A kind of loose rope detection device for platform working steel wire rope

Abstract

The utility model discloses a kind of boiler inspection platform work wire rope loose rope detection devices, belong to boiler repair engineering technical field, including lifting equipment component and detection component, the lifting equipment component is used to carry detection component and with boiler repair platform adaptation, the detection component includes standpipe, limit switch, roller clamping plate, screw rod, spring, shaft sleeve, roller sleeve and roller main body;For adjusting initial tension;The spring is sleeved in screw rod, the roller sleeve is sleeved in roller main body, auxiliary wire rope guiding;The roller main body is installed between the end inner side of roller clamping plate by roller sleeve, and is in contact with work wire rope, the utility model can be adapted in most climbing boiler repair platform, limit switch triggers protection in platform lifting process, platform automatically stops to protect platform and staff on platform, overall structure is simple, easy to install, and excellent technical effect of safety protection capability.

Description

Technical Field

[0001] This utility model belongs to the technical field of boiler maintenance engineering, and in particular relates to a device for detecting slack in the working wire rope of a boiler inspection platform. Background Technology

[0002] With the rapid development of my country's economy and the continuous improvement of chemical technology, the number of boiler factories is increasing daily. These boiler factories were built in different historical periods. Due to long-term use and the influence of environmental factors, some boilers have shown significant performance degradation. Therefore, comprehensive overhaul is urgently needed, as it is crucial to ensure boiler efficiency and safe operation.

[0003] Currently, boiler maintenance is typically carried out using a boiler maintenance platform. However, while existing boiler maintenance platforms are equipped with fall protection devices, these devices have a problem: even if the working wire rope is not broken, the fall protection can still be accidentally triggered. When the fall protection of a multi-point boiler maintenance platform is triggered on only one of the points, the untriggered points will continue to descend, causing the platform to tilt. In this situation, personnel on the platform often need to rely on their perception of the platform's tilt to determine if any individual points have triggered the fall protection. If personnel fail to detect this in time, a certain safety risk exists. Utility Model Content

[0004] To address the problems existing in the prior art, this utility model provides a slack rope detection device for the working wire rope of a boiler inspection platform. It is adaptable to most climbing boiler maintenance platforms. During the platform's lifting and lowering process, a limit switch triggers protection, automatically stopping the platform to protect both the platform and the personnel on it. The device boasts advantages such as simple overall structure, easy installation, and good economic efficiency. It solves the problem in the prior art where, when the fall protection of a multi-point boiler maintenance platform is triggered individually, the untriggered lifting points continue to descend, causing the platform to tilt. Relying on the worker's perception of tilt in such situations can easily lead to accidents due to negligence, posing a safety risk.

[0005] This utility model is implemented as follows: a slack rope detection device for a boiler inspection platform's working wire rope, comprising a lifting equipment assembly and a detection assembly. The lifting equipment assembly includes a lifting machine body and a mounting frame for mounting the detection assembly and adapting it to the boiler maintenance platform. The detection assembly includes a vertical pipe, a limit switch, a roller clamping plate, a lead screw, a spring, a bushing, a roller sleeve, and a roller body. The vertical pipe is vertically connected to the mounting frame of the lifting equipment assembly, serving as a support structure for the detection assembly. The limit switch is mounted on the vertical pipe and is subject to... A stop signal is output upon triggering; the roller clamp is movably connected to the vertical pipe via a bushing, and its displacement changes with the tension of the wire rope; the lead screw passes through the roller clamp and is connected to a spring to adjust the initial tension; the spring is sleeved on the lead screw and drives the roller clamp to move through elastic deformation; the bushing is used to ensure that the roller clamp slides smoothly along the vertical pipe; the roller sleeve is sleeved on the roller body to assist in guiding the wire rope; the roller body is installed between the inner ends of the roller clamp via the roller sleeve and is in close contact with the working wire rope.

[0006] This design is compatible with most climbing boiler maintenance platforms. During the platform's lifting and lowering process, the limit switch is triggered for protection, and the platform automatically stops to protect the platform and the personnel on it. The overall structure is simple, easy to install, and economical.

[0007] As a preferred embodiment of this invention, the spring is a cylindrical helical compression spring, which is suitable for steel wire ropes with different tensions.

[0008] As a preferred embodiment of this invention, the roller body is made of nylon, and the U-shaped groove on its surface is adapted to the diameter of the steel wire rope to prevent slippage.

[0009] As a preferred embodiment of this invention, the mounting bracket of the lifting equipment assembly is provided with threaded mounting holes for mounting vertical pipes.

[0010] Compared with existing technologies, the beneficial effects of this utility model are as follows: It eliminates the need for subjective judgment by personnel; the mechanical structure automatically monitors and triggers shutdown; the limit switch is triggered instantly upon rope slack, far faster than manual reaction time, ensuring timely response and significantly improving protection reliability. It reduces safety risks from the source. Through the cooperation of the vertical pipe, limit switch, roller clamp, lead screw, spring, and roller body, it can adapt to steel wire ropes with different tension requirements. It can be adapted to most climbing boiler maintenance platforms, is compatible with various boiler maintenance platforms, has strong adaptability and high flexibility, a simple overall structure, convenient installation, low maintenance costs, and is suitable for batch applications in industrial scenarios.

[0011] During the platform's lifting process, the limit switch is triggered for protection, and the platform automatically stops to protect the platform and the personnel on it. The overall structure is simple, easy to install, and economical. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the structure of the detection component provided in this embodiment of the utility model installed on the lifting equipment component; Figure 2 This is a schematic diagram of the detection component structure provided in an embodiment of the present invention.

[0013] In the diagram: 1. Lifting equipment components; 101. Lifting machine body; 102. Mounting frame; 2. Vertical pipe; 3. Limit switch; 4. Roller clamp; 5. Lead screw; 6. Spring; 7. Bushing; 8. Roller sleeve; 9. Roller body. Detailed Implementation

[0014] To further understand the utility model content, features and effects of this utility model, the following embodiments are provided, and detailed descriptions are given in conjunction with the accompanying drawings.

[0015] The structure of this utility model will now be described in detail with reference to the accompanying drawings.

[0016] refer to Figures 1 to 2 As shown in the figure, this utility model provides a boiler inspection platform working wire rope slack detection device, including a lifting equipment assembly 1 and a detection assembly. The lifting equipment assembly 1 includes a lifting machine body 101 and a mounting frame 102, which is used to mount the detection assembly and is adapted to the boiler maintenance platform. The detection assembly includes a vertical pipe 2, a limit switch 3, a roller clamping plate 4, a lead screw 5, a spring 6, a bushing 7, a roller sleeve 8, and a roller body 9. The vertical pipe 2 is vertically connected to the mounting frame 102 of the lifting equipment assembly 1, serving as a support structure for the detection assembly. The limit switch 3 is installed on the vertical pipe. 2. When triggered, a stop signal is output; the roller clamp 4 is movably connected to the vertical tube 2 through the bushing 7, and its displacement changes with the tension of the wire rope; the lead screw 5 passes through the roller clamp 4 and is connected to the spring 6, which is used to adjust the initial tension; the spring 6 is sleeved on the lead screw 5 and drives the roller clamp 4 to move through elastic deformation; the bushing 7 is used to ensure that the roller clamp 4 slides smoothly along the vertical tube 2; the roller sleeve 8 is sleeved on the roller body 9 to assist in guiding the wire rope; the roller body 9 is installed between the inner ends of the roller clamp 4 through the roller sleeve 8 and is in close contact with the working wire rope.

[0017] The above solution can be adapted to most climbing boiler maintenance platforms. During the platform's lifting and lowering process, the limit switch 3 is triggered for protection, and the platform automatically stops to protect the platform and the personnel on it. The overall structure is simple, easy to install, and economical.

[0018] Specifically, the spring 6 is a cylindrical helical compression spring 6, which is adapted to steel wire ropes with different tensions.

[0019] Specifically, the roller body 9 is made of nylon, and the U-shaped groove on its surface is adapted to the diameter of the steel wire rope to prevent slippage.

[0020] Specifically, the mounting bracket 102 of the lifting equipment component 1 is provided with threaded mounting holes for mounting the vertical pipe 2.

[0021] The working principle of this utility model: In use, the working wire rope passes through the hoist in the lifting equipment component 1, and the protective wire rope passes through the safety lock. When the safety lock is triggered to lock the rope during platform operation, the working wire rope will be in a loose state as the platform continues to descend. At this time, the tension on the spring 6 decreases and slowly extends, pushing the roller clamp 4 to move along the vertical pipe 2 towards the limit switch 3, so that the roller clamp 4 touches the limit switch 3, preventing the platform from continuing to descend, avoiding platform tilt and causing accidents, and protecting the platform and the safety of the workers on the platform.

[0022] This device eliminates the need for human judgment, automatically monitoring and triggering shutdown via mechanical structure. Limit switches are activated the instant the rope is released, far faster than manual reaction time, ensuring timely response and significantly improving safety reliability. It reduces safety risks at the source, adaptable to steel wire ropes with varying tension requirements, and compatible with most climbing boiler maintenance platforms. It boasts high adaptability and flexibility, a simple overall structure, easy installation, and low maintenance costs, making it suitable for mass application in industrial settings. During platform lifting, limit switches trigger protection, automatically stopping the platform to protect both the platform and personnel on it. The overall structure is simple and easy to install.

[0023] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0024] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A device for detecting slack in the working wire rope of a boiler inspection platform, comprising a lifting equipment assembly (1) and a detection assembly, characterized in that, The lifting equipment component (1) includes a lifting machine body (101) and a mounting frame (102) for mounting the detection component and adapting it to the boiler maintenance platform. The detection component includes a vertical pipe (2), a limit switch (3), a roller clamp (4), a lead screw (5), a spring (6), a bushing (7), a roller sleeve (8), and a roller body (9). The vertical pipe (2) is vertically connected to the mounting frame (102) of the lifting equipment assembly (1) and serves as a support structure for the detection assembly; The limit switch (3) is installed on the vertical pipe (2) and outputs a stop signal when triggered; The roller clamp (4) is movably connected to the vertical pipe (2) through the bushing (7) and moves with the change of wire rope tension; The lead screw (5) passes through the roller clamp (4) and is connected to the spring (6) for adjusting the initial tension; The spring (6) is sleeved on the lead screw (5) and drives the roller clamp (4) to move through elastic deformation; The bushing (7) is used to ensure that the roller clamp (4) slides smoothly along the vertical tube (2); The roller sleeve (8) is fitted onto the roller body (9) to assist in guiding the wire rope; The roller body (9) is installed between the inner ends of the roller clamp (4) through the roller sleeve (8) and is in close contact with the working wire rope.

2. The device for detecting slack in the working wire rope of a boiler inspection platform as described in claim 1, characterized in that: The spring (6) is a cylindrical helical compression spring (6), which is adapted to steel wire ropes with different tensions.

3. The device for detecting slack in the working wire rope of a boiler inspection platform as described in claim 1, characterized in that: The roller body (9) is made of nylon, and the U-shaped groove on the surface is adapted to the diameter of the steel wire rope to prevent slippage.

4. The device for detecting slack in the working wire rope of a boiler inspection platform as described in claim 1, characterized in that: The mounting bracket (102) of the lifting equipment assembly (1) is provided with threaded mounting holes for mounting the vertical pipe (2).

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