A four-head sauce filling machine

Abstract

The utility model discloses a four head sauce filling machine relates to sauce filling technical field, including processing platform, the top of processing platform is equipped with belt conveyor, the top of processing platform is equipped with the material box, the surface of material box is equipped with the filling mechanism for ration filling, four interval even filling head are fixedly arranged below the filling mechanism, the utility model has the advantages of: the rotation bar that is set up in the material box, and the spiral blade on the rotation bar surface can turn over the sauce and avoid the accumulation of sauce in the bottom of material box to deposit, while the first stirring vane of support rod and the second stirring vane of fixed frame cooperate rotation, can carry out double -fold stirring to sauce, and the stirring direction is opposite, guarantees the even texture of sauce, promotes the consistency of product after filling, effectively disperses the agglomerate particle of sauce and realizes the even mixing of full storehouse material, makes the density difference of material in different areas in material bin be smaller, and it is convenient for subsequent filling.

Description

Technical Field

[0001] This utility model relates to a filling machine, and more particularly to a four-head sauce filling machine, belonging to the field of sauce filling technology. Background Technology

[0002] Sauces are a common ingredient in the food industry, and their filling process is a crucial step in production. Currently, most sauce filling machines on the market are single-head or double-headed, resulting in low filling efficiency and failing to meet the demands of large-scale production. Furthermore, sauces typically have a certain viscosity, and some contain granular materials; therefore, sauce filling machines are required for filling, and to improve filling efficiency, four-head filling machines are generally used.

[0003] Most filling machines only have a single stirring device at the bottom of the hopper, which has a limited stirring range and cannot fully mix the particles in the sauce with the viscous matrix. This results in a large difference in material density in different areas of the hopper. When the four filling heads simultaneously extract material, some filling heads may extract material with too high a particle content and some with too low a particle content, affecting the consistency of product quality. Utility Model Content

[0004] The purpose of this utility model is to provide a four-head sauce filling machine to solve the problems mentioned in the background art, such as most filling machines only having a single stirring device at the bottom of the hopper, resulting in a limited stirring range, uneven material mixing leading to large density differences, uneven particle content of the extracted material during four-head filling, and affecting product quality.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a four-head sauce filling machine, including a processing table, a belt conveyor fixedly mounted on the top of the processing table, a material box mounted above the processing table, a filling mechanism for quantitative filling mounted on the surface of the material box, four evenly spaced filling heads fixedly mounted below the filling mechanism, a rotating rod rotatably mounted at the bottom inside the material box, a spiral blade fixedly mounted on the surface of the rotating rod, cylinders rotatably mounted on both sides of the inner wall of the material box, a support rod rotatably mounted between two cylinders, a first stirring blade fixedly mounted on the surface of the support rod, two fixed frames symmetrically fixed between the two cylinders, a second stirring blade fixedly mounted on the inner wall of the fixed frames, and a rotating assembly rotating with the cylinders mounted on one side of the material box.

[0006] As a preferred embodiment of this utility model, two support columns are fixedly provided on one side of the top of the processing table, the top of the support columns are fixedly connected to the bottom of the material box, and four evenly spaced feet are fixedly provided at the bottom of the processing table.

[0007] As a preferred embodiment of this utility model, the top of the material box is hinged to a lid by two hinges, the surface of the lid is engaged with the surface of the material box by two fasteners, a sealing strip is fixedly provided at the connection between the lid and the material box, and a handle is fixedly provided at the center of the top of the lid.

[0008] As a preferred embodiment of this utility model, a discharge pipe is fixedly provided on one side of the bottom of the material box, and a discharge valve is fixedly provided in the middle of the discharge pipe.

[0009] As a preferred embodiment of this utility model, a first mechanical seal is fixedly provided at the connection between the support rod and the cylinder, and a second mechanical seal is fixedly provided at the connection between the cylinder and the material box on the right side.

[0010] As a preferred embodiment of this utility model, one end of the support rod passes through the material box and extends to the outside of the material box. A fixing plate is fixedly provided at the bottom of one side of the material box, and a motor is fixedly provided on one side of the fixing plate. The output shaft of the motor is fixedly connected to one end of the support rod.

[0011] As a preferred technical solution of this utility model, the rotating component includes a drive motor, which is fixedly installed on the top of one side of the material box. The output shaft of the drive motor is fixedly provided with a pulley one. One end of the cylinder on the right side passes through the material box and extends to the outside of the material box. Two pulleys two are fixedly provided on the surface of the cylinder. The pulley two on the right side is connected to the pulley one by a first transmission belt.

[0012] As a preferred technical solution of this utility model, one end of the rotating rod passes through the material box and is fixedly provided with a third pulley. A third mechanical seal is fixedly provided at the connection between the rotating rod and the material box. The second pulley and the third pulley on the left side are connected by a second transmission belt.

[0013] Compared with related technologies, the four-head sauce filling machine provided by this utility model has the following beneficial effects: 1. By using a rotating rod installed inside the material bin, and the spiral blades on the surface of the rotating rod can turn the sauce, preventing the sauce from accumulating and settling at the bottom of the material bin; at the same time, the first stirring blade of the support rod and the second stirring blade of the fixed frame rotate together to perform double stirring of the sauce in opposite directions, ensuring the uniformity of the sauce texture, improving the consistency of the product after filling, effectively breaking up sauce agglomerates and achieving uniform mixing of materials throughout the bin, so that the density difference of materials in different areas of the bin is small, which facilitates subsequent filling.

[0014] 2. The rotating component can drive the right cylinder to rotate, and can also drive the fixed frame and multiple second stirring blades on the surface to rotate simultaneously. It can also drive the rotating rod to rotate, which in turn drives the spiral blades to turn the sauce. This not only achieves mixing but also turning the sauce, reducing equipment costs and energy consumption. Attached Figure Description

[0015] Figure 1 This is one of the structural schematic diagrams of this utility model; Figure 2 This is an exploded view of the processing table of this utility model; Figure 3 This is a schematic diagram of the material box of this utility model; Figure 4 This is a cross-sectional structural diagram of the material box of this utility model; Figure 5 This is a schematic diagram of the structure of the spiral blade of this utility model; Figure 6 This is the second structural schematic diagram of the present invention.

[0016] In the diagram: 1. Processing table; 2. Belt conveyor; 3. Material bin; 4. Filling mechanism; 5. Filling head; 6. Rotating rod; 7. Spiral blade; 8. Cylinder; 9. Support rod; 10. First stirring blade; 11. Fixing frame; 12. Second stirring blade; 13. Rotating assembly; 1301. Drive motor; 1302. Belt pulley one; 1303. Belt pulley two; 1304. First transmission belt; 1305. Belt pulley three; 1306. Second transmission belt; 14. Fixing plate; 15. Electric motor; 16. Discharge pipe; 17. Support column; 18. Box cover; 19. Buckle; 20. Handle. Detailed Implementation

[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0018] Please see Figure 1-6This utility model provides a four-head sauce filling machine, including a processing table 1, a belt conveyor 2 fixedly mounted on the top of the processing table 1, a material box 3 above the processing table 1, a filling mechanism 4 for quantitative filling on the surface of the material box 3, and four evenly spaced filling heads 5 fixedly mounted below the filling mechanism 4. The four evenly spaced filling heads 5, in conjunction with the quantitative filling mechanism 4, can simultaneously fill four sets of containers, greatly improving the sauce filling efficiency and suitable for batch production scenarios. A rotating rod 6 is rotatably mounted at the bottom inside the material box 3, and a spiral blade 7 is fixedly mounted on the surface of the rotating rod 6. Cylinders 8 are rotatably mounted on both sides of the inner wall of the material box 3, and a support rod 9 is rotatably mounted between two cylinders 8. A first stirring blade 10 is fixedly mounted on the surface of the support rod 9. Two fixing frames 11 are symmetrically fixed between the two cylinders 8. A second stirring blade 12 is fixedly provided. The sauce is turned over by the rotating rod 6 set in the material box 3 and the spiral blades 7 on the surface of the rotating rod 6, which prevents the sauce from accumulating and settling at the bottom of the material box 3. At the same time, the first stirring blade 10 of the support rod 9 and the second stirring blade 12 of the fixed frame 11 rotate together to doubly stir the sauce in opposite directions, ensuring that the sauce has a uniform texture and improving the consistency of the product after filling. A rotating component 13 is provided on one side of the material box 3 and rotates with the cylinder 8. The rotating component 13 can drive the right cylinder 8 to rotate, and can also drive the fixed frame 11 and the multiple second stirring blades 12 on its surface to rotate simultaneously. It can also drive the rotating rod 6 to rotate, thereby driving the spiral blades 7 to turn the sauce over. This not only achieves stirring but also turns the sauce over, reducing equipment costs and energy consumption.

[0019] The rotating assembly 13 includes a drive motor 1301, which is fixedly mounted on the top of one side of the material box 3. A pulley 1302 is fixedly mounted on the output shaft of the drive motor 1301. One end of a cylinder 8 on the right side passes through the material box 3 and extends to the outside of the material box 3. Two pulleys 1303 are fixedly mounted on the surface of the cylinder 8. The pulley 1303 on the right side is connected to the pulley 1302 via a first transmission belt 1304. One end of a rotating rod 6 passes through the material box 3 and is fixedly mounted on a pulley 1305. A third mechanical seal is fixedly mounted at the connection between the rotating rod 6 and the material box 3. The pulleys 1303 and 1305 on the left side are connected... The two parts are connected by a second transmission belt 1306. The rotating assembly 13 enables the drive motor 1301 to drive the pulley 1303 of the right cylinder 8 to rotate via pulley 1302 and the first transmission belt 1304. This drives the fixed frame 11 and the multiple second stirring blades 12 on its surface to rotate simultaneously. At the same time, the pulley 1303 on the left drives the pulley 1305 of the rotating rod 6 to rotate via the second transmission belt 1306. This drives the spiral blades 7 to turn the sauce, reducing equipment cost and energy consumption. The third mechanical seal at the connection between the rotating rod 6 and the material box 3 prevents the sauce in the material box 3 from leaking through the penetration of the rotating rod 6.

[0020] One end of the support rod 9 passes through the material box 3 and extends to the outside of the material box 3. A fixing plate 14 is fixedly installed at the bottom of one side of the material box 3. A motor 15 is fixedly installed on one side of the fixing plate 14. The output shaft of the motor 15 is fixedly connected to one end of the support rod 9. The motor 15 is fixed to the bottom of one side of the material box 3 through the fixing plate 14. The fixing plate 14 can provide stable support for the motor 15, prevent the motor 15 from shifting due to vibration during operation, and ensure the stability of equipment operation. The output shaft of the motor 15 is directly fixedly connected to one end of the support rod 9, which can independently drive the support rod 9 and the first stirring blade 10 to rotate, which is convenient to cooperate with the second stirring blade 12 to form stirring with different directions of rotation and improve the stirring effect.

[0021] A first mechanical seal is fixedly installed at the connection between the support rod 9 and the cylinder 8, and a second mechanical seal is fixedly installed at the connection between the cylinder 8 on the right side and the material box 3. The first mechanical seal at the connection between the support rod 9 and the cylinder 8 can prevent the sauce in the material box 3 from seeping into the cylinder 8 through the gap between the two, avoiding sauce contamination of the transmission components, and reducing wear on the support rod 9 and the cylinder 8, thus extending their service life. The second mechanical seal at the connection between the cylinder 8 on the right side can block the sauce in the material box 3 from leaking through the penetration of the cylinder 8, ensuring the sealing of the material box 3.

[0022] The top of the material bin 3 is hinged to a lid 18 via two hinges. The surface of the lid 18 is engaged with the surface of the material bin 3 via two latches 19. A sealing strip is fixed at the connection between the lid 18 and the material bin 3. A handle 20 is fixed at the center of the top of the lid 18. The sealing strip at the connection between the lid 18 and the material bin 3 enhances the sealing performance of the material bin 3, preventing external dust and impurities from entering the material bin 3 and contaminating the sauce. It also reduces the evaporation of moisture from the sauce, ensuring stable sauce quality. The lid 18 is hinged to the material bin 3 via two hinges, and with the handle 20 at the top, it is easy for operators to open and close the lid 18 and add sauce to the material bin 3. The two latches 19 can also securely engage the lid 18 and the material bin 3, preventing the lid 18 from loosening or shifting during equipment operation.

[0023] Two support columns 17 are fixedly installed on one side of the top of the processing table 1. The top of the support column 17 is fixedly connected to the bottom of the material box 3. Four evenly spaced feet are fixedly installed at the bottom of the processing table 1. The two support columns 17 fix the material box 3 to one side of the top of the processing table 1, which can ensure the stability of the material box 3. The four evenly spaced feet at the bottom of the processing table 1 can enhance the stability of the processing table 1.

[0024] A discharge pipe 16 is fixedly installed on one side of the bottom of the material box 3, and a discharge valve is fixedly installed in the middle of the discharge pipe 16. The discharge pipe 16 on one side of the bottom of the material box 3, together with the discharge valve in the middle, makes it easy to empty the residual sauce in the material box 3 after the equipment is stopped or when the type of sauce is changed, so as to avoid the mixing and contamination of different sauces, and at the same time, it is convenient to clean and maintain the inside of the material box 3.

[0025] When using the equipment, first place it on a flat production workshop floor. Adjust the four evenly spaced feet at the bottom of the processing table 1 to keep it level and stable, preventing filling deviations or component vibrations caused by equipment tilting during subsequent operation. Then, hold the handle 20 at the top of the lid 18, unfasten the two buckles 19, and open the lid 18 by flipping the hinge. Slowly pour the sauce to be filled into the material tank 3. After adding the sauce, close the lid 18 and fasten the two buckles 19 to securely lock the lid 18 and the material tank 3 together. At this time, the sealing strip will fit tightly against the top edge of the material tank 3, preventing external dust and impurities from entering, while reducing the evaporation of sauce moisture and ensuring stable sauce quality. First, start the motor 15 on the fixed plate 14. The output shaft of the motor 15 directly drives the support rod 9 to rotate, which in turn causes the first stirring blade 10 on the surface of the support rod 9 to start rotating. Then, start the drive motor 1301 on the top of one side of the material box 3. The output shaft of the drive motor 1301 drives the pulley 1302 to rotate. Through the first transmission belt 1304, the pulley 1303 on the right side of the cylinder 8 rotates, which in turn causes the right cylinder 8, the two fixed frames 11, and the second stirring blade 12 on the inner wall of the fixed frame 11 to rotate synchronously. At the same time, the pulley 1303 on the left side of the cylinder 8 drives the pulley 1305 on the rotating rod 6 to rotate through the second transmission belt 1306. The spiral blade 7 on the surface of the rotating rod 6 rotates accordingly. At this time, the first stirring blade 10 and the second stirring blade 12 rotate in opposite directions to achieve double stirring of the sauce. The spiral blade 7 turns the sauce at the bottom of the material box 3 to prevent the sauce from accumulating and settling, and to ensure that the sauce has a uniform texture. After the mixing process has run for one to two minutes, start the belt conveyor 2 on top of the processing table 1 and adjust its running speed to match the quantitative filling rhythm of the filling mechanism 4. Set the single filling volume through the filling mechanism 4 (the filling mechanism 4 is a piston-type quantitative filling mechanism). The filling mechanism 4 controls the four filling heads 5 to open synchronously. When the belt conveyor 2 transports the container to directly below the filling head 5, the filling head 5 automatically completes the quantitative filling. Then, the belt conveyor 2 transports the filled container to the next process, realizing "simultaneous filling of four sets of containers", which greatly improves the filling efficiency. When a batch of filling is completed or the type of sauce needs to be changed, first turn off the motor 15 and drive motor 1301 to stop the stirring system; then turn off the filling mechanism 4 and belt conveyor 2 to stop filling and conveying; then unfasten the buckle 19, open the box cover 18, and use cleaning tools to clean the inside of the material box 3, the spiral blade 7, the first stirring blade 10, and the second stirring blade 12 to prevent residual sauce from deteriorating and contaminating the next batch of sauce. Open the discharge valve of the discharge pipe 16 to drain the residual sauce in the material box 3 through the discharge pipe 16 and clean it with water; at the same time, clean the discharge port of the filling head 5 to prevent the sauce from drying and clogging.

[0026] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A four-head sauce filling machine, comprising a processing table (1), characterized in that, A belt conveyor (2) is fixedly installed on the top of the processing table (1). A material box (3) is installed above the processing table (1). A filling mechanism (4) for quantitative filling is installed on the surface of the material box (3). Four filling heads (5) with uniform spacing are fixedly installed below the filling mechanism (4). A rotating rod (6) is rotatably installed at the bottom inside the material box (3). A spiral blade (7) is fixedly installed on the surface of the rotating rod (6). Cylinders (8) are rotatably installed on both sides of the inner wall of the material box (3). A support rod (9) is rotatably installed between the two cylinders (8). A first stirring blade (10) is fixedly installed on the surface of the support rod (9). Two fixed frames (11) are symmetrically fixed between the two cylinders (8). A second stirring blade (12) is fixedly installed on the inner wall of the fixed frame (11). A rotating assembly (13) that rotates with the cylinder (8) is provided on one side of the material box (3).

2. The four-head sauce filling machine according to claim 1, characterized in that: Two support columns (17) are fixedly provided on one side of the top of the processing table (1). The top of the support column (17) is fixedly connected to the bottom of the material box (3). Four evenly spaced feet are fixedly provided at the bottom of the processing table (1).

3. The four-head sauce filling machine according to claim 1, characterized in that: The top of the material box (3) is hinged to a lid (18) by two hinges. The surface of the lid (18) is engaged with the surface of the material box (3) by two buckles (19). A sealing strip is fixed at the connection between the lid (18) and the material box (3). A handle (20) is fixed at the middle of the top of the lid (18).

4. The four-head sauce filling machine according to claim 1, characterized in that: A discharge pipe (16) is fixedly provided on one side of the bottom of the material box (3), and a discharge valve is fixedly provided in the middle of the discharge pipe (16).

5. The four-head sauce filling machine according to claim 1, characterized in that: A first mechanical seal is fixedly provided at the connection between the support rod (9) and the cylinder (8), and a second mechanical seal is fixedly provided at the connection between the cylinder (8) on the right side and the material box (3).

6. The four-head sauce filling machine according to claim 1, characterized in that: One end of the support rod (9) passes through the material box (3) and extends to the outside of the material box (3). A fixing plate (14) is fixedly provided at the bottom of one side of the material box (3). A motor (15) is fixedly provided on one side of the fixing plate (14). The output shaft of the motor (15) is fixedly connected to one end of the support rod (9).

7. The four-head sauce filling machine according to claim 1, characterized in that: The rotating assembly (13) includes a drive motor (1301), which is fixedly installed on the top of one side of the material box (3). The output shaft of the drive motor (1301) is fixedly provided with a pulley (1302). One end of the cylinder (8) on the right side passes through the material box (3) and extends to the outside of the material box (3). Two pulleys (1303) are fixedly provided on the surface of the cylinder (8). The pulleys (1303) on the right side and the pulleys (1302) are connected by a first transmission belt (1304).

8. The four-head sauce filling machine according to claim 7, characterized in that: One end of the rotating rod (6) passes through the material box (3) and is fixedly provided with a pulley three (1305). A third mechanical seal is fixedly provided at the connection between the rotating rod (6) and the material box (3). The pulley two (1303) and pulley three (1305) on the left side are connected by a second transmission belt (1306).

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