A continuous carbonization and activation mechanism for activated coke production

Abstract

The utility model discloses a kind of for active coke preparation's continuous carbonization activation mechanism, including fixed base, combustion bin and continuous processing mechanism, the one side of the top of the continuous processing mechanism is fixed with inlet pipe, the other side of the top of the continuous processing mechanism is provided with the air extraction processing mechanism for gas extraction recycling, the other side of the bottom of the continuous processing mechanism is provided with the uniform unloading mechanism of the uniform unloading of convenient material, the utility model is provided with the continuous processing mechanism can rotate along the inside of combustion bin, and rotating continuous processing mechanism can drive the material to be handled to move forward and convey, subsequently set air extraction processing mechanism can recycle and reuse the gas heat of one end of continuous processing mechanism, and air extraction processing mechanism can avoid the gas leakage of entire device due to concussion, subsequently set uniform unloading mechanism can guarantee that the material is evenly dropped after processing is completed, prevent material excessive accumulation.

Description

Technical Field

[0001] This utility model relates to the field of carbonization equipment technology, specifically a continuous carbonization activation mechanism for the preparation of activated coke. Background Technology

[0002] Activated coke is a carbonaceous adsorbent material with a high specific surface area and abundant pore structure, widely used in flue gas desulfurization and denitrification, water treatment, and VOCs adsorption. Its preparation typically involves two key steps: carbonization and activation. To achieve large-scale industrial production, continuous carbonization and activation mechanisms are often employed to improve efficiency, reduce energy consumption, and ensure stable product quality.

[0003] In the continuous carbonization and activation process of activated coke, the raw materials need to be put into the processing mechanism. During continuous processing, the materials fall and are collected in batches. However, such batch falling may lead to excessive accumulation of materials during collection, resulting in material spillage. Moreover, it is not conducive to the rapid heat dissipation of the materials after carbonization and activation. Therefore, we propose a continuous carbonization and activation mechanism for activated coke preparation. Utility Model Content

[0004] The purpose of this invention is to provide a continuous carbonization and activation mechanism for the preparation of activated coke, so as to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a continuous carbonization and activation mechanism for the preparation of activated coke, comprising a fixed base, a combustion chamber fixedly installed on the top of the fixed base, a continuous processing mechanism for continuous carbonization being rotatably connected inside the combustion chamber, a feed pipe fixedly connected to one side of the top of the continuous processing mechanism, a gas extraction and recovery processing mechanism for gas extraction and recovery being provided on the other side of the top of the continuous processing mechanism, and a uniform feeding mechanism for facilitating uniform material feeding being provided on the other side of the bottom of the continuous processing mechanism.

[0006] Furthermore, the continuous processing mechanism includes a rotating drum, a gear ring, a first drive motor, a drive gear disk, and a feeding bin. The rotating drum is rotatably connected inside the combustion chamber, and two sets of gear rings are fixedly connected to the outside of the rotating drum. The first drive motor is fixedly installed on the top of the fixed base, and the output end of the first drive motor is fixedly connected to a drive gear disk that meshes with the gear ring. The feeding bin is fixedly connected to one end of the rotating drum.

[0007] Furthermore, the air extraction mechanism includes a fixed pipe, a connecting pipe, a buffer pipe, and an extraction pipe. The fixed pipe is installed through the top of the discharge hopper, and the connecting pipe is fixedly connected to the top of the fixed pipe. The top of the connecting pipe and the bottom of the extraction pipe are connected by a buffer pipe.

[0008] Furthermore, the uniform feeding mechanism includes a feeding pipe, a distributing bin, a second drive motor, and a rotating frame. The bottom of the feeding bin is fixedly connected to the feeding pipe, and the distributing bin is fixedly installed on the feeding pipe. The second drive motor is fixedly installed on one side of the distributing bin, and the output end of the second drive motor is fixedly connected to the rotating frame that fits against the inner wall of the distributing bin. The top and bottom of the rotating frame are provided with bearing bins.

[0009] Furthermore, a sealing gasket made of rubber material is fixedly connected to the outside of the rotating frame.

[0010] Furthermore, the combustion chamber is wrapped with insulating cotton.

[0011] Compared with the prior art, the present invention has the following advantages: The material to be processed is fed into the continuous processing mechanism through the feed pipe. The continuous processing mechanism can rotate along the inside of the combustion chamber. The rotating continuous processing mechanism can drive the processed material to move forward and be conveyed. The exhaust processing mechanism can recover and reuse the heat of the gas at one end of the continuous processing mechanism. The exhaust processing mechanism can also prevent the entire device from leaking gas due to vibration. The uniform feeding mechanism can ensure that the processed material falls evenly and prevent the material from accumulating excessively. Attached Figure Description

[0012] Figure 1 This is a first perspective structural diagram of the present invention;

[0013] Figure 2 This is a second perspective view of the structure of this utility model;

[0014] Figure 3 This is a three-dimensional structural schematic diagram of the air extraction and treatment mechanism of this utility model;

[0015] Figure 4 This is a three-dimensional structural diagram of the rotating frame of this utility model.

[0016] In the diagram: 1. Fixed base, 2. Combustion chamber, 3. Continuous processing mechanism, 4. Feed pipe, 5. Air extraction mechanism, 6. Uniform feeding mechanism, 7. Rotating drum, 8. Gear ring, 9. First drive motor, 10. Drive gear disk, 11. Feeding bin, 12. Fixed pipe, 13. Connecting pipe, 14. Buffer pipe, 15. Extraction pipe, 16. Feeding pipe, 17. Distribution bin, 18. Second drive motor, 19. Rotating frame, 20. Bearing bin. Detailed Implementation

[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0018] Please see Figures 1-4 This utility model provides a technical solution: a continuous carbonization and activation mechanism for the preparation of activated coke, including a fixed base 1, a combustion chamber 2 fixedly installed on the top of the fixed base 1, a continuous processing mechanism 3 for continuous carbonization connected rotatably inside the combustion chamber 2, a feed pipe 4 fixedly connected to one side of the top of the continuous processing mechanism 3, a gas extraction and recovery processing mechanism 5 for gas extraction and recovery processing provided on the other side of the top of the continuous processing mechanism 3, and a uniform feeding mechanism 6 for facilitating uniform material feeding on the other side of the bottom of the continuous processing mechanism 3.

[0019] The material to be processed is fed into the continuous processing mechanism 3 through the feed pipe 4. The continuous processing mechanism 3 can rotate along the inside of the combustion chamber 2. The rotating continuous processing mechanism 3 can drive the processed material to move forward and be conveyed. The exhaust processing mechanism 5 can recover and reuse the heat of the gas at one end of the continuous processing mechanism 3. The exhaust processing mechanism 5 can also prevent the entire device from leaking gas due to vibration. The uniform feeding mechanism 6 can ensure that the processed material falls evenly and prevent the material from accumulating excessively.

[0020] Please see Figures 1-2 The continuous processing mechanism 3 includes a rotating drum 7, a gear ring 8, a first drive motor 9, a drive gear disk 10, and a feeding bin 11. The rotating drum 7 is rotatably connected inside the combustion chamber 2. Two sets of gear rings 8 are fixedly connected to the outside of the rotating drum 7. The first drive motor 9 is fixedly installed on the top of the fixed base 1. The output end of the first drive motor 9 is fixedly connected to the drive gear disk 10, which meshes with the gear ring 8. The feeding bin 11 is fixedly connected to one end of the rotating drum 7.

[0021] The material to be processed is placed inside the rotating drum 7. Then, the first drive motor 9 drives the drive gear disk 10 to rotate. The rotating drive gear disk 10 can drive the gear ring 8 and the rotating drum 7 to rotate. In this way, the material can be carbonized and activated by the combustion chamber 2. After the material is processed, it can be discharged to the feeding hopper 11.

[0022] Please see Figures 1-4The air extraction mechanism 5 includes a fixed pipe 12, a connecting pipe 13, a buffer pipe 14, and an extraction pipe 15. The fixed pipe 12 is provided through the top of the feeding hopper 11. The connecting pipe 13 is fixedly connected to the top of the fixed pipe 12. The top of the connecting pipe 13 and the bottom of the extraction pipe 15 are connected by the buffer pipe 14.

[0023] The extraction pipe 15 is connected to the external recycling and processing mechanism and provides suction to the extraction pipe 15. Then, the heat and dust inside the discharge hopper 11 are extracted and discharged through the fixed pipe 12 and the connecting pipe 13. The connecting pipe 13 and the extraction pipe 15 are connected by a buffer pipe 14. This arrangement can prevent the entire device from vibrating and causing the gas to fail to be discharged normally.

[0024] Please see Figures 1-4 The uniform feeding mechanism 6 includes a feeding pipe 16, a distributing bin 17, a second drive motor 18, and a rotating frame 19. The bottom of the feeding bin 11 is fixedly connected to the feeding pipe 16. The distributing bin 17 is fixedly installed on the feeding pipe 16. The second drive motor 18 is fixedly installed on one side of the distributing bin 17. The output end of the second drive motor 18 is fixedly connected to the rotating frame 19, which is in contact with the inner wall of the distributing bin 17. The top and bottom of the rotating frame 19 are provided with bearing bins 20.

[0025] The processed material is conveyed into the inside of the feeding pipe 16 and stored above the distribution bin 17. Then, the second drive motor 18 drives the rotating frame 19 to rotate. At this time, the processed material will fill the inside of the bearing bin 20. Then, with the continuous circulation of the second drive motor 18, the material inside the bearing bin 20 can fall evenly, preventing the material from accumulating excessively.

[0026] Please see Figures 1-4 The rotating frame 19 is externally fixed with a sealing gasket made of rubber material. The sealing gasket can prevent material from falling through the gap between the rotating frame 19 and the distribution bin 17.

[0027] Please see Figures 1-4 The combustion chamber 2 is wrapped with insulation cotton, which can prevent heat loss from the combustion chamber 2.

[0028] In operation, the material to be processed is first fed into the continuous processing mechanism 3 through the feed pipe 4. The continuous processing mechanism 3 then rotates along the interior of the combustion chamber 2, driving the material to move forward. The exhaust processing mechanism 5 recovers and reuses the heat from the gas at one end of the continuous processing mechanism 3, preventing gas leakage due to vibration. The uniform feeding mechanism 6 ensures the processed material falls evenly, preventing excessive accumulation. The material is then placed into the rotating drum 7. The first drive motor 9 drives the drive gear disk 10 to rotate, which in turn drives the gear ring 8 and the rotating drum 7 to rotate. This allows the combustion chamber 2 to process the material. After carbonization and activation treatment, the processed material can be discharged to the feeding hopper 11. The extraction pipe 15 is connected to the external recycling and processing mechanism and provides suction for the extraction pipe 15. Then, the heat and dust inside the feeding hopper 11 are extracted and discharged through the fixed pipe 12 and the connecting pipe 13. The connecting pipe 13 and the extraction pipe 15 are connected by the buffer pipe 14. This setting can prevent the vibration of the whole device from causing the gas to not be discharged normally. The processed material is transported to the inside of the feeding pipe 16 and stored above the distribution hopper 17. Then, the second drive motor 18 drives the rotating frame 19 to rotate. At this time, the processed material will fill the inside of the bearing hopper 20. Then, with the continuous circulation of the second drive motor 18, the dust inside the bearing hopper 20 can fall evenly, preventing the material from accumulating excessively.

[0029] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A continuous carbonization and activation mechanism for the preparation of activated coke, comprising a fixed base (1), wherein a combustion chamber (2) is fixedly mounted on the top of the fixed base (1), characterized in that: The combustion chamber (2) is rotatably connected to a continuous processing mechanism (3) for continuous carbonization. A feed pipe (4) is fixedly connected to one side of the top of the continuous processing mechanism (3). A gas extraction and recovery processing mechanism (5) for gas extraction and recovery is provided on the other side of the top of the continuous processing mechanism (3). A uniform feeding mechanism (6) for facilitating uniform material feeding is provided on the other side of the bottom of the continuous processing mechanism (3).

2. The continuous carbonization and activation mechanism for activated coke preparation according to claim 1, characterized in that: The continuous processing mechanism (3) includes a rotating drum (7), a gear ring (8), a first drive motor (9), a drive gear disk (10), and a feeding bin (11). The rotating drum (7) is rotatably connected inside the combustion chamber (2). Two sets of gear rings (8) are fixedly connected to the outside of the rotating drum (7). The first drive motor (9) is fixedly installed on the top of the fixed base (1). The output end of the first drive motor (9) is fixedly connected to the drive gear disk (10) that meshes with the gear ring (8). The feeding bin (11) is fixedly connected to one end of the rotating drum (7).

3. The continuous carbonization and activation mechanism for activated coke preparation according to claim 2, characterized in that: The air extraction mechanism (5) includes a fixed pipe (12), a connecting pipe (13), a buffer pipe (14) and an extraction pipe (15). The top of the discharge hopper (11) is provided with a fixed pipe (12), and the top of the fixed pipe (12) is fixedly connected to the connecting pipe (13). The top of the connecting pipe (13) and the bottom of the extraction pipe (15) are connected by the buffer pipe (14).

4. The continuous carbonization and activation mechanism for activated coke preparation according to claim 3, characterized in that: The uniform feeding mechanism (6) includes a feeding pipe (16), a distributing bin (17), a second drive motor (18), and a rotating frame (19). The bottom of the feeding bin (11) is fixedly connected to the feeding pipe (16). The distributing bin (17) is fixedly installed on the feeding pipe (16). The second drive motor (18) is fixedly installed on one side of the distributing bin (17). The output end of the second drive motor (18) is fixedly connected to the rotating frame (19) which is in contact with the inner wall of the distributing bin (17). The top and bottom of the rotating frame (19) are provided with bearing bins (20).

5. A continuous carbonization and activation mechanism for activated coke preparation according to claim 4, characterized in that: The rotating frame (19) is externally fixed with a sealing gasket made of rubber material.

6. A continuous carbonization and activation mechanism for activated coke preparation according to claim 4, characterized in that: The combustion chamber (2) is wrapped with insulating cotton.

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