Excrement mixing pool for excrement treatment
Patent Information
- Application Number
- CN202522575958.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-04
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-12-04
AI Technical Summary
[0004]本实用新型的目的是提供一种粪污处理用粪污搅拌处理池,解决了现有技术中传统的喷洒装置多为固定结构,喷洒范围有限,导致药剂无法均匀覆盖池内所有粪污,部分区域药剂浓度过高而部分区域浓度不足,影响粪污处理效果的问题
1、本实用新型中,通过设置可移动的药剂喷洒组件,第一伺服电机驱动水平丝杆转动,带动滑块及组装管沿池体顶部往复移动,配合阵列分布的雾化喷头,实现药剂的全方位均匀喷洒,有效解决了传统固定喷洒装置覆盖范围有限、药剂分布不均的问题,确保粪污各区域药剂浓度一致,提升处理效果。药剂喷洒组件采用插杆与套块插接配合,通过插销柱和弹簧实现快速固定,拉动拉杆即可解除固定完成拆卸,结构简单、操作便捷,大幅降低了后期维护清理的难度和工作量,提高设备使用便利性。
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Figure CN224901093U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of sewage treatment equipment, and in particular to a sewage mixing and treatment tank for sewage treatment. Background Technology
[0002] Manure treatment is a crucial link in environmental protection and resource recycling. Whether it's the large quantities of livestock and poultry manure generated in the livestock industry or household waste, improper treatment can cause serious pollution to soil, water, and air. As one of the core pieces of equipment in manure treatment, the manure mixing tank's main function is to thoroughly mix manure with treatment agents, achieving the harmless treatment and resource utilization of manure through chemical reactions or biodegradation.
[0003] Currently, there are still some shortcomings in the use of sewage mixing tanks on the market. In terms of chemical spraying, traditional spraying devices are mostly fixed structures with limited spraying range, resulting in the inability of the chemical to evenly cover all the sewage in the tank. Some areas have excessively high chemical concentrations while others have insufficient concentrations, affecting the sewage treatment effect. At the same time, the installation and disassembly of chemical spraying components are relatively cumbersome, making it inconvenient for later maintenance and cleaning. Utility Model Content
[0004] The purpose of this invention is to provide a manure mixing and treatment tank for manure treatment, which solves the problem that traditional spraying devices in the prior art are mostly fixed structures with limited spraying range, resulting in the inability of the agent to evenly cover all the manure in the tank, and the agent concentration being too high in some areas and too low in others, thus affecting the manure treatment effect.
[0005] To achieve the above objectives, this utility model provides a sewage mixing and treatment tank for sewage treatment, comprising a tank body, an agent spraying assembly disposed inside the side wall of the tank body; a stirring assembly disposed between the inner walls of the tank body; the agent spraying assembly includes an installation groove, the installation groove being opened on both sides of the top of the tank body, a horizontal lead screw rotatably connected between the inner walls of the installation groove, a slider threadedly connected to the outer wall of the horizontal lead screw, a limiting slide rod fixedly connected between the inner walls of the other installation groove, a slider slidably connected to the outer wall of the limiting slide rod, a sleeve fixedly connected to the top of the slider, an insert rod inserted into the inside of the sleeve, a horizontal plate fixedly connected to the top of the two insert rods, lower convex plates fixedly connected to the bottom ends of the horizontal plate, an assembly tube fixedly connected between the two lower convex plates, a first servo motor fixedly connected to one side of the tank body, and the output shaft of the first servo motor fixedly connected to one end of the horizontal lead screw.
[0006] The assembly tube has a nozzle fixedly connected to the bottom of its outer wall, and the nozzles are arranged in an array along the direction of the assembly tube.
[0007] The outer wall of the assembled tube is fixedly connected to a connecting pipe, which is connected to an external drug infusion pipeline.
[0008] The agent spraying assembly also includes a mounting box, which is fixedly connected to one side of one of the sleeve blocks. A combination block is slidably connected between the inner walls of the mounting box, and a pin is fixedly connected to one side of the combination block. The pin passes through one side wall of the sleeve block and is inserted into the inside of the insert rod.
[0009] A pull rod is fixedly connected to the other side of the assembly block, the pull rod passes through one side of the mounting box, and a spring is also fixedly connected to the other side of the assembly block, one end of the spring being fixedly connected to one side of the inner wall of the mounting box.
[0010] The slider is rectangular in shape and is slidably connected to the inner wall of the mounting groove. A roller is fixedly connected to the bottom of the slider and makes rolling contact with the inner bottom of the mounting groove.
[0011] The stirring assembly includes two rotating shafts, which are rotatably connected to the inner wall of the tank and arranged parallel to each other. Stirring rods are fixedly connected to the outer wall of the rotating shafts. The stirring rods are arranged in groups of three in a circumferential pattern, and each group is arranged in an array along the direction of the rotating shaft. A worm gear is fixedly connected to one end of each of the two rotating shafts.
[0012] The pool body is fixedly connected to a protective box on one side. A worm gear is rotatably connected between the inner walls of the protective box. The worm gear is located between and meshes with two worm wheels, which are also located inside the protective box. A second servo motor is fixedly connected to the top of the protective box. The output shaft of the second servo motor is fixedly connected to one end of the worm gear.
[0013] Beneficial effects Compared with existing technologies, it has the following advantages: 1. In this utility model, a movable agent spraying component is provided. A first servo motor drives a horizontal lead screw to rotate, causing the slider and assembly tube to reciprocate along the top of the tank. Combined with an array of atomizing nozzles, this achieves all-around uniform spraying of the agent, effectively solving the problems of limited coverage and uneven agent distribution in traditional fixed spraying devices. This ensures consistent agent concentration in all areas of the sewage, improving treatment efficiency. The agent spraying component uses a plug-in connection between a rod and a sleeve block, achieving quick fixing via a pin and spring. Pulling the rod releases the fixation and completes disassembly. The structure is simple and easy to operate, significantly reducing the difficulty and workload of subsequent maintenance and cleaning, and improving the ease of use of the equipment.
[0014] 2. In this invention, the mixing assembly employs a dual-shaft counter-rotating design, coupled with three sets of circumferentially distributed and staggered mixing rods, increasing the mixing contact area and mixing force. This enables rapid and thorough mixing of manure and chemicals, accelerating the reaction process. Compared to traditional single-shaft mixing structures, the mixing efficiency and mixing uniformity are significantly improved, shortening the manure treatment cycle. The protective box seals and protects the worm gear, worm shaft, and other transmission components, effectively preventing manure corrosion and debris from entering the meshing area, ensuring the operational stability of the transmission mechanism, reducing component wear, and further extending the maintenance cycle and service life of the mixing assembly. Attached Figure Description
[0015] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the accompanying drawings used in the description of the embodiments or the prior art will be briefly introduced below.
[0016] Figure 1 This is a perspective view of the external structure of this utility model; Figure 2 This is a side view of the structure of this utility model; Figure 3 This is a side view of the structure of this utility model after the pool body has been removed; Figure 4 This is an enlarged view of the structure at point A of this utility model; Figure 5 This is a partial structural cross-sectional view of the present invention; Figure 6 This is an enlarged view of the structure at point B of this utility model.
[0017] In the diagram: 1. Pool body; 2. Chemical spraying assembly; 21. Mounting groove; 22. Horizontal lead screw; 23. Limiting slide bar; 24. Slider; 25. Roller; 26. Sleeve block; 27. Insert rod; 28. Horizontal plate; 29. Lower convex plate; 210. Assembly pipe; 211. Nozzle; 212. Connecting pipe; 213. Mounting box; 214. Assembly block; 215. Pin post; 216. Spring; 217. Pull rod; 218. First servo motor; 3. Stirring assembly; 31. Rotating shaft; 32. Stirring rod; 33. Worm gear; 34. Worm; 35. Second servo motor; 36. Protective box. Detailed Implementation
[0018] The embodiments of the present invention are described in detail below. Examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the present invention, but should not be construed as limiting the present invention.
[0019] Reference Figures 1-6This utility model provides a technical solution: a sewage mixing and treatment tank for sewage treatment, including a tank body 1, which is made of corrosion-resistant and high-strength material and is used to contain sewage to be treated. A chemical spraying assembly 2 is installed inside the side wall of the tank body 1 for uniformly spraying treatment agents onto the sewage in the tank; a stirring assembly 3 is installed between the inner walls of the tank body 1 for thoroughly mixing the sewage and the treatment agents. The chemical spraying assembly 2 includes mounting grooves 21, which are located on both sides of the top of the tank body 1. A horizontal lead screw 22 is rotatably connected between the inner walls of the mounting grooves 21. The horizontal lead screw 22 is a high-precision ball screw to ensure transmission accuracy. A slider 24 is threaded onto the outer wall of a horizontal lead screw 22. A limiting slide rod 23 is fixedly connected to the inner wall of another mounting groove 21. The limiting slide rod 23 is parallel to the horizontal lead screw 22, and a slider 24 is also slidably connected to the outer wall of the limiting slide rod 23. The slider 24 is rectangular in shape and slidably connected to the inner wall of the mounting groove 21. A roller 25 is fixedly connected to the bottom of the slider 24. The roller 25 is made of wear-resistant rubber and makes rolling contact with the inner bottom of the mounting groove 21, which can reduce the frictional resistance of the slider 24 when moving in the mounting groove 21. A sleeve block 26 is fixedly connected to the top of the slider 24. A plug rod 27 is inserted into the inside of the sleeve block 26. The plug rod 27 and the sleeve block 26 are clearance-fitted for easy insertion and removal. A horizontal plate 28 is fixedly connected to the top of two inserts 27. Lower protruding plates 29 are fixedly connected to both ends of the bottom of the horizontal plate 28. An assembly tube 210 is fixedly connected between the two lower protruding plates 29. The assembly tube 210 is made of corrosion-resistant plastic or metal. A nozzle 211 is fixedly connected to the bottom of the outer wall of the assembly tube 210. The nozzles 211 are arranged in an array along the direction of the assembly tube 210 and are atomizing nozzles, capable of dispersing the agent into fine droplets to improve spray uniformity. A connecting pipe 212 is fixedly connected to the outer wall of the assembly tube 210. The connecting pipe 212 connects to an external agent infusion pipeline, allowing the external agent to enter the assembly tube 210 through the connecting pipe 212. The agent spraying assembly 2 also includes a mounting box 213, which is fixedly connected to one side of one of the sleeve blocks 26. A combination block 214 is slidably connected between the inner walls of the mounting box 213, allowing the combination block 214 to slide horizontally within the mounting box 213. A pin 215 is fixedly connected to one side of the assembly block 214. The pin 215 passes through one side wall of the sleeve block 26 and inserts into the inside of the insertion rod 27. The insertion and engagement of the pin 215 and the insertion rod 27 secures the insertion rod 27 to the sleeve block 26. A pull rod 217 is fixedly connected to the other side of the assembly block 214. The pull rod 217 passes through one side of the mounting box 213, and a pull ring is provided at the outer end of the pull rod 217 for easy operation. A spring 216 is also fixedly connected to the other side of the assembly block 214. One end of the spring 216 is fixedly connected to one side of the inner wall of the mounting box 213. When the spring 216 is in its natural state, it pushes the assembly block 214 to keep the pin 215 in the inserted state.A first servo motor 218 is fixedly connected to one side of the pool body 1. The first servo motor 218 is a servo motor with a reduction mechanism. The output shaft of the first servo motor 218 is fixedly connected to one end of the horizontal lead screw 22 to provide power for the rotation of the horizontal lead screw 22.
[0020] Reference Figure 1 , Figure 3 In one aspect of this embodiment, the stirring assembly 3 includes two rotating shafts 31, both rotatably connected between the inner walls of the tank body 1 and arranged parallel to each other. The rotating shafts 31 are made of stainless steel to improve corrosion resistance. Stirring rods 32 are fixedly connected to the outer walls of the rotating shafts 31. The stirring rods 32 are made of high-strength alloy material, and are arranged in groups of three in a circumferential pattern, with each group arranged in an array along the direction of the rotating shafts 31. The two groups of stirring rods 32 are staggered to improve the stirring effect. Worm gears 33 are fixedly connected to one end of each of the two rotating shafts 31, and the worm gears 33 are coaxially arranged with the rotating shafts 31. A protective box 36 is fixedly connected to one side of the tank body 1. The protective box 36 has a sealed structure and is filled with grease. A worm gear 34 is rotatably connected between the inner walls of the protective box 36. The worm gear 34 is located between and meshes with the two worm gears 33, and the rotation of the worm gear 34 can simultaneously drive the two worm gears 33 to rotate in opposite directions. Both worm gears 33 are located inside the protective housing 36, which prevents feces and debris from entering the meshing point between the worm gears 33 and the worm 34, thus avoiding damage to the transmission mechanism. A second servo motor 35 is fixedly connected to the top of the protective housing 36, and the output shaft of the second servo motor 35 is fixedly connected to one end of the worm 34, providing power for the rotation of the worm 34.
[0021] Working Principle: When the sewage treatment tank is in operation, the sewage to be treated is first introduced into the tank body 1. Then, the external chemical delivery pipeline is connected to the connecting pipe 212. The chemical enters the assembly pipe 210 through the connecting pipe 212 and is atomized by the array of nozzles 211 before being sprayed onto the sewage in the tank body 1. The slider 24, through the sleeve block 26 and the insert rod 27, drives the horizontal plate 28, the lower convex plate 29, and the assembly pipe 210 to form a whole. Then, the first servo motor 218 is activated. The output shaft of the first servo motor 218 drives the horizontal lead screw 22 to rotate. Since the horizontal lead screw 22 is threadedly connected to one slider 24, and the other slider 24 is slidably engaged with the limiting slide rod 23, the rotation of the horizontal lead screw 22 causes the two sliders 24 to move synchronously horizontally along the mounting groove 21. The rollers 25 at the bottom of the slider 24 roll within the mounting groove 21, reducing movement resistance and making the slider 24 move more smoothly. The slider 24 drives the horizontal plate 28, the lower convex plate 29, and the assembly tube 210 to move synchronously via the sleeve block 26 and the insert rod 27, realizing the reciprocating movement of the agent spraying component 2 at the top of the tank 1, ensuring that the agent is evenly sprayed onto the feces and sludge in various areas of the tank. Simultaneously with the agent spraying, the second servo motor 35 is activated. The output shaft of the second servo motor 35 drives the worm gear 34 to rotate. The worm gear 34 meshes with two worm wheels 33, and due to the rotation direction of the worm gear 34, the two worm wheels 33 drive the corresponding rotating shaft 31 to rotate in opposite directions. When the rotating shaft 31 rotates, the stirring rods 32 on its outer wall rotate synchronously. The two sets of staggered stirring rods 32 thoroughly stir the feces and sludge and the agent in the tank 1, ensuring uniform mixing of the feces and sludge, accelerating the chemical reaction or biodegradation process, and improving the efficiency of feces and sludge treatment. When maintenance or cleaning of the pesticide spraying assembly 2 is required, pull rod 217. Pull rod 217 moves assembly block 214 into mounting box 213. Assembly block 214 compresses spring 216, simultaneously pulling pin 215 out of the insert rod 27, releasing the fixed relationship between insert rod 27 and sleeve block 26. Then, lift horizontal plate 28 upward to pull insert rod 27 out of sleeve block 26, achieving quick disassembly of pesticide spraying assembly 2. After maintenance and cleaning, insert rod 27 is inserted into sleeve block 26, pull rod 217 is released, spring 216 returns to its original position, pushing assembly block 214 and pin 215 to move. Pin 215 is re-inserted into insert rod 27, completing assembly and fixation. Protective box 36 effectively protects transmission components such as worm gear 33 and worm 34, preventing corrosion from fecal matter and interference from debris, ensuring long-term stable operation of mixing assembly 3.
[0022] The above-disclosed embodiments are merely one or more preferred embodiments of this application and should not be construed as limiting the scope of this application. Those skilled in the art can understand that all or part of the processes for implementing the above embodiments and equivalent changes made in accordance with the claims of this application still fall within the scope of this application.
Claims
1. A sewage mixing and treatment tank for sewage treatment, comprising a tank body, characterized in that: A chemical spraying assembly is installed inside the side wall of the pool; a stirring assembly is installed between the inner walls of the pool; the chemical spraying assembly includes an installation groove, which is opened on both sides of the top of the pool; a horizontal lead screw is rotatably connected between the inner walls of the installation groove; a slider is threadedly connected to the outer wall of the horizontal lead screw; a limiting slide rod is fixedly connected between the inner walls of the other installation groove; a slider is also slidably connected to the outer wall of the limiting slide rod; a sleeve block is fixedly connected to the top of the slider; a plug rod is inserted into the inside of the sleeve block; a horizontal plate is fixedly connected to the top of the two plug rods; lower convex plates are fixedly connected to the bottom ends of the horizontal plate; an assembly tube is fixedly connected between the two lower convex plates; a first servo motor is fixedly connected to one side of the pool; the output shaft of the first servo motor is fixedly connected to one end of the horizontal lead screw.
2. The sewage mixing and treatment tank for sewage treatment according to claim 1, characterized in that: A nozzle is fixedly connected to the bottom of the outer wall of the assembly tube, and the nozzles are arranged in an array along the direction of the assembly tube.
3. The sewage mixing and treatment tank for sewage treatment according to claim 1, characterized in that: The outer wall of the assembled tube is fixedly connected to a connecting pipe, which is connected to an external drug infusion pipeline.
4. The sewage mixing and treatment tank for sewage treatment according to claim 1, characterized in that: The agent spraying assembly also includes a mounting box, which is fixedly connected to one side of one of the sleeve blocks. A combination block is slidably connected between the inner walls of the mounting box. A pin is fixedly connected to one side of the combination block, and the pin passes through one side wall of the sleeve block and is inserted into the inside of the insert rod.
5. A sewage mixing and treatment tank for sewage treatment according to claim 4, characterized in that: A pull rod is fixedly connected to the other side of the assembly block. The pull rod passes through one side of the mounting box. A spring is also fixedly connected to the other side of the assembly block. One end of the spring is fixedly connected to one side of the inner wall of the mounting box.
6. The sewage mixing and treatment tank for sewage treatment according to claim 1, characterized in that: The slider is rectangular in shape and is slidably connected to the inner wall of the mounting groove. A roller is fixedly connected to the bottom of the slider and makes rolling contact with the inner bottom of the mounting groove.
7. A sewage mixing and treatment tank for sewage treatment according to claim 1, characterized in that: The stirring assembly includes two rotating shafts, which are rotatably connected to the inner wall of the tank and arranged parallel to each other. Stirring rods are fixedly connected to the outer wall of the rotating shafts. The stirring rods are arranged in groups of three in a circumferential pattern, and each group is arranged in an array along the direction of the rotating shaft. A worm gear is fixedly connected to one end of each of the two rotating shafts.
8. A sewage mixing and treatment tank for sewage treatment according to claim 1, characterized in that: A protective box is fixedly connected to one side of the pool body. A worm gear is rotatably connected between the inner walls of the protective box. The worm gear is located between and meshes with two worm wheels, which are also located inside the protective box. A second servo motor is fixedly connected to the top of the protective box. The output shaft of the second servo motor is fixedly connected to one end of the worm gear.