Automatic call device for elevator overload operation test

CN224900586UActive Publication Date: 2026-10-27GUANGDONG INSPECTION & RES INST OF SPECIAL EQUIP ZHUHAI INSPECTION INST
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Patent Information

Application Number
CN202522332502.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-04
Publication Date
2026-10-27
Estimated Expiration
2035-11-04

AI Technical Summary

Technical Problem

目前是在电梯机房人工操作控制柜控制电梯运行,但由于测试时间长、运行次数多,采用人工操作工作强度高,并且经常存在误操作,导致试验失败

Benefits of technology

本实用新型提供的电梯超载运行试验用自动呼梯装置包括呼梯按压模块和呼梯固定模块。按压触头固定于电磁铁的推杆上,推杆与电磁铁内部的铁芯固定,通过给电磁铁供电或断电控制推杆的伸出和收缩,带动按压触头对电梯选层按键进行短时按压,按压成功后该按键的指示灯将亮。光敏传感器固定于外壳内壁上,光敏元件朝下,可对电梯选层按键指示灯的亮灭进行判断;到达目标层站时该层站选层按键上的指示灯熄灭,从而判断是否达到目标层站。吸盘和支架用于将整个装置固定在电梯内部,吸盘和各支架臂之间可通过旋钮转动和固定,实现吸盘和呼梯按压模块之间位置的改变。通过自动按压电梯选层按键实现自动呼梯功能,能够自动控制电梯在连续周期内多次不停梯运行,保证电梯在底层端站和顶层端站之间连续运行,避免误操作,提高试验效率,减轻操作工作强度。

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Abstract

The utility model discloses an automatic lift calling device for elevator overload operation test, including lift calling press module and lift calling fixed module. The press module includes shell, electromagnet, photosensitive sensor and press contact, electromagnet installs on the shell, and electromagnet is provided with push rod, and press contact is fixed on the push rod, and the push rod is connected with the core inside electromagnet, and the photosensitive sensor is fixed on the inner wall of shell, and the photosensitive sensor is used for inductive elevator layer selection button indicator light, and the fixed module of lift calling is provided with sucking disc and support, and the support is connected gradually by multiple support arms, and the first end of support is movably connected with sucking disc, and the second end of support is connected with shell. Through automatic press elevator layer selection button, realize automatic lift calling function, can control elevator in continuous period multiple non-stop lift operation automatically, improve test efficiency, and alleviate operating work intensity.
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Description

Technical Field

[0001] This utility model relates to the field of elevator testing technology, and in particular to an automatic elevator calling device for elevator overload operation testing. Background Technology

[0002] The overload operation test is a new special inspection requirement for elevators. The requirements for the elevator overload operation test are as follows: the elevator car is loaded with a load of 110% of the rated load, and the elevator is started, operated in its entirety, stopped, and operated normally and opened and closed 60 times in a continuous cycle without interruption, to check whether the elevator has any faults.

[0003] During the overload operation test, the elevator needs to be continuously and non-stop operated between the bottom and top terminals 60 times. Currently, the elevator is controlled manually from the control cabinet in the elevator machine room. However, due to the long test time and numerous runs, manual operation is labor-intensive and prone to errors, leading to test failures. Utility Model Content

[0004] This invention aims to solve at least one of the technical problems existing in the prior art. To this end, this invention proposes an automatic elevator calling device for elevator overload operation testing. This device achieves automatic elevator calling by automatically pressing the elevator floor selection button, and can automatically control the elevator to run multiple times without stopping within a continuous cycle, improving testing efficiency and reducing operational workload.

[0005] This utility model embodiment provides an automatic elevator calling device for elevator overload operation testing, comprising: An elevator call button module includes a housing, an electromagnet, a photosensitive sensor, and a pressing contact. The electromagnet is mounted on the housing and has a push rod. The pressing contact is fixed to the push rod, which is connected to the iron core inside the electromagnet. The photosensitive sensor is fixed to the inner wall of the housing and is used to sense the elevator floor selection button indicator light. The elevator call fixing module is equipped with a suction cup and a bracket. The bracket is composed of multiple bracket arms connected one by one. The first end of the bracket is movably connected to the suction cup, and the second end of the bracket is connected to the outer shell.

[0006] According to some embodiments of the present invention, the call button module further includes a magnet fixing block, and the electromagnet is mounted on the outer casing through the magnet fixing block.

[0007] According to some embodiments of this utility model, the call button module is fixed to the elevator control panel by the call fixing module, and the electromagnet is used to control the extension and retraction of the push rod to drive the pressing contact to press the elevator floor selection button on the elevator control panel.

[0008] According to some embodiments of the present invention, the suction cup is adsorbed onto the elevator control panel to fix the call button module onto the elevator control panel.

[0009] According to some embodiments of the present invention, the first end of the push rod is equipped with the pressing contact, and the second end of the push rod is sleeved with a spring.

[0010] According to some embodiments of the present invention, the outer surface of the pressing contact is covered with a soft material.

[0011] According to some embodiments of the present invention, the outer shell is a cuboid structure and the outer shell is provided with a side cover plate.

[0012] According to some embodiments of the present invention, the bracket includes a first bracket arm, a second bracket arm, and a third bracket arm. The first end of the first bracket arm is movably connected to the suction cup, the second end of the first bracket arm is movably connected to the first end of the second bracket arm, the first end of the third bracket arm is movably connected to the second end of the second bracket arm, and the outer shell is mounted on the second end of the third bracket arm.

[0013] According to some embodiments of the present invention, both ends of the first support arm and the second support arm are provided with through holes, and fastening knobs are inserted into the through holes.

[0014] According to some embodiments of the present invention, a mounting hole is provided on one side of the third support arm, and the third support arm fixes the outer shell through the mounting hole.

[0015] The embodiments of this utility model have at least the following beneficial effects: This utility model provides an automatic elevator call device for elevator overload operation testing, comprising a call pressing module and a call fixing module. The pressing contact is fixed to the push rod of an electromagnet, which is fixed to the iron core inside the electromagnet. Powering or de-energizing the electromagnet controls the extension and retraction of the push rod, causing the pressing contact to briefly press the elevator floor selection button. Upon successful pressing, the indicator light on the button illuminates. A photosensitive sensor is fixed to the inner wall of the housing, with the photosensitive element facing downwards, and can determine the on / off state of the elevator floor selection button indicator light. When the target floor is reached, the indicator light on the floor selection button turns off, thus determining whether the target floor has been reached. A suction cup and brackets are used to fix the entire device inside the elevator. The suction cup and each bracket arm can be rotated and fixed via knobs, allowing for changes in the position between the suction cup and the call pressing module. Automatic elevator call functionality is achieved by automatically pressing the elevator floor selection button, enabling automatic control of multiple non-stop elevator runs within a continuous cycle, ensuring continuous operation between the bottom and top floors, avoiding misoperation, improving testing efficiency, and reducing operational workload.

[0016] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description

[0017] The above and / or additional aspects and advantages of this utility model will become apparent and readily understood from the description of the embodiments taken in conjunction with the following drawings, in which: Figure 1 This is one of the structural schematic diagrams of the automatic elevator call device for elevator overload operation test according to an embodiment of this utility model; Figure 2 This is the second schematic diagram of the automatic elevator call device for elevator overload operation test according to an embodiment of this utility model; Figure 3 for Figure 1 One of the schematic diagrams shown is of the structure of the call button module of the automatic call device for elevator overload operation test; Figure 4 for Figure 1 The second schematic diagram shows the structure of the call button module of the automatic call device for elevator overload operation test; Figure 5 for Figure 1 The third schematic diagram shows the structure of the call button module of the automatic call device for elevator overload operation test; Figure 6 for Figure 1 The diagram shows the structural schematic of the call fixing module of the automatic call device used for elevator overload operation test.

[0018] Figure 7 This is a schematic diagram of the automatic call device and elevator control panel used for elevator overload operation test according to an embodiment of the present invention.

[0019] Figure label: Call button module 100, housing 110, side cover plate 111, electromagnet 120, push rod 121, spring 122, photosensitive sensor 130, pressing contact 140, magnetic fixing block 150; Call ladder fixing module 200, suction cup 210, bracket 220, first bracket arm 221, second bracket arm 222, third bracket arm 223, through hole 231, fastening knob 232, mounting hole 233; Elevator control panel 300, elevator floor selection buttons 310. Detailed Implementation

[0020] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this utility model, and should not be construed as limiting this utility model.

[0021] In the description of this utility model, it should be understood that the directional descriptions, such as up, down, front, back, left, right, etc., indicate the directional or positional relationship based on the directional or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0022] In the description of this utility model, "several" means one or more, "multiple" means two or more, "greater than," "less than," and "exceeding" are understood to exclude the stated number, while "above," "below," and "within" are understood to include the stated number. If "first," "second," etc., are used in the description, they are only for distinguishing technical features and should not be construed as indicating or implying relative importance, or implicitly indicating the number of indicated technical features, or implicitly indicating the sequential relationship of the indicated technical features.

[0023] In the description of this utility model, unless otherwise explicitly defined, the terms "setting", "installing", "connecting" and "connected" should be interpreted broadly, and those skilled in the art can reasonably determine the specific meaning of the above terms in this utility model in combination with the specific content of the technical solution.

[0024] The technical solution of this utility model will be described in detail below with reference to the accompanying drawings and specific embodiments.

[0025] Please see Figures 1 to 3 This embodiment discloses an automatic elevator call device for elevator overload operation testing, including a call button module 100 and a call fixing module 200. The call button module 100 includes a housing 110, an electromagnet 120, a photosensitive sensor 130, and a pressing contact 140. The electromagnet 120 is mounted on the housing 110 and is provided with a push rod 121. The pressing contact 140 is fixed to the push rod 121, and the push rod 121 is connected to the iron core inside the electromagnet 120. The photosensitive sensor 130 is fixed to the inner wall of the housing 110 and is used to sense the elevator floor selection button indicator light. The call fixing module 200 is provided with a suction cup 210 and a bracket 220. The bracket 220 is composed of multiple bracket arms connected one by one. The first end of the bracket 220 is movably connected to the suction cup 210, and the second end of the bracket 220 is connected to the housing 110.

[0026] The electromagnet 120, through the magnetism generated by energization, pushes the push rod 121, thereby causing the pressing contact 140 to automatically press the elevator floor selection button 310, realizing the elevator call function. The photosensitive sensor 130 is used to detect the indicator light status of the elevator floor selection button 310, ensuring that the pressing contact 140 operates at the appropriate time. The elevator call fixing module 200, composed of the suction cup 210 and the bracket 220, is used to fix the entire device in a proper position inside the elevator, ensuring the stability and reliability of the device during overload testing. The pressing contact 140 is fixed to the push rod 121 of the electromagnet 120 by a threaded connection. The push rod 121 is fixed to the iron core inside the electromagnet 120. By energizing or de-energizing the electromagnet 120, the extension and retraction of the push rod 121 are controlled, causing the pressing contact 140 to briefly press the elevator floor selection button 310. After successful pressing, the indicator light of the button will light up. A photosensitive sensor 130 is fixed to the inner wall of the housing 110, with the photosensitive element facing downwards. It can determine whether the elevator floor selection button indicator light is on or off. When the target floor is reached, the indicator light on the floor selection button turns off, thus determining whether the target floor has been reached. A suction cup 210 and a bracket 220 are used to fix the entire device inside the elevator. The suction cup 210 and each bracket arm can be rotated and fixed via knobs, allowing the position between the suction cup 210 and the call button module 100 to be changed. In use, the suction cup 210 is attached near the elevator floor selection button 310 on the elevator control panel 300, and the call button module 100 is placed above the elevator floor selection button 310, thus enabling pressure control of the elevator floor selection button 310. In elevator overload operation tests, this device can automatically and accurately complete elevator call operations, improving test efficiency and reducing operational workload.

[0027] Please see Figure 3 The elevator call button module 100 also includes a magnet fixing block 150, through which the electromagnet 120 is mounted on the housing 110. The magnet fixing block 150 is used to fix the electromagnet 120, ensuring that it is stably mounted on the housing 110 of the elevator call button module 100.

[0028] Please see Figure 3 and Figure 7The call button module 100 is fixed to the elevator control panel 300 via the call fixing module 200. An electromagnet 120 controls the extension and retraction of the push rod 121, thereby driving the pressing contact 140 to press the elevator floor selection button 310 on the elevator control panel 300. The call fixing module 200 securely mounts the call button module 100 onto the elevator control panel 300. The electromagnet 120 generates a magnetic field through its internal coil, controlling the extension and retraction of the push rod 121. The extension and retraction of the push rod 121, via a connecting structure, drives the pressing contact 140 to press the elevator floor selection button 310 on the elevator control panel 300. When the electromagnet 120 is energized, it generates a magnetic force acting on the push rod 121, causing it to extend and retract along the guide structure, thereby moving the pressing contact 140 and pressing the elevator floor selection button 310, thus simulating manual operation to select the elevator floor.

[0029] Please see Figure 4 and Figure 7 The suction cup 210 is attached to the elevator control panel 300 to fix the call button module 100 to the elevator control panel 300. The function of the suction cup 210 is to firmly fix the call button module 100 through its adsorption properties, preventing the call button module 100 from shifting or falling off due to vibration during elevator operation.

[0030] Please see Figure 3 and Figure 4 A push rod 121 has a pressing contact 140 mounted on its first end and a spring 122 fitted on its second end. The pressing contact 140 is used to press the elevator floor selection button 310. The spring 122 provides a restoring force, allowing the push rod 121 to maintain a preset position when not pressed. When an external force is applied to the first end of the push rod 121 and the pressing contact 140 is pressed down, the push rod 121 moves inward against the restoring force of the spring 122. After the external force is released, the restoring force of the spring 122 returns the push rod 121 to its initial position, repeating the process. The elastic restoring force of the spring 122 ensures that the push rod 121 can stably and cyclically press and reset, thus enabling the pressing of the elevator floor selection button 310.

[0031] Please refer to Figure 3 and Figure 4The outer surface of the press contact 140 is covered with a soft material. The use of a soft material, such as soft rubber or sponge, on the outer surface of the press contact 140 can reduce the impact on the elevator floor selection button 310 during automatic elevator calls, protecting the surface of the elevator floor selection button 310. Furthermore, the position of the press contact 140 can be adjusted by screwing it into and out of the thread at the end of the push rod 121, adapting to different elevator brands and different height floor selection buttons. This ensures that the press contact 140 can accurately execute the elevator call operation when the electromagnet 120 is energized, improving compatibility with different elevator buttons.

[0032] Please see Figure 5 The outer casing 110 has a cuboid structure and is equipped with a side cover plate 111. The design of the side cover plate 111 makes the outer casing 110 easy to open and close, facilitating the installation and maintenance of internal components. When the call button module 100 needs maintenance or replacement of internal components, the internal structure can be quickly accessed by opening the side cover plate 111.

[0033] Please see Figure 6 The bracket 220 includes a first bracket arm 221, a second bracket arm 222, and a third bracket arm 223. The first end of the first bracket arm 221 is movably connected to the suction cup 210, the second end of the first bracket arm 221 is movably connected to the first end of the second bracket arm 222, and the first end of the third bracket arm 223 is movably connected to the second end of the second bracket arm 222. The housing 110 is mounted on the second end of the third bracket arm 223. The elevator call button module 100 is fixed to the third bracket arm 223. In use, the elevator call button module 100 is placed above the elevator floor selection button 310 to control the pressing of the elevator floor selection button 310.

[0034] Please see Figure 6 Both ends of the first support arm 221 and the second support arm 222 are provided with through holes 231, and fastening knobs 232 are inserted into the through holes 231. The third support arm 223 is provided with a mounting hole 233 on one side, and the third support arm 223 fixes the outer shell 110 through the mounting hole 233.

[0035] Please see Figure 7Two call button modules 100 are fixed to the elevator control panel 300 using suction cups 210 and brackets 220. These modules control the elevator selection buttons 310 at the bottom and top terminals, respectively. A photosensitive sensor 130 detects the lights on the bottom and top terminal selection buttons to determine if the selection signal has been registered by the elevator control system. The system ensures that each time the elevator reaches the bottom terminal and the button indicator light goes out, the call button module 100 automatically presses the top terminal selection button. Once the elevator reaches the registered top terminal, the button indicator light goes out, and the photosensitive sensor 130 detects this. Then, the call button module 100 automatically presses the bottom terminal selection button, illuminating its indicator light, and the elevator automatically moves to the bottom terminal. This cycle repeats continuously between the bottom and top terminals until 60 full-range tests are completed. During the elevator overload operation test, this device controls the elevator to run up and down 60 times continuously without interruption, replacing the manual operation process. By automatically pressing the elevator floor selection buttons, the automatic call function is achieved. It can automatically control the elevator to run multiple times without stopping within a continuous cycle, ensuring continuous operation between the bottom and top terminals, avoiding misoperation, improving test efficiency, and reducing the workload of operators.

[0036] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.

Claims

1. An automatic elevator calling device for elevator overload operation testing, characterized in that, include: An elevator call button module (100) includes a housing (110), an electromagnet (120), a photosensitive sensor (130), and a pressing contact (140). The electromagnet (120) is mounted on the housing (110) and is provided with a push rod (121). The pressing contact (140) is fixed on the push rod (121) and the push rod (121) is connected to the iron core inside the electromagnet (120). The photosensitive sensor (130) is fixed to the inner wall of the housing (110) and is used to sense the elevator floor selection button indicator light. The elevator fixing module (200) is provided with a suction cup (210) and a bracket (220). The bracket (220) is composed of multiple bracket arms connected one by one. The first end of the bracket (220) is movably connected to the suction cup (210), and the second end of the bracket (220) is connected to the outer shell (110).

2. The automatic elevator call device for elevator overload operation test according to claim 1, characterized in that, The call button module (100) also includes a magnet fixing block (150), and the electromagnet (120) is mounted on the outer shell (110) through the magnet fixing block (150).

3. The automatic elevator call device for elevator overload operation test according to claim 1, characterized in that, The elevator call button module (100) is fixed to the elevator control panel (300) by the elevator call fixing module (200). The electromagnet (120) is used to control the extension and retraction of the push rod (121) so as to drive the pressing contact (140) to press the elevator floor selection button (310) on the elevator control panel (300).

4. The automatic elevator call device for elevator overload operation test according to claim 3, characterized in that, The suction cup (210) is attached to the elevator control panel (300) to fix the call button module (100) to the elevator control panel (300).

5. The automatic elevator call device for elevator overload operation test according to claim 1, characterized in that, The first end of the push rod (121) is equipped with the pressing contact (140), and the second end of the push rod (121) is fitted with a spring (122).

6. The automatic elevator call device for elevator overload operation test according to claim 5, characterized in that, The outer surface of the pressing contact (140) is covered with a soft material.

7. The automatic elevator call device for elevator overload operation test according to claim 1, characterized in that, The outer shell (110) has a cuboid structure and is provided with a side cover plate (111).

8. The automatic elevator call device for elevator overload operation test according to claim 1, characterized in that, The bracket (220) includes a first bracket arm (221), a second bracket arm (222), and a third bracket arm (223). The first end of the first bracket arm (221) is movably connected to the suction cup (210), the second end of the first bracket arm (221) is movably connected to the first end of the second bracket arm (222), the first end of the third bracket arm (223) is movably connected to the second end of the second bracket arm (222), and the outer shell (110) is mounted on the second end of the third bracket arm (223).

9. The automatic elevator call device for elevator overload operation test according to claim 8, characterized in that, Both ends of the first support arm (221) and the second support arm (222) are provided with through holes (231), and fastening knobs (232) are inserted into the through holes (231).

10. The automatic elevator call device for elevator overload operation test according to claim 9, characterized in that, The third support arm (223) has a mounting hole (233) on one side, and the third support arm (223) fixes the outer shell (110) through the mounting hole (233).