A hopper closing device
Patent Information
- Application Number
- CN202522679263.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-17
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-12-17
AI Technical Summary
[0002]料桶是一种盛放物料的设备,在食品、制药以及化工等领域都会频繁使用到料桶,例如制粒机、整粒机以及混合机等设备上都安装有料桶,在现有技术中,料桶通常会配备桶盖进行密封,在加料或者出料时开启桶盖,在对料桶内的物料进行加工时需要闭合桶盖,防止物料溢出或散发,但是这种开启或闭合桶盖的操作都是人工进行的,不符合自动化生产作业的标准
[0011]本实用新型的有益效果如下:通过设置专门的关盖装置和开盖装置,并使其分别驱动桶盖的关盖操作和开盖操作,彻底取代了传统的人工操作模式,这显著提高了生产效率,降低了操作人员的劳动强度,关盖装置与开盖装置均可以与设备的控制系统电性连接,例如PLC等,实现自动控制,完全符合现代化自动化生产作业的标准和要求,关盖装置与开盖装置为采用独立的驱动部件,不需要安装在料桶或桶盖上,只有在进行对应的操作时才会与桶盖接触,可以适用于各种类型的料桶,装置也方便单独更换或维修,桶盖能稳定地维持在开启位置,为安全、便捷的加料或出料操作提供了空间。
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Figure CN224900827U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of material bucket equipment technology, and in particular to a material bucket lid closing device. Background Technology
[0002] A material hopper is a device for holding materials. It is frequently used in the food, pharmaceutical, and chemical industries. For example, material hoppers are installed on equipment such as granulators, sizing machines, and mixers. In the current technology, material hoppers are usually equipped with lids for sealing. The lid is opened when adding or discharging materials, and closed when processing the materials in the hopper to prevent the materials from overflowing or scattering. However, this operation of opening or closing the lid is done manually, which does not meet the standards of automated production operations. Utility Model Content
[0003] The purpose of this utility model is to overcome the shortcomings and deficiencies of the existing technology and to provide a bucket lid closing device. This utility model uses independent lid closing and lid opening devices to perform separate lid closing or opening operations, replacing traditional manual operation and meeting the standards of modern automated production operations.
[0004] The technical solution adopted by this utility model is as follows: A material bucket closing device includes a material bucket and a bucket lid. A support part is provided on the edge of one end of the opening of the material bucket. A pin is provided on the support part. The bucket lid is rotatably connected to the material bucket through the pin. The bucket lid has a closed position that is closed with the material bucket and an open position that abuts against the support part. It also includes a closing device and an opening device provided on the outside of the material bucket. The closing device drives the bucket lid to rotate from the open position to the closed position. The opening device drives the bucket lid to rotate from the closed position to the open position. When the bucket lid is in the open position, the opening device is separated from the bucket lid. When the bucket lid is in the closed position, the closing device is separated from the bucket lid.
[0005] It also includes a column, on which the lid-closing device is mounted. The lid-closing device includes a first telescopic cylinder, a connecting rod, and a rotating rod. The first telescopic cylinder extends and retracts to drive the first telescopic rod. One end of the rotating rod is a contact end, and the other end is a connecting end. The middle part of the rotating rod is rotatably mounted on the column via a rotating shaft. One end of the connecting rod is connected to the connecting end, and the other end is connected to the first telescopic rod. When the first telescopic cylinder drives the first telescopic rod to extend, the connecting rod drives the rotating rod to rotate until it separates from the lid. When the first telescopic cylinder drives the first telescopic rod to retract, the connecting rod drives the rotating rod to rotate until it contacts the lid and causes the lid to rotate.
[0006] The end of the contact terminal is provided with a buffer block.
[0007] When the lid is in the open position, it is parallel to the horizontal plane. The lid also has a closed position. When the lid is in the closed position, there is a first included angle of acute angle between the lid and the bucket. The rotating rod drives the lid to rotate from the open position to the closed position.
[0008] The lid opening device includes a second telescopic cylinder and an extension lid. The second telescopic cylinder drives a second telescopic rod to extend and retract. The extension lid is detachably installed on the lid. When the second telescopic cylinder drives the second telescopic rod to extend, the second telescopic rod contacts the extension lid and drives the lid to rotate. When the second telescopic cylinder drives the second telescopic rod to retract, the second telescopic rod separates from the extension lid.
[0009] The end of the second telescopic rod is provided with a buffer ball, and the extension cover plate is provided with an inclined surface for contacting the buffer ball. The thickness of the end of the extension cover plate away from the pin is greater than the thickness of the end closer to the pin.
[0010] The lid also has a ready-to-open position. When the lid is in the ready-to-open position, there is a second included angle between the lid and the bucket, which is also an acute angle.
[0011] The beneficial effects of this utility model are as follows: By setting up a dedicated lid-closing device and a lid-opening device, and having them drive the lid-closing and lid-opening operations respectively, the traditional manual operation mode is completely replaced. This significantly improves production efficiency and reduces the labor intensity of operators. Both the lid-closing device and the lid-opening device can be electrically connected to the equipment's control system, such as a PLC, to achieve automatic control, fully meeting the standards and requirements of modern automated production operations. The lid-closing device and the lid-opening device use independent drive components and do not need to be installed on the material bucket or lid. They only contact the lid when the corresponding operation is performed. This makes it applicable to various types of material buckets. The device is also easy to replace or maintain individually. The lid can be stably maintained in the open position, providing space for safe and convenient feeding or discharging operations. Attached Figure Description
[0012] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, obtaining other drawings based on these drawings without creative effort still falls within the scope of this utility model.
[0013] Figure 1 This is a schematic diagram of the structure of the barrel lid in the open position in this utility model; Figure 2 This is a schematic diagram of the structure of the barrel lid in the pending closing position in this utility model; Figure 3 This is a schematic diagram of the structure of the barrel lid in the ready-to-open position in this utility model; Figure 4 This is a schematic diagram of the structure of the barrel lid and the extension lid assembly of this utility model; Figure 5 for Figure 4 Front view diagram; In the diagram, 1-material bucket, 2-bucket lid, 3-support part, 4-pin shaft, 5-column, 6-first telescopic cylinder, 7-connecting rod, 8-rotating rod, 9-first telescopic rod, 10-contact end, 11-connecting end, 12-rotating shaft, 13-buffer block, 14-first included angle, 15-second telescopic cylinder, 16-extension cover plate, 17-second telescopic rod, 18-buffer ball, 19-inclined surface, 20-second included angle. Detailed Implementation
[0014] To make the objectives, technical solutions and advantages of this utility model clearer, the utility model will be described in further detail below with reference to the accompanying drawings.
[0015] It should be noted that all uses of "first" and "second" in the embodiments of this utility model are for the purpose of distinguishing two entities or parameters with the same name but different names. It is clear that "first" and "second" are only for the convenience of expression and should not be construed as limiting the embodiments of this utility model. Subsequent embodiments will not explain this in detail.
[0016] The directional and positional terms used in this utility model, such as "up," "down," "front," "back," "left," "right," "inner," "outer," "top," "bottom," and "side," are merely for reference to the accompanying drawings. Therefore, the directional and positional terms used are for the purpose of explaining and understanding this utility model, and not for limiting the scope of protection of this utility model.
[0017] like Figures 1 to 5 As shown in the figure, a material bucket closing device is provided in one embodiment of the present invention. The device includes a material bucket 1 and a bucket lid 2. A support part 3 is provided on the edge of the opening end of the material bucket 1. A pin 4 is provided on the support part 3. The bucket lid 2 is rotatably connected to the material bucket 1 through the pin 4. The bucket lid 2 has a closed position that is closed with the material bucket 1 and an open position that abuts against the support part 3. The device also includes a closing device and an opening device provided on the outside of the material bucket 1. The closing device drives the bucket lid 2 to rotate from the open position to the closed position. The opening device drives the bucket lid 2 to rotate from the closed position to the open position. When the bucket lid 2 is in the open position, the opening device is separated from the bucket lid 2. When the bucket lid 2 is in the closed position, the closing device is separated from the bucket lid 2.
[0018] The beneficial effects of this design are as follows: By setting up dedicated lid-closing and lid-opening devices, and having them drive the lid-closing and lid-opening operations separately, the traditional manual operation mode is completely replaced. This significantly improves production efficiency and reduces the labor intensity of operators. Both the lid-closing and lid-opening devices can be electrically connected to the equipment's control system, such as a PLC, to achieve automatic control, fully meeting the standards and requirements of modern automated production operations. The lid-closing and lid-opening devices use independent drive components and do not need to be installed on the material bucket or lid. They only contact the lid when the corresponding operation is performed, making them applicable to various types of material buckets. The device is also easy to replace or maintain individually. The lid can be stably maintained in the open position, providing space for safe and convenient feeding or discharging operations. The lid is rotatably connected to the material bucket via a pin, equivalent to a hinge connection.
[0019] Further configuration includes a column 5, on which the lid-closing device is mounted. The lid-closing device includes a first telescopic cylinder 6, a connecting rod 7, and a rotating rod 8. The first telescopic cylinder 6 extends and retracts to drive a first telescopic rod 9. One end of the rotating rod 8 is a contact end 10, and the other end is a connecting end 11. The middle part of the rotating rod 8 is rotatably mounted on the column 5 via a rotating shaft 12. One end of the connecting rod 7 is connected to the connecting end 11, and the other end is connected to the first telescopic rod 9. When the first telescopic cylinder 6 drives the first telescopic rod 9 to extend, the connecting rod 7 drives the rotating rod 8 to rotate until it separates from the lid 2. When the first telescopic cylinder 6 drives the first telescopic rod 9 to retract, the connecting rod 7 drives the rotating rod 8 to rotate until it contacts the lid 2 and causes the lid 2 to rotate.
[0020] The beneficial effects of this design are as follows: the lever mechanism consisting of the first telescopic cylinder, connecting rod, and rotating rod efficiently converts the linear motion of the cylinder into the rotational motion of the rotating rod, thereby driving the lid. This linkage mechanism has force amplification and self-locking characteristics, which can ensure that the lid closing action is powerful, in place, and reliably sealed.
[0021] As a further feature, a buffer block 13 is provided at the end of the contact end 10.
[0022] The beneficial effects of this design are as follows: when the rotating rod rotates to contact the lid, the buffer block can effectively absorb the impact energy generated by the collision, significantly reducing noise and vibration during the closing process and improving the working environment. The buffer block can be made of existing sponge shock-absorbing blocks.
[0023] Further configuration: when the lid 2 is in the open position, the lid 2 is parallel to the horizontal plane. The lid 2 also has a closed position. When the lid 2 is in the closed position, there is a first included angle 14 with an acute angle between the lid 2 and the material bucket 1. The rotating rod 8 drives the lid 2 to rotate from the open position to the closed position.
[0024] The beneficial effects of this design are as follows: the closing process is clearly divided into two stages: from opening to closing and from closing to closing. The rotation angle of the rotating rod is controlled by the cooperation of the connecting rod and the first telescopic rod. The rotating rod can only rotate back and forth and cannot rotate 360°. That is, the connecting end can only rotate to the right side of the column or be coaxial with the column. The rotating rod will only drive the lid to the closing position. The structure of the closing device can be simpler and the drive is more labor-saving. In this embodiment, the first included angle is 82°. The rotation from the closing position to the closed position can be achieved by the gravity of the lid itself. This achieves the decoupling and optimization of the drive function and is conducive to precise control for the characteristics of different stages.
[0025] In a further configuration, the lid-opening device includes a second telescopic cylinder 15 and an extension lid 16. The second telescopic cylinder 15 drives a second telescopic rod 17 to extend and retract. The extension lid 16 is detachably mounted on the lid 2. When the second telescopic cylinder 15 drives the second telescopic rod 17 to extend, the second telescopic rod 17 contacts the extension lid 16 and drives the lid 2 to rotate. When the second telescopic cylinder 15 drives the second telescopic rod 17 to retract, the second telescopic rod 17 separates from the extension lid 16.
[0026] The advantages of this design are as follows: the extended cover plate adopts a detachable installation structure, such as the bolt and nut installation in the prior art, which can be adapted to various types and sizes of bucket lids. The lid opening device is also located on the outside of the bucket. When the bucket lid is in the open position, the lid closing device will not interfere with the extended cover plate and the bucket lid. Moreover, the lid opening device also adopts a drive structure of telescopic cylinder and telescopic rod. The second telescopic rod contacts the extended cover plate to open the lid, which simplifies the transmission structure, makes the force flow path clear and direct, and reduces the manufacturing cost.
[0027] In a further configuration, the end of the second telescopic rod 17 is provided with a buffer ball 18, and the extension cover plate 16 is provided with an inclined surface 19 for contacting the buffer ball 18. The thickness of the end of the extension cover plate 16 away from the pin 4 on the inclined surface 19 is greater than the thickness of the end near the pin 4.
[0028] The beneficial effects of this design are as follows: the buffer ball can be an elastic shock-absorbing ball with existing technology. The buffer ball can effectively absorb the impact at the moment of contact, avoid rigid collision, significantly reduce the noise and vibration when the lid is opened and started, and protect related components. By sliding the buffer ball along the inclined surface, the lid is rotated to the open position, changing the direction of the transmission force. Otherwise, the straight up and down movement of the second telescopic rod cannot drive the lid to rotate more than 90°. The spherical structure reduces the friction between the buffer ball and the inclined surface, making it easier for the buffer ball to slide along the inclined surface until the lid is opened.
[0029] Furthermore, the bucket lid 2 also has a ready-to-open position. When the bucket lid 2 is in the ready-to-open position, there is a second included angle 20 between the bucket lid 2 and the material bucket 1, which is also an acute angle.
[0030] The beneficial effects of this setting are as follows: In this embodiment, the second included angle is 55°, which is smaller than the first included angle. The bucket lid can be opened to the open position to meet the feeding or discharging processes. Sometimes, only a shorter secondary feeding is required. The bucket lid can be rotated by a small angle to meet the requirements. It is not necessary to rotate it completely to the open position. After feeding is completed, the second telescopic rod can be retracted to close the bucket lid. There is no need for the lid closing device to drive it. The output power consumption of both the lid opening device and the lid closing device can be effectively reduced.
[0031] The above-disclosed embodiments are merely preferred embodiments of the present utility model and should not be construed as limiting the scope of the present utility model. Therefore, any equivalent variations made in accordance with the claims of the present utility model shall still fall within the scope of the present utility model.
Claims
1. A material bucket closing device, comprising a material bucket (1) and a bucket lid (2), characterized in that: The material bucket (1) has a support part (3) at one end of the opening. A pin (4) is provided on the support part (3). The bucket lid (2) is rotatably connected to the material bucket (1) through the pin (4). The bucket lid (2) has a closed position that is closed with the material bucket (1) and an open position that abuts against the support part (3). It also includes a closing device and an opening device provided on the outside of the material bucket (1). The closing device drives the bucket lid (2) to rotate from the open position to the closed position. The opening device drives the bucket lid (2) to rotate from the closed position to the open position. When the bucket lid (2) is in the open position, the opening device is separated from the bucket lid (2). When the bucket lid (2) is in the closed position, the closing device is separated from the bucket lid (2).
2. The material hopper lid closing device according to claim 1, characterized in that: It also includes a column (5), and the lid closing device is set on the column (5). The lid closing device includes a first telescopic cylinder (6), a connecting rod (7) and a rotating rod (8). The first telescopic cylinder (6) drives the first telescopic rod (9) to extend and retract. One end of the rotating rod (8) is a contact end (10) and the other end is a connecting end (11). The middle part of the rotating rod (8) is rotatably set on the column (5) through a rotating shaft (12). One end of the connecting rod (7) is connected to the connecting end (11) and the other end is connected to the first telescopic rod (9). When the first telescopic cylinder (6) drives the first telescopic rod (9) to extend, the connecting rod (7) drives the rotating rod (8) to rotate until it is separated from the lid (2). When the first telescopic cylinder (6) drives the first telescopic rod (9) to retract, the connecting rod (7) drives the rotating rod (8) to rotate until it contacts the lid (2) and drives the lid (2) to rotate.
3. The material hopper lid closing device according to claim 2, characterized in that: The end of the contact end (10) is provided with a buffer block (13).
4. A hopper lid closing device according to claim 2, characterized in that: When the lid (2) is in the open position, the lid (2) is parallel to the horizontal plane. The lid (2) also has a closed position. When the lid (2) is in the closed position, there is a first included angle (14) with an acute angle between the lid (2) and the bucket (1). The rotating rod (8) drives the lid (2) to rotate from the open position to the closed position.
5. A hopper lid closing device according to claim 1, characterized in that: The lid opening device includes a second telescopic cylinder (15) and an extension cover plate (16). The second telescopic cylinder (15) drives the extension and retraction of a second telescopic rod (17). The extension cover plate (16) is detachably installed on the bucket lid (2). When the second telescopic cylinder (15) drives the second telescopic rod (17) to extend, the second telescopic rod (17) contacts the extension cover plate (16) and drives the bucket lid (2) to rotate. When the second telescopic cylinder (15) drives the second telescopic rod (17) to retract, the second telescopic rod (17) separates from the extension cover plate (16).
6. A hopper lid closing device according to claim 5, characterized in that: The end of the second telescopic rod (17) is provided with a buffer ball (18), and the extension cover plate (16) is provided with an inclined surface (19) for contacting the buffer ball (18). The thickness of the end of the extension cover plate (16) away from the pin (4) on the inclined surface (19) is greater than the thickness of the end near the pin (4).
7. A hopper lid closing device according to claim 5, characterized in that: The lid (2) also has a position to be opened. When the lid (2) is in the position to be opened, there is a second included angle (20) between the lid (2) and the bucket (1), which is also an acute angle.