A new integrated flocculation and sedimentation device
Patent Information
- Application Number
- CN202522480659.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-24
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-11-24
AI Technical Summary
目前常用的高盐废水处理设备占地面积大,母液与药剂的混合效果较差,容易出现母液与药剂混合不均匀影响后续处理效果的情况,同时,混合液在搅拌混凝过程中,混合液形成的“环形涡流”,水流仅在水平方向转动,上下层水体交换少,易出现 “上层药剂过量、下层药剂不足”,进而会出现局部药剂浓度过低导致絮体形成不充分的情况
通过加药机构将药剂经由药剂进料管以及多个加药管送入混药筒内的多个位置,配合混药装置能够对母液以及药剂进行多区域多次混合的方式,进而使得母液与药剂的混合更加充分均匀,有利于提高后续母液的絮凝沉降效果;
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Figure CN224900981U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of high-salt wastewater treatment technology, specifically to a novel integrated flocculation and sedimentation device. Background Technology
[0002] High-salinity wastewater treatment has always been a challenge in environmental protection. As environmental protection requirements become increasingly stringent, the requirements for the treatment of high-salinity wastewater are also becoming more stringent, especially the treatment of the mother liquor of high-salinity wastewater. Flocculation and sedimentation are usually used to remove suspended solids, colloids and some organic matter from the wastewater to assist in the subsequent desalination of the wastewater. Currently used high-salinity wastewater treatment equipment occupies a large area, and the mixing effect of mother liquor and reagents is poor. Uneven mixing of mother liquor and reagents can easily affect the subsequent treatment effect. At the same time, during the mixing and coagulation process, the "annular vortex" formed by the mixed liquor means that the water flow only rotates in the horizontal direction, resulting in little exchange between the upper and lower water layers. This can easily lead to "excessive reagent in the upper layer and insufficient reagent in the lower layer", which in turn can result in localized low reagent concentrations and insufficient floc formation.
[0003] In summary, there is a need for a device that can uniformly mix chemicals and thoroughly mix high-salt wastewater for flocculation and sedimentation. Utility Model Content
[0004] To address the shortcomings of existing technologies, this invention provides a novel integrated flocculation and sedimentation device that solves the problems mentioned in the background section.
[0005] To achieve the above objectives, this utility model provides the following technical solution: A novel integrated flocculation and sedimentation device includes a treatment box. The treatment box is equipped with a first partition plate, a second partition plate, and a third partition plate. The first partition plate, the second partition plate, and the third partition plate divide the interior of the treatment box into a mixing zone, a sedimentation zone, and a discharge zone. The mixing zone is equipped with a mixing device, and the mixing device is equipped with a mixing mechanism in the middle. The treatment box is equipped with a dosing mechanism at the end. The sedimentation zone is equipped with a sedimentation mechanism and a stirring mechanism in the middle. The mixing device includes a mixing cylinder, a dividing annular plate, and mixing baffles. The mixing cylinder is located inside the mixing zone. The dividing annular plate is located inside the mixing cylinder. The dividing annular plate has a conical structure and is spaced out in multiple positions. The mixing baffles are located inside the mixing cylinder and are arranged in a ring. The mixing mechanism includes a motor, a rotating rod, and mixing rods. The motor is located at the top of the processing box. The output end of the motor has a rotating rod, and multiple sets of mixing rods are located outside the rotating rod.
[0006] Furthermore, the dosing mechanism includes a mother liquor inlet pipe, a reagent inlet pipe, and a dosing pipe. The mother liquor inlet pipe is located on the top side of the treatment tank, the reagent inlet pipe is located on the outside of the treatment tank, and multiple dosing pipes are provided on the side of the reagent inlet pipe. The dosing pipes penetrate into the inside of the mixing cylinder, and a dosing valve is provided in the middle of the dosing pipe.
[0007] Furthermore, the stirring mechanism includes a second motor, a second rotating rod, a stirring impeller, and a guide plate. The second motor is located at the top of the processing tank, the output end of the second motor is provided with a second rotating rod, the bottom end of the second rotating rod is provided with a stirring impeller, and the guide plate is located on the second side of the partition plate, the third side of the partition plate, and the inside of the processing tank. The guide plates are arranged in a ring at intervals.
[0008] Furthermore, the settling mechanism includes baffles and settling plates. The baffles are fixedly installed inside the processing tank, and multiple sets of baffles are distributed. The settling plates are located at the top of the settling area, and multiple settling plates are inclined.
[0009] Furthermore, the discharge mechanism includes discharge pipe one, conical box, discharge pipe two, discharge pipe three, discharge bottom pipe and discharge pump. Discharge pipe one is located at the bottom of the mixing zone, conical box is located at the bottom of the settling zone, discharge pipe two is located at the bottom of the conical box, discharge pipe three is located at the bottom of the discharge zone, discharge bottom pipe is located below the processing box, discharge bottom pipe is connected to discharge pipe one, discharge pipe two and discharge pipe three, and discharge pump is located at the end of discharge bottom pipe.
[0010] Furthermore, an overflow plate is provided at the top of the discharge area, and a discharge pipe is provided at the end of the overflow plate.
[0011] This invention provides a novel integrated flocculation and sedimentation device. Compared with the prior art, it has the following advantages: The dosing mechanism delivers the agent to multiple locations within the mixing cylinder via the agent feed pipe and multiple dosing pipes. Combined with the mixing device, the mother liquor and the agent can be mixed in multiple areas and multiple times, resulting in a more thorough and uniform mixing of the mother liquor and the agent, which is beneficial for improving the subsequent flocculation and sedimentation effect of the mother liquor. The mixing liquid is slowly stirred by the stirring impeller in the stirring mechanism. Multiple sets of guide plates break the "rotating vortex" generated by the impeller stirring, forcing the water flow to tumble up and down, thereby making the mixing of the agent and mother liquor more uniform and the floc formation more complete. Attached Figure Description
[0012] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0013] Figure 1 This invention provides a schematic diagram of the structure of a novel integrated flocculation and sedimentation device. Figure 2 A side view of the overall cross-sectional structure of this utility model is shown; Figure 3 A schematic diagram of the mixing device of this utility model is shown; Figure 4 A schematic diagram of the stirring mechanism of this utility model is shown; The diagram shows: 1. Processing tank; 11. Partition plate one; 12. Partition plate two; 13. Partition plate three; 2. Mixing device; 21. Mixing cylinder; 22. Partition ring plate; 23. Mixing baffle; 3. Mixing mechanism; 31. Motor one; 32. Rotating rod one; 33. Mixing rod; 4. Dosing mechanism; 41. Mother liquor inlet pipe; 42. Drug inlet pipe; 43. Dosing pipe; 44. Dosing valve; 5. Settling mechanism; 51. Baffle plate; 52. Settling plate; 6. Stirring mechanism; 61. Motor two; 62. Rotating rod two; 63. Stirring impeller; 64. Guide plate; 7. Discharge mechanism; 71. Discharge pipe one; 72. Conical box; 73. Discharge pipe two; 74. Discharge pipe three; 75. Discharge bottom pipe; 76. Discharge pump; 8. Overflow plate; 81. Discharge pipe. Detailed Implementation
[0014] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions in the embodiments of this utility model are described clearly and completely. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.
[0015] Example 1: To solve the technical problems in the background art, a novel integrated flocculation and sedimentation device is provided as follows: Combination Figures 1-4As shown, this utility model provides a novel integrated flocculation and sedimentation device, including a treatment box 1. The treatment box 1 is internally equipped with a first partition plate 11, a second partition plate 12, and a third partition plate 13, which divide the interior of the treatment box 1 into a mixing zone, a sedimentation zone, and a discharge zone. A mixing device 2 is provided in the mixing zone, with a mixing mechanism 3 in the middle. A dosing mechanism 4 for replenishing the chemical solution and mother liquor is provided at the end of the treatment box 1. A sedimentation mechanism 5 for separating flocs and a stirring mechanism 6 for assisting flocculation are provided in the middle of the sedimentation zone. The mixing device 2 includes a mixing cylinder 21, a dividing annular plate 22, and a mixing baffle 23. The mixing cylinder 21 is located inside the mixing zone. The inner side is provided with a dividing ring plate 22, which has a conical structure. Multiple dividing ring plates 22 are spaced apart, and multiple dividing ring plates 22 can form multiple mixing zones. The inner side of the mixing cylinder 21 is provided with mixing baffles 23, which are arranged in a ring and spaced apart. The mixing mechanism 3 includes a motor 31, a rotating rod 32, and mixing rods 33. The motor 31 is located at the top of the processing box 1. The output end of the motor 31 is provided with a rotating rod 32. Multiple sets of mixing rods 33 are provided on the outside of the rotating rod 32. The number of multiple sets of mixing rods 33 is different. In different mixing zones, the agent and the mother liquor can be mixed to different degrees multiple times, which is beneficial to improving the mixing effect of the agent and the mother liquor. As an improvement to the above scheme, the dosing mechanism 4 includes a mother liquor inlet pipe 41, a reagent inlet pipe 42, and a dosing pipe 43. The mother liquor inlet pipe 41 is located on the top side of the treatment tank 1, and the reagent inlet pipe 42 is located on the outside of the treatment tank 1. Multiple dosing pipes 43 are provided on the side of the reagent inlet pipe 42. The dosing pipes 43 penetrate into the inside of the mixing cylinder 21. A dosing valve 44 is provided in the middle of the dosing pipe 43. The dosing valve 44 can control the delivery of the reagent in the dosing pipe 43 into the mixing cylinder 21. Multiple dosing pipes 43 can deliver the reagent into the mixing cylinder 21 from multiple positions. In this way, the mixing of the reagent and the mother liquor is more uniform, which is conducive to improving the flocculation effect of the subsequent mother liquor.
[0016] The implementation principle of this embodiment is as follows: When treating high-salt wastewater mother liquor, the mother liquor is first fed into the mixing cylinder 21 of the mixing device 2 through the mother liquor feed pipe 41 of the dosing mechanism 4. At this time, the agent is fed into multiple positions in the mixing cylinder 21 through the agent feed pipe 42 and multiple dosing pipes 43. The mixing device 2 mixes the mother liquor and the agent in multiple areas and multiple times, so that the mixing of the mother liquor and the agent is more thorough and uniform, which is conducive to improving the flocculation and sedimentation effect of the mother liquor in the later stage.
[0017] Example 2: Figures 1-2 As shown, based on the above embodiments, this embodiment further provides the following: To ensure that the device can effectively flocculate high-salt wastewater, this embodiment provides the following design: The stirring mechanism 6 includes a second motor 61, a second rotating rod 62, a stirring impeller 63, and a guide plate 64. The second motor 61 is located at the top of the treatment tank 1. The output end of the second motor 61 is equipped with the second rotating rod 62. The bottom end of the second rotating rod 62 is equipped with the stirring impeller 63. The guide plate 64 is located on the side of the second partition plate 12, the side of the third partition plate 13, and the inside of the treatment tank 1. The guide plates 64 are arranged in a ring at intervals. Through the ring structure of the guide plates 64, the "rotating vortex" generated by the stirring impeller 63 can be broken during the process of stirring the mixture to assist flocculation, forcing the water flow to turn up and down, thereby making the mixing of the agent and the mother liquor more uniform and the floc formation more complete. In this embodiment, the settling mechanism 5 includes a baffle plate 51 and a settling plate 52. The baffle plate 51 is fixedly installed inside the treatment tank 1, and multiple sets of baffle plates 51 are distributed. The settling plate 52 is installed at the top of the settling zone, and multiple settling plates 52 are inclined. Multiple baffle plates 51 can increase the flow path of the mixed liquid, assist the flocs to settle and form supernatant. Multiple settling plates 52 with inclined distribution can further increase the flow path of the supernatant and improve the flocs falling and settling effect in the supernatant. In this embodiment, the discharge mechanism 7 includes a discharge pipe 1 71, a conical box 72, a discharge pipe 2 73, a discharge pipe 3 74, a discharge bottom pipe 75, and a discharge pump 76. The discharge pipe 1 71 is located at the bottom of the mixing zone, the conical box 72 is located at the bottom of the settling zone, the bottom of the conical box 72 is provided with the discharge pipe 2 73, the bottom of the discharge zone is provided with the discharge pipe 3 74, the discharge bottom pipe 75 is located below the processing tank 1, and the discharge bottom pipe 75 communicates with the discharge pipe 1 71, the discharge pipe 2 73, and the discharge pipe 3 74. The end of the discharge bottom pipe 75 is provided with the discharge pump 76, which can provide power for the discharge of the mixture that has settled to the bottom of the device. In this embodiment, an overflow plate 8 is provided at the top of the discharge area, and a discharge pipe 81 is provided at the end of the overflow plate 8. The edge of the overflow plate 8 is inclined, and the inclined top edge of the overflow plate 8 is lower than the top of the partition plate 13. The overflow plate 8 can assist the supernatant after sedimentation to be discharged from the device through the discharge pipe 81.
[0018] The implementation principle of this embodiment is as follows: When the mother liquor and the agent are mixed and enter the sedimentation zone, the motor 61 in the stirring mechanism 6 drives the rotating rod 62 to rotate, so that the stirring impeller 63 slowly stirs the mixture. During this process, the multiple sets of guide plates 64 arranged in a ring can break the "rotating vortex" generated by the impeller stirring, forcing the water flow to turn up and down, thereby making the mixing of the agent and the mother liquor more uniform and the floc formation more complete. Then, the mixture after floc formation will be sedimented to form supernatant and floc liquid. The supernatant will enter the discharge zone through the baffle 51 and sedimentation plate 52 of the sedimentation mechanism 5, and finally be discharged from the device by the overflow plate 8 and the discharge pipe 81.
[0019] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
[0020] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.
Claims
1. A novel integrated flocculation and sedimentation device, characterized in that: The treatment box (1) is provided with a discharge mechanism (7) at the bottom. The treatment box (1) is provided with a first partition plate (11), a second partition plate (12) and a third partition plate (13) inside. The first partition plate (11), the second partition plate (12) and the third partition plate (13) divide the interior of the treatment box (1) into a mixing zone, a settling zone and a discharge zone. The mixing zone is provided with a mixing device (2). The mixing device (2) is provided with a mixing mechanism (3) in the middle. The treatment box (1) is provided with a dosing mechanism (4) at the end. The settling zone is provided with a settling mechanism (5) and a stirring mechanism (6) in the middle. The mixing device (2) includes a mixing cylinder (21), a separating ring plate (22), and a mixing baffle (23). The mixing cylinder (21) is located inside the mixing area. The mixing cylinder (21) is provided with a separating ring plate (22) inside the mixing cylinder (21). The separating ring plate (22) has a conical structure and multiple separating ring plates (22) are spaced apart. The mixing cylinder (21) is provided with a mixing baffle (23) inside the mixing cylinder (21). The mixing baffle (23) is arranged in a ring and multiple mixing baffles (23) are spaced apart. The mixing mechanism (3) includes a motor (31), a rotating rod (32), and a mixing rod (33). The motor (31) is located on the top of the processing box (1). The output end of the motor (31) is provided with a rotating rod (32). Multiple sets of mixing rods (33) are provided on the outside of the rotating rod (32).
2. The novel integrated flocculation and sedimentation device according to claim 1, characterized in that: The dosing mechanism (4) includes a mother liquor inlet pipe (41), a drug inlet pipe (42), and a dosing pipe (43). The mother liquor inlet pipe (41) is located on the top side of the treatment tank (1), the drug inlet pipe (42) is located on the outside of the treatment tank (1), and multiple dosing pipes (43) are provided on the side of the drug inlet pipe (42). The dosing pipes (43) extend into the inside of the mixing cylinder (21), and a dosing valve (44) is provided in the middle of the dosing pipe (43).
3. The novel integrated flocculation and sedimentation device according to claim 1, characterized in that: The stirring mechanism (6) includes a second motor (61), a second rotating rod (62), a stirring impeller (63), and a guide plate (64). The second motor (61) is located on the top of the processing tank (1). The output end of the second motor (61) is provided with a second rotating rod (62). The bottom end of the second rotating rod (62) is provided with a stirring impeller (63). The guide plate (64) is located on the side of the second partition plate (12), the side of the third partition plate (13), and the inside of the processing tank (1). The guide plates (64) are arranged in a ring at intervals.
4. The novel integrated flocculation and sedimentation device according to claim 1, characterized in that: The settling mechanism (5) includes a baffle plate (51) and a settling plate (52). The baffle plate (51) is fixedly installed inside the processing box (1). There are multiple sets of baffle plates (51). The settling plate (52) is installed at the top of the settling area. Multiple settling plates (52) are inclined.
5. The novel integrated flocculation and sedimentation device according to claim 1, characterized in that: The discharge mechanism (7) includes discharge pipe one (71), conical box (72), discharge pipe two (73), discharge pipe three (74), discharge bottom pipe (75) and discharge pump (76). Discharge pipe one (71) is located at the bottom of the mixing zone, conical box (72) is located at the bottom of the settling zone, discharge pipe two (73) is located at the bottom of conical box (72), discharge pipe three (74) is located at the bottom of the discharge zone, discharge bottom pipe (75) is located below the processing box (1), discharge bottom pipe (75) is connected to discharge pipe one (71), discharge pipe two (73) and discharge pipe three (74), and discharge pump (76) is located at the end of discharge bottom pipe (75).
6. The novel integrated flocculation and sedimentation device according to claim 1, characterized in that: The top of the discharge area is provided with an overflow plate (8), and the end of the overflow plate (8) is provided with a discharge pipe (81).