A poultry manure treatment device capable of rapid dewatering
Patent Information
- Application Number
- CN202522190404.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-16
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-10-16
AI Technical Summary
然而,这类设备在实际运行过程中,常存在粪污堵塞内部滤网的问题,导致大量物料滞留于滤网中,严重影响粪污的脱水效率,从而降低了设备的整体适用性;
本实用新型通过气泵与清理机构协同作用,可对分离机构表面进行反向清理,有效减少因粪污堵塞导致的问题,从而显著提升设备的脱水效率,同时,借助气泵与循环机构的配合,能够对壳体内部溢出的空气进行收集和净化,显著降低异味扩散,减轻对周围环境的影响,进一步增强了设备的适用性与环境友好性,解决了现有的设备在使用时,除湿效果不佳,而且适用性较差的问题。
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Figure CN224901105U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of poultry and livestock manure treatment technology, specifically to a rapid dehumidification poultry and livestock manure treatment device. Background Technology
[0002] Livestock manure treatment equipment refers to a series of machines, devices, facilities, and systems specifically designed for the collection, transportation, storage, treatment, conversion, and utilization of waste materials such as manure, urine, flushing wastewater, and waste bedding generated during livestock farming (collectively referred to as "livestock manure"). Its core purpose is to achieve the reduction, harmlessness, stabilization, and resource recovery of manure through physical, chemical, and biological technologies, ultimately aiming to protect the environment, recycle resources, and promote the sustainable development of the livestock industry.
[0003] Currently, some existing equipment for solid-liquid separation of sewage typically uses a rotary separator for initial separation, followed by a compression mechanism for further processing. However, in actual operation, this type of equipment often suffers from sewage clogging of the internal filter screen, resulting in a large amount of material remaining in the filter screen, severely affecting the dewatering efficiency of the sewage and thus reducing the overall applicability of the equipment. Furthermore, in some existing equipment, sewage is often directly exposed to the air during the processing. Because the separation operation generates heat, it accelerates the volatilization of bacteria in the sewage, causing a large amount of odor to escape, negatively impacting the surrounding air quality and failing to meet environmentally friendly operational requirements. Utility Model Content
[0004] The purpose of this invention is to provide a rapid dehumidification equipment for treating poultry and livestock manure, so as to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a rapid dehumidification poultry and livestock manure treatment device, comprising a shell and a separation mechanism installed inside it, and further comprising: An extrusion mechanism is installed on one side of the housing. A support base is fixedly connected to the top of the housing. An air pump is installed on the top of the support base. A cleaning mechanism is installed at the air outlet of the air pump to treat the fecal matter inside the separation mechanism by blowing air. A circulation mechanism installed at the air pump inlet facilitates the collection and purification of air overflowing from inside the housing.
[0006] Preferably, the cleaning mechanism includes a connecting shell connected to the air outlet of the air pump, a heating component is installed in the inner cavity of the connecting shell, the bottom of the connecting shell extends into the interior of the housing and is connected to a manifold, and the bottom of the manifold is connected to a nozzle.
[0007] Preferably, the circulation mechanism includes a mounting shell connected to the air inlet of the air pump, with connecting pipes connected to both sides of the mounting shell, and a collection shell connected to the other end of the connecting pipes. A purification component is installed inside the mounting shell.
[0008] Preferably, the purification component includes a positioning frame fixed to the inner cavity of the mounting shell, an activated carbon plate is movably connected to the inner cavity of the upper positioning frame, a dehumidifying plate is movably connected to the inner cavity of the lower positioning frame, and a sealing door is installed on the surface of the mounting shell.
[0009] Preferably, the surface of the collecting shell is fixedly connected to the surface of the housing, and the opening at the bottom of the collecting shell corresponds to the top of the opening at the housing.
[0010] Preferably, the connection point between the connecting pipe and the mounting shell is lower than the bottom of the dehumidification plate, and the activated carbon plate is used in conjunction with the dehumidification plate.
[0011] Compared with the prior art, the beneficial effects of this utility model are as follows: This invention utilizes the combined action of an air pump and a cleaning mechanism to perform reverse cleaning of the separation mechanism's surface, effectively reducing problems caused by fecal clogging and significantly improving the equipment's dehydration efficiency. Simultaneously, with the cooperation of the air pump and circulation mechanism, it can collect and purify the air overflowing from the casing, significantly reducing odor diffusion and mitigating the impact on the surrounding environment. This further enhances the equipment's applicability and environmental friendliness, solving the problems of poor dehumidification effect and limited applicability of existing equipment. Attached Figure Description
[0012] Figure 1 This is a three-dimensional structural diagram of the present invention; Figure 2 This is a partial three-dimensional cross-sectional structural diagram of the present invention; Figure 3 This is a partial three-dimensional cross-sectional structural diagram of the present invention; Figure 4 This is a partial three-dimensional cross-sectional structural diagram of the present invention.
[0013] In the diagram: 1. Shell; 2. Separation mechanism; 3. Squeezing mechanism; 4. Cleaning mechanism; 41. Connecting shell; 42. Heating component; 43. Pipe distributor; 44. Nozzle; 5. Air pump; 6. Circulation mechanism; 61. Mounting shell; 62. Connecting pipe; 63. Collection shell; 64. Purification component; 641. Positioning frame; 642. Activated carbon plate; 643. Dehumidification plate; 644. Sealing door; 7. Support base. Detailed Implementation
[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0015] Please see Figure 1-4 As shown, a rapid dehumidification livestock manure treatment device includes a shell 1. A drain valve for discharging sewage is installed on one side of the inner cavity of the shell 1. A separation mechanism 2 is installed inside the shell 1. The separation mechanism 2 consists of a servo motor, a mixing tank, blades, and a support frame. Through the cooperation of the servo motor, the mixing tank, and the blades, the manure inside the mixing tank can be initially separated into solid and liquid components, thereby facilitating subsequent treatment of the manure.
[0016] A squeezing mechanism 3 is installed on one side of the housing 1. The separation mechanism 2 discharges the initially separated fecal waste from the other side of the housing 1, so that the squeezing mechanism 3 can further squeeze the fecal waste to achieve solid-liquid separation of the fecal waste, thereby facilitating the treatment of the fecal waste.
[0017] A support base 7 is fixedly connected to the top of the housing 1. An air pump 5 is installed on the top of the support base 7. The support base 7 can support the air pump 5 so that it will not move easily and thus avoid affecting its subsequent use.
[0018] The air outlet of the air pump 5 is equipped with a cleaning mechanism 4. Under this action, the air pump 5 can compress the air, thereby enabling the air to move quickly. This works in conjunction with the cleaning mechanism 4 to reverse the cleaning of the fecal matter stuck on the surface of the mixing tank of the separation mechanism 2, thereby reducing the situation of fecal matter clogging the mixing tank. This improves the solid-liquid separation effect of the equipment and effectively enhances the applicability of the equipment.
[0019] The cleaning mechanism 4 includes a connecting shell 41 connected to the air outlet of the air pump 5. A heating component 42 is installed inside the connecting shell 41. The heating component 42 can heat the air inside the connecting shell 41 itself, thereby facilitating the subsequent cleaning effect of the separation mechanism 2.
[0020] The bottom of the connecting shell 41 extends into the interior of the shell 1 and is connected to the manifold 43. The bottom of the manifold 43 is connected to the nozzle 44. With the cooperation of the manifold 43 and the nozzle 44, the dry air heated by the heating component 42 can be discharged into the interior of the shell 1, thereby achieving reverse cleaning of the surface of the separation mechanism 2. This reduces the situation where fecal matter clogs the internal parts of the separation mechanism 2 and affects the efficiency of solid-liquid separation of fecal matter.
[0021] The top of the manifold 43 is fixedly connected to the top of the inner cavity of the housing 1. This fixes the manifold 43 and improves its stability. There are several nozzles 44, which are evenly distributed on the surface of the manifold 43. This arrangement of nozzles 44 increases the contact between the dry air and the separation mechanism 2, thereby improving the cleaning efficiency of the separation mechanism 2.
[0022] The air pump 5 is equipped with a circulation mechanism 6 at its air inlet. The circulation mechanism 6 can recover some of the air injected into the housing 1 by the cleaning mechanism 4, so that the air inside the housing 1 contaminated by fecal matter will not escape everywhere, reducing the impact on the surrounding air. Furthermore, the circulation mechanism 6 itself can perform simple air treatment, reducing the impact of foreign objects on workers and the surrounding environment.
[0023] The circulation mechanism 6 includes a mounting shell 61 connected to the air inlet of the air pump 5. Both sides of the mounting shell 61 are connected to connecting pipes 62, and the other end of the connecting pipes 62 is connected to a collection shell 63. Under this action, the air overflowing from the shell 1 can be collected through the cooperation of the connecting pipes 62 and the collection shell 63, thereby facilitating the collection of air.
[0024] The circulation mechanism 6 also includes a purification component 64 installed inside the mounting housing 61. The purification component 64 can initially purify the air, thereby improving the cleanliness of the air. The surface of the collection housing 63 is fixedly connected to the surface of the housing 1, and the opening at the bottom of the collection housing 63 corresponds to the top of the opening at the housing 1. Under this action, the hot air discharged into the housing 1 by the cleaning mechanism 4 will generate some steam after contacting the fecal matter. Under the action of the collection housing 63, this part of the air can be effectively collected and recycled, reducing the impact of hot steam on the surrounding environment.
[0025] The purification component 64 includes a positioning frame 641 fixed in the inner cavity of the mounting housing 61. There are four positioning frames 641, which are used in pairs. An activated carbon plate 642 is movably connected to the inner cavity of the upper positioning frame 641. With the cooperation of the activated carbon plate 642, foreign objects in the air can be purified, thereby reducing odors in the air.
[0026] The inner cavity of the lower positioning frame 641 is movably connected to a dehumidifying plate 643, which can absorb moisture in the air, thereby making the air drier and facilitating the subsequent cleaning of the separation mechanism 2 in conjunction with the air and cleaning mechanism 4.
[0027] The positioning frame 641 has a U-shaped cross-section, which facilitates the positioning of the activated carbon plate 642 and the dehumidification plate 643, making them easy to replace. The surface of the mounting shell 61 is equipped with a sealing door 644, which can block the opening of the mounting shell 61 to reduce air leakage and make it easier for staff to replace the activated carbon plate 642 and the dehumidification plate 643.
[0028] The connection point between the connecting pipe 62 and the mounting shell 61 is lower than the bottom of the dehumidifying plate 643. The activated carbon plate 642 and the dehumidifying plate 643 work together to ensure that all the air entering the mounting shell 61 through the connecting pipe 62 passes through the activated carbon plate 642 and the dehumidifying plate 643, thereby improving the air purification effect. The lower dehumidifying plate 643 can dehumidify the air first to prevent the activated carbon plate 642 from having too much moisture, which would affect the air purification effect.
[0029] It is worth noting that the technical features such as the shell 1, the separation mechanism 2, and the extrusion mechanism 3 proposed in this technical solution should be regarded as prior art. The specific structure, working principle, and possible control methods and spatial arrangement of these technical features can be selected using conventional methods in the field. This technical solution will not elaborate further.
[0030] Working principle: First, the fecal waste to be treated is discharged into the separation mechanism 2. Then, the separation mechanism 2 is turned on to make the fecal waste rotate for solid-liquid separation. Next, the air pump 5 and the heating component 42 are turned on. Under the action of the air pump 5, air can be discharged into the connecting shell 41. After the air is heated and dried by the heating component 42, it is discharged through the pipe distributor 43 and the nozzle 44 to clean the surface of the separation mechanism 2. The reverse cleaning of the air reduces the situation where the fecal waste clogs the separation mechanism 2 and affects the dehumidification of the fecal waste.
[0031] With the cooperation of the air pump 5, the mounting shell 61, and the connecting pipe 62, a negative pressure is formed inside the collection shell 63. This draws the air with heavier foreign objects from the shell 1 into the mounting shell 61. The air is further purified by the cooperation of the activated carbon plate 642 and the dehumidification plate 643, reducing the impact of air with foreign objects on the surrounding environment and effectively improving the applicability of the device.
[0032] The waste processed by the separation mechanism 2 will then be discharged from one side. Under the weight of its own weight, the waste falls into the squeezing mechanism 3, where the waste is further separated into solid and liquid by the spiral squeezing mechanism 3.
[0033] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
[0034] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A rapid dehumidification poultry and livestock manure treatment device, comprising a shell (1) and a separation mechanism (2) installed therein, characterized in that, Also includes: The extrusion mechanism (3) is installed on one side of the housing (1). A support base (7) is fixedly connected to the top of the housing (1). An air pump (5) is installed on the top of the support base (7). A cleaning mechanism (4) is installed at the air outlet of the air pump (5) to treat the fecal matter inside the separation mechanism (2) by blowing air. A circulation mechanism (6) is installed at the air inlet of the air pump (5) to facilitate the collection and purification of air overflowing from the housing (1).
2. The rapid dehumidification poultry and livestock manure treatment equipment according to claim 1, characterized in that: The cleaning mechanism (4) includes a connecting shell (41) connected to the air outlet of the air pump (5). A heating component (42) is installed in the inner cavity of the connecting shell (41). The bottom of the connecting shell (41) extends through the interior of the housing (1) and is connected to a manifold (43). The bottom of the manifold (43) is connected to a nozzle (44).
3. The rapid dehumidification poultry and livestock manure treatment equipment according to claim 1, characterized in that: The circulation mechanism (6) includes a mounting shell (61) connected to the air inlet of the air pump (5), with connecting pipes (62) connected to both sides of the mounting shell (61), and a collection shell (63) connected to the other end of the connecting pipes (62). A purification component (64) is installed inside the mounting shell (61).
4. The rapid dehumidification poultry and livestock manure treatment equipment according to claim 3, characterized in that: The purification component (64) includes a positioning frame (641) fixed to the inner cavity of the mounting shell (61). An activated carbon plate (642) is movably connected to the inner cavity of the upper positioning frame (641), and a dehumidifying plate (643) is movably connected to the inner cavity of the lower positioning frame (641). A sealing door (644) is installed on the surface of the mounting shell (61).
5. The rapid dehumidification poultry and livestock manure treatment equipment according to claim 3, characterized in that: The surface of the collecting shell (63) is fixedly connected to the surface of the shell (1), and the opening at the bottom of the collecting shell (63) corresponds to the top of the opening at the shell (1).
6. The rapid dehumidification poultry and livestock manure treatment equipment according to claim 4, characterized in that: The connection point between the connecting pipe (62) and the mounting shell (61) is lower than the bottom of the dehumidifying plate (643), and the activated carbon plate (642) and the dehumidifying plate (643) are used together.