A gantry boring and milling machine installation balancing device
Patent Information
- Application Number
- CN202522688047.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-18
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-12-18
AI Technical Summary
[0004]本实用新型提供了一种龙门镗铣床安装用平衡设备,解决了龙门镗铣床在安装过程中难以保证其平衡并实现精准安装的技术问题
本实用新型公开的一种龙门镗铣床安装用平衡设备设置了平衡护栏车和固定机构,通过二者的配合可以使被起重机吊机的龙门架的两个门柱均保持平衡和稳定,防止吊运过程中门柱晃动;再通过限位机构的配合将龙门架精准移动至预安装位置,保证龙门镗铣床安装的精准性。
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Figure CN224900689U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of gantry milling machine installation technology, and in particular to a balancing device for gantry milling machine installation. Background Technology
[0002] As a heavy-duty precision machining equipment, the gantry milling machine's core component, the gantry frame, is large in size and has a concentrated weight. During installation, commissioning, and maintenance, the gantry frame must be accurately placed in the predetermined position on the installation platform using hoisting equipment. Furthermore, it must maintain stability and balance during the lifting, adjustment, and position calibration stages to avoid component collisions, installation accuracy deviations, or even safety accidents caused by shifts in the center of gravity or accidental shaking.
[0003] The existing installation method for gantry milling machines involves first using a crane to lift the gantry frame, then roughly moving it to the predetermined installation position. Afterward, manual labor is required, with the assistance of the crane, to move the gantry frame to the designated point before installation. This method sometimes necessitates manual pushing of the bottom of the gantry frame, lifted by the crane, to finely adjust its installation position. This method suffers from poor precision; furthermore, if the gantry frame slips during installation, it can endanger the safety of the workers. Utility Model Content
[0004] This utility model provides a balancing device for installing a gantry milling machine, which solves the technical problem of difficulty in ensuring the balance of the gantry milling machine and achieving precise installation during the installation process.
[0005] To achieve this technical objective, the present invention adopts the following solution: a balancing device for mounting a gantry milling machine, comprising two symmetrically arranged balancing guardrail carriages, a fixing mechanism, a connecting mechanism, and a limiting mechanism; The bottom of the balance guardrail vehicle is equipped with multiple rotatable wheels; The fixing mechanism is installed on the balance guardrail vehicle and is used to limit the gantry frame; The two ends of the connecting mechanism are fixedly connected to two balance guardrail vehicles respectively, and are used to connect the two balance guardrail vehicles; The limiting mechanism is inserted into the balance guardrail vehicle to fix the balance guardrail vehicle in the predetermined position on the installation platform.
[0006] Furthermore, the balance guardrail vehicle includes a chassis, guardrails, and an openable safety door; A clearance opening is provided in the middle of the chassis, and the gantry frame is installed in the clearance opening in a height-adjustable manner; The guardrail is vertically fixed to the top of the chassis and is set on the outer perimeter of the clearance opening. The three guardrails are fixedly connected in sequence and surround the three sides of the clearance opening. One end of the openable protective door is rotatably connected to the guardrail, and the other end is fixedly connected to another guardrail via a first bolt.
[0007] Furthermore, extension plates are fixed to both opposite side walls of the chassis.
[0008] Furthermore, the fixing mechanism includes a screw, a handwheel, and an anti-slip compression plate; The screw is threadedly connected to the guardrail; The handwheel is coaxially and fixedly connected to one end of the screw, and the handwheel is located on the outside of the balance guardrail vehicle; The anti-slip extrusion plate is rotatably connected to the other end of the screw, and the anti-slip extrusion plate abuts against the gantry frame.
[0009] Furthermore, the connecting mechanism includes a slot and a connecting plate; Each balance guardrail vehicle has an upward-facing slot fixed to its guardrail. The two ends of the connecting plate are respectively inserted into two slots and fixed in the slots by the second bolt.
[0010] Furthermore, the limiting mechanism includes a limiting rod, the rod body of which is inserted into the extension plate, and the bottom of the limiting rod is inserted into the mounting platform.
[0011] Compared with the prior art, the beneficial effects of this utility model are as follows: The present invention discloses a balancing device for installing a gantry milling machine, which is equipped with a balancing guardrail and a fixing mechanism. The cooperation of the two can keep the two columns of the gantry frame being lifted by the crane balanced and stable, preventing the columns from shaking during the lifting process. Then, with the cooperation of the limiting mechanism, the gantry frame is precisely moved to the pre-installation position, ensuring the accuracy of the installation of the gantry milling machine. Attached Figure Description
[0012] Figure 1 A schematic diagram of a balancing device for mounting a gantry milling machine provided for an embodiment of this utility model; Figure 2 Another schematic diagram (without showing) of a balancing device for mounting a gantry milling machine provided for an embodiment of this utility model; gantry frame; Figure 3 for Figure 2 Enlarged view of section A; Figure 4 for Figure 2 Enlarged view of section B; Figure 5 for Figure 2 Enlarged view of section C.
[0013] Explanation of reference numerals in the attached figures: 1. Balance guardrail vehicle; 11. Chassis; 111. Clearance opening; 12. Guardrail; 13. Openable guardrail door; 14. First bolt; 15. Extension plate; 2. Fixing mechanism; 21. Screw; 22. Handwheel; 23. Anti-slip compression plate; 3. Connecting mechanism; 31. Slot; 32. Connecting plate; 33. Second bolt; 4. Limiting mechanism; 41. Limiting rod; 5. Wheel body; 6. Gantry frame; 7. Installation platform. Detailed Implementation
[0014] To fully understand the purpose, features and effects of this utility model, the following specific embodiments will be used to describe this utility model in detail, but this utility model is not limited thereto.
[0015] like Figures 1-5 As shown, this utility model discloses a balancing device for mounting a gantry milling machine, including two symmetrically arranged balancing guardrail carriages 1, a fixing mechanism 2, a connecting mechanism 3, and a limiting mechanism 4; The bottom of the balance guardrail vehicle 1 is fixed with multiple rotatable wheels 5; The fixing mechanism 2 is installed on the balance guardrail vehicle 1 and is used to limit the gantry 6; The two ends of the connecting mechanism 3 are fixedly connected to the two balance guardrail vehicles 1 respectively, and are used to connect the two balance guardrail vehicles 1; The limiting mechanism 4 is inserted into the balance guardrail vehicle 1 and is used to fix the balance guardrail vehicle 1 at a predetermined position on the installation platform 7.
[0016] Furthermore, the balance guardrail vehicle 1 includes a chassis 11, a guardrail 12, and an openable protective door 13; A clearance opening 111 is provided in the middle of the chassis 11, and the gantry 6 is installed in the clearance opening 111 in a height-adjustable manner. The guardrail 12 is vertically fixed to the top of the chassis 11. The guardrail 12 is set on the outer periphery of the clearance opening 111. The three guardrails 12 are fixedly connected in sequence and surround the three sides of the clearance opening 111. One end of the openable protective door 13 is rotatably connected to the protective railing 12, and the other end is fixedly connected to another protective railing 12 by the first bolt 14.
[0017] Furthermore, extension plates 15 are fixedly provided on both opposite side walls of the chassis 11.
[0018] Furthermore, each balance guardrail vehicle 1 is equipped with two symmetrically arranged fixing mechanisms 2, each fixing mechanism 2 including a screw 21, a handwheel 22 and an anti-slip compression plate 23; Screw 21 is threadedly connected to guardrail 12; The handwheel 22 is coaxially and fixedly connected to one end of the screw 21, and the handwheel 22 is located on the outside of the balance guardrail vehicle 1; The anti-slip extrusion plate 23 is rotatably connected to the other end of the screw 21, and the anti-slip extrusion plate 23 abuts against the gantry 6.
[0019] Furthermore, the connecting mechanism 3 includes a slot 31 and a connecting plate 32; Each balance guardrail vehicle 1 has an upward-facing slot 31 fixed on its guardrail 12; The two ends of the connecting plate 32 are respectively inserted into the two slots 31 and fixed in the slots 31 by the second bolt 33.
[0020] Furthermore, the limiting mechanism 4 includes a limiting rod 41, the rod body of which is inserted into the extension plate 15, and the bottom of the limiting rod 41 is inserted into the mounting platform 7.
[0021] In use, first use a crane to lift the gantry frame 6. Once the gateposts are basically stable and no longer wobbling, move a balance guardrail cart 1 with an openable protective door 13 in the open position to the vicinity of one of the gateposts. Then push the balance guardrail cart 1 to install the gatepost inside the guardrail 12 and close the openable protective door 13. Turn the handwheel 22, which drives the screw 21 to rotate. The screw 21 drives the anti-slip compression plate 23 to move until the anti-slip compression plate 23 rests against the side wall of the gatepost. Then adjust the other handwheel 22 in the same way so that the two anti-slip compression plates 23 clamp the two opposite side walls of the gatepost. Obviously, the two handwheels 22 can also be adjusted simultaneously. At this point, the fixing of one gatepost is completed. Then fix the other gatepost in the same way. After fixing, respectively, insert the two ends of the connecting plate 32 into the two slots 31, and fix the connecting plate 32 in the slots 31 with the second bolt 33.
[0022] Then, manually pulling the balance guardrail cart 1 will move the gantry 6. Simultaneously, a crane is needed to assist in the movement, ensuring the crane provides upward tension to the gantry 6. Once the balance guardrail cart 1 reaches the predetermined position, the limiting rod 41 is passed through the extension plate 15 and inserted into the installation platform 7, thus limiting the balance guardrail cart 1. The handwheel 22 is then turned again to create a small gap between the anti-slip compression plate 23 and the gantry. The crane is adjusted to slowly lower the gantry 6, placing it in the installation position. Installation of the gantry 6 can then proceed. During the lowering of the gantry 6, the anti-slip compression plate 23 maintains the balance of the gantry, preventing swaying and further preventing displacement.
[0023] A rubber pad can be fixed on the side of the anti-slip extrusion plate 23 near the gantry 6 to achieve an anti-slip effect.
[0024] Finally, it should be noted that the above-listed embodiments are merely preferred embodiments of the present invention. Of course, those skilled in the art can make modifications and variations to the present invention. If such modifications and variations fall within the scope of the claims of the present invention and their equivalents, they should be considered as being within the protection scope of the present invention.
Claims
1. A balancing device for mounting a gantry milling machine, characterized in that, It includes two symmetrically arranged balance guardrail vehicles (1), a fixing mechanism (2), a connecting mechanism (3), and a limiting mechanism (4); The bottom of the balance guardrail vehicle (1) is fixed with multiple rotatable wheels (5). The fixing mechanism (2) is installed on the balance guardrail vehicle (1) and is used to limit the gantry (6). The two ends of the connecting mechanism (3) are respectively fixedly connected to the two balance guardrail vehicles (1) for connecting the two balance guardrail vehicles (1). The limiting mechanism (4) is inserted into the balance guardrail vehicle (1) to fix the balance guardrail vehicle (1) at a predetermined position on the installation platform (7).
2. The balancing device for mounting a gantry milling machine according to claim 1, characterized in that, The balance guardrail vehicle (1) includes a chassis (11), guardrails (12) and an openable guardrail door (13). The chassis (11) has a clearance opening (111) in the middle, and the gantry frame (6) is installed in the clearance opening (111) in a height-adjustable manner; The guardrail (12) is vertically fixed to the top of the chassis (11), and the guardrail (12) is set on the outer periphery of the clearance opening (111). The three guardrails (12) are sequentially fixedly connected and surround the three sides of the clearance opening (111). One end of the openable protective door (13) is rotatably connected to the protective railing (12), and the other end is fixedly connected to another protective railing (12) by a first bolt (14).
3. The balancing device for mounting a gantry milling machine according to claim 2, characterized in that, The chassis (11) has extension plates (15) fixed on its two opposite side walls.
4. A balancing device for mounting a gantry milling machine according to claim 3, characterized in that, The fixing mechanism (2) includes a screw (21), a handwheel (22), and an anti-slip compression plate (23); The screw (21) is threadedly connected to the guardrail (12); The handwheel (22) is coaxially fixedly connected to one end of the screw (21), and the handwheel (22) is located outside the balance guardrail vehicle (1); The anti-slip extrusion plate (23) is rotatably connected to the other end of the screw (21), and the anti-slip extrusion plate (23) abuts against the gantry frame (6).
5. A balancing device for mounting a gantry milling machine according to claim 4, characterized in that, The connecting mechanism (3) includes a slot (31) and a connecting plate (32); Each of the balance guardrail vehicles (1) has a slot (31) with an upward opening fixed on its guardrail (12). The two ends of the connecting plate (32) are respectively inserted into the two slots (31) and fixed in the slots (31) by the second bolt (33).
6. A balancing device for mounting a gantry milling machine according to claim 5, characterized in that, The limiting mechanism (4) includes a limiting rod (41), the rod body of which is inserted into the extension plate (15), and the bottom of which is inserted into the mounting platform (7).
