rod (15), which is fixedly connected to the take-up roller (8). The sliding rod (15) is slidably connected to a sliding seat (16). A second spring (17) is provided at the bottom of the sliding rod (15). One end of the second spring (17) is fixedly connected to the bottom of the sliding rod (15), and the other end is fixedly connected to the bottom of the sliding seat (16). Both sets of elastic components are provided with locking components.
4. The mat roll-up and transfer mechanism according to claim 3, characterized in that, The engaging assembly includes an installation groove (18) formed in the sliding seat (16). One end of a spring three (19) is fixedly connected in the installation groove (18). One end of the spring three (19) is fixedly connected to an engaging block one (20). The engaging block one (20) is slidably connected to the installation groove (18). The engaging block one (20) engages with an engaging block two (21). The engaging block two (21) is fixedly connected to the sliding rod (15). The engaging block one (20) is fixedly connected to a pull rod (22). The pull rod (22) passes through the sliding seat (16). One end of the pull rod (22) is fixedly connected to a pull ring (23).
5. The mat roll-up and transfer mechanism according to claim 1, characterized in that, The roller 2 (7) is fixedly connected to a locking piece (24) inside one of the connecting discs. The locking piece (24) is limited and fixed to the bracket (1) by a locking assembly.
6. The mat roll-up and transfer mechanism according to claim 5, characterized in that, The locking assembly includes a fixing plate (25), which is fixedly connected to the bracket (1). A slider (26) is fixedly connected to one side of the fixing plate (25). The slider (26) is slidably connected to a sliding plate (27). The sliding plate (27) is rotatably connected to an adjusting screw (28). The adjusting screw (28) is threadedly connected to the fixing plate (25).
7. The mat roll-up and transfer mechanism according to claim 1, characterized in that, The bracket (1) has handles (29) fixedly connected symmetrically on both sides.
8. The mat roll-up and transfer mechanism according to claim 1, characterized in that, The support (1) has four symmetrically arranged casters (30) at its bottom.