An enameling mechanism for high-performance ultra-thin photovoltaic enamel glass processing
Patent Information
- Application Number
- CN202522637687.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-12
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-12-12
AI Technical Summary
[0004]但是,上述方案淋釉板在淋釉后,釉液可能会在光伏玻璃上呈线性集中,没有抹平机构,可能导致光伏玻璃淋釉不均
本实用新型需要对光伏玻璃淋釉时,通过升降部件驱动料箱、淋釉板和抹平板下移,并让淋釉板贴近光伏玻璃表面,淋釉板将釉液涂抹到光伏玻璃表面,同时启动驱动部件驱动抹平板在淋釉板的一端往复前后运动,对光伏玻璃表面的釉液抹平,提高对光伏玻璃淋釉的质量。
Smart Images

Figure CN224901163U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of glazing mechanism technology, specifically to a glazing mechanism for processing high-performance ultra-thin photovoltaic glazed glass. Background Technology
[0002] The core purpose of glazing photovoltaic glass is to improve power generation efficiency by reflecting light, while balancing process and reliability issues. The specific reasons are as follows: 1. Improved power generation efficiency and optimized bifacial power generation: The glaze layer reflects light transmitted through the gaps on the front side to the back of the solar cell, increasing the power generation efficiency on the back side of the bifacial module by 3%-6%; 2. Reduced reflection and increased transmittance: The nanoporous film layer on the front side (such as SiO2) can reduce reflectivity to 1% and increase transmittance to over 93.5%, directly increasing the module's output power by 2%-4%.
[0003] Chinese patent CN219276167U discloses a linear glazing machine. When glazing is required on the surface of a ceramic tile, the feed pipe is first inserted into the feed hole, and the return pipe is inserted into the return hole. Then, the glazing plate is inserted between the first positioning plate and the second positioning plate and secured with a clamping bolt. Next, the stirring drive is activated to rotate the stirring paddle and feed the glaze into the storage tank through the feed pipe. The glaze flows from the outlet along the glazing plate to the surface of the ceramic tile. The cover plate and the glazing plate are removable, making it easy for workers to clean the glazing machine. Workers can replace glazing plates with different curvatures to change the amount of glaze applied. This linear glazing machine improves the working efficiency of the glazing machine.
[0004] However, after the glazing process, the glaze may be linearly concentrated on the photovoltaic glass, and without a smoothing mechanism, it may result in uneven glazing of the photovoltaic glass. Utility Model Content
[0005] The purpose of this invention is to provide a glazing mechanism for processing high-performance ultra-thin photovoltaic glazed glass, so as to solve the problems mentioned in the background art.
[0006] To achieve the above objectives, the present invention provides the following technical solution: a glazing mechanism for processing high-performance ultra-thin photovoltaic glazed glass, comprising: a mounting frame, a material box, and a glazing plate. The material box is installed at the inner end of the mounting frame via a lifting component, and the glazing plate is fixedly installed on one side of the material box. A smearing plate is slidably connected to one side of the glazing plate, and a driving component is provided at the upper end of the smearing plate. The driving component includes a box and a half gear. The box is fixed to the upper end of the trowel. Several teeth are fixedly installed on the inner walls of the front and rear ends of the box. The half gear is rotatably installed in the box and is engaged with the teeth at the front and rear ends of the box in turn.
[0007] Preferably, sliding sleeves are fixedly installed at both ends of the material box, and the sliding sleeves are slidably sleeved on the outer walls of the left and right ends of the mounting frame.
[0008] Preferably, the lifting component includes a drive frame, a support frame, and a motor. The drive frame is fixedly installed on the upper end of the material box, and a threaded sleeve is fixedly installed on the upper end of the drive frame.
[0009] Preferably, the support frame is fixedly installed at the lower end of the mounting frame, and a threaded rod is rotatably connected between the support frame and the mounting frame. The outer wall of the threaded sleeve and the inner wall of the threaded rod are threadedly connected. The motor is fixedly installed at the upper end of the mounting frame, and the output end of the motor is fixedly connected to one end of the threaded rod through a coupling.
[0010] Preferably, a slide rail is fixedly installed on the lower outer side of the glazing plate, and the end of the smearing plate near the glazing plate is tilted upward and fixedly installed with a slide rail, the outer end of which slides into the slide rail.
[0011] Preferably, an mounting plate is fixedly installed on the outer end of the material box, and the end of the mounting plate away from the material box is located above the box body, and a motor is fixedly installed thereon.
[0012] Preferably, a cover plate is fixedly installed on the upper end of the box, and the output end of the second motor passes through the cover plate and is fixedly connected to the half gear.
[0013] Compared with the prior art, the beneficial effects of this utility model are: When glazing photovoltaic glass, this utility model uses a lifting component to drive the material box, glazing plate, and smearing plate downwards, bringing the glazing plate close to the surface of the photovoltaic glass. The glazing plate applies glaze to the surface of the photovoltaic glass, while the driving component is activated to drive the smearing plate to move back and forth at one end of the glazing plate, smoothing the glaze on the surface of the photovoltaic glass and improving the quality of glazing. Attached Figure Description
[0014] Figure 1 This is a front view of the overall structure of this utility model; Figure 2 This is a schematic diagram showing the connection between the glazing plate and the trowel plate of this utility model; Figure 3 This utility model Figure 2 Enlarged view of the structure of region A in the middle; Figure 4 This is a schematic diagram of the opening structure of the cover plate of this utility model.
[0015] In the diagram: 1. Mounting frame; 2. Material box; 3. Sliding sleeve; 4. Drive frame; 5. Support frame; 6. Threaded rod; 7. Motor 1; 8. Threaded sleeve; 9. Glazed plate; 10. Mounting plate; 11. Smoothing plate; 12. Slide rail; 13. Slide rail; 14. Box body; 15. Gear; 16. Cover plate; 17. Motor 2; 18. Half gear. Detailed Implementation
[0016] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model. Therefore, the following detailed description of the embodiments of this utility model provided in the accompanying drawings is not intended to limit the scope of the claimed utility model, but merely to represent selected embodiments of this utility model.
[0017] Please see Figures 1 to 4 This utility model provides a technical solution: a glazing mechanism for processing high-performance ultra-thin photovoltaic glazed glass, comprising: a mounting frame 1, a material box 2, and a glazing plate 9. The mounting frame 1 is U-shaped and is fixedly installed on the upper end of the photovoltaic glass conveying device, so that the material box 2 is located above the moving photovoltaic glass. The glazing plate 9 is fixedly installed on one side of the material box 2. The material box 2 is installed on the inner end of the mounting frame 1 through a lifting component. The lifting component is used to drive the material box 2 and the glazing plate 9 to move up and down within the mounting frame 1. Sliding sleeves 3 are fixedly installed on both the left and right ends of the material box 2. The sliding sleeves 3 are slidably sleeved on the outer walls of the left and right ends of the mounting frame 1. When the material box 2 moves, the sliding sleeves 3 slide on the outer walls of the mounting frame 1 to guide and limit the material box 2.
[0018] The lifting component includes a drive frame 4, a support frame 5, and a motor 7. The drive frame 4 is fixedly installed on the upper end of the material box 2, and a threaded sleeve 8 is fixedly installed on the upper end of the drive frame 4. The support frame 5 is fixedly installed on the lower end of the mounting frame 1. Both the drive frame 4 and the support frame 5 are U-shaped and arranged in a cross shape. A threaded rod 6 is rotatably connected between the support frame 5 and the mounting frame 1. The outer wall of the threaded sleeve 8 and the inner wall of the threaded rod 6 are threadedly connected. When the threaded rod 6 rotates, it can drive the threaded sleeve 8 to move the drive frame 4 and the material box 2. The motor 7 is fixedly installed on the upper end of the mounting frame 1, and the output end of the motor 7 is fixedly connected to one end of the threaded rod 6 through a coupling. The motor 7 is a servo motor, which can drive the threaded rod 6 to rotate in both directions, thereby driving the material box 2 and the glazing plate 9 to move up and down within the mounting frame 1, so that the glazing plate 9 can approach the upper surface of the photovoltaic glass and glaze it.
[0019] A smearing plate 11 is slidably connected to one side of the glazing plate 9. The lower end of the smearing plate 11 is flush with the lower end of the glazing plate 9. A slide rail 12 is fixedly installed on the outer side of the lower end of the glazing plate 9. The end of the smearing plate 11 near the glazing plate 9 is tilted upward and fixedly installed with a slide rail 13. The outer end of the slide rail 13 is slidably inserted into the slide rail 12. The smearing plate 11 can slide back and forth on one side of the glazing plate 9. A driving component is provided at the upper end of the smearing plate 11. The driving component is used to drive the smearing plate 11 to slide back and forth on one side of the glazing plate 9 to smooth the glaze on the surface of the photovoltaic glass.
[0020] The driving component includes a box body 14 and a half gear 18. The box body 14 is fixed to the upper end of the smearing plate 11. Several teeth 15 are fixedly installed on the inner walls of the front and rear ends of the box body 14. The half gear 18 is rotatably disposed inside the box body 14, and the half gear 18 alternately meshes with the teeth 15 at the front and rear ends of the box body 14. An mounting plate 10 is fixedly installed on the outer end of the material box 2. The end of the mounting plate 10 away from the material box 2 is located above the box body 14 and a second motor 17 is fixedly installed thereon. A cover plate 16 is fixedly installed on the upper end of the box body 14. A strip hole is opened on the cover plate 16. The output end of the second motor 17 passes through the strip hole on the cover plate 16 and is fixedly connected to the half gear 18. When the second motor 17 is started, it can drive the half gear 18 to rotate. When the half gear 18 rotates, it alternately meshes with the teeth on the front and rear sides of the box body 14, thereby driving the box body 14 to move back and forth with the smearing plate 11 on one side of the glazing plate 9 to smooth the glaze on the surface of the photovoltaic glass.
[0021] When this device is working, during the glazing of photovoltaic glass, the lifting component drives the material box 2, the glazing plate 9 and the smearing plate to move down, so that the glazing plate 9 is close to the surface of the photovoltaic glass. The glazing plate 9 applies the glaze to the surface of the photovoltaic glass. At the same time, the driving component is activated to drive the smearing plate 11 to move back and forth at one end of the glazing plate 9 to smooth the glaze on the surface of the photovoltaic glass.
[0022] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.
[0023] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
Claims
1. A glazing mechanism for processing high-performance ultrathin photovoltaic glazed glass, comprising: The mounting frame (1), the material box (2) and the glazing plate (9) are mounted on the inner end of the mounting frame (1) by means of a lifting component. The glazing plate (9) is fixedly mounted on one side of the material box (2). The glazing plate (9) is characterized in that a slidable trowel (11) is slidably connected to one side of the glazing plate (9), and a driving component is provided at the upper end of the trowel (11). The driving component includes a housing (14) and a half gear (18). The housing (14) is fixed on the upper end of the trowel plate (11). Several teeth (15) are fixedly installed on the inner walls of the front and rear ends of the housing (14). The half gear (18) is rotatably disposed inside the housing (14), and the half gear (18) is engaged with the teeth (15) at the front and rear ends of the housing (14) in turn.
2. The enamel coating mechanism for processing high-performance ultra-thin photovoltaic enamel glass according to claim 1, characterized in that: The material box (2) is fixedly installed with sliding sleeves (3) at both ends, and the sliding sleeves (3) are slidably sleeved on the outer walls of the left and right ends of the mounting frame (1).
3. The enamel coating mechanism for processing high-performance ultra-thin photovoltaic enamel glass according to claim 1, characterized in that: The lifting component includes a drive frame (4), a support frame (5) and a motor (7). The drive frame (4) is fixedly installed on the upper end of the material box (2), and a threaded sleeve (8) is fixedly installed on the upper end of the drive frame (4).
4. The enamel coating mechanism for processing high-performance ultra-thin photovoltaic enamel glass according to claim 3, characterized in that: The support frame (5) is fixedly installed at the lower end of the mounting frame (1). A threaded rod (6) is rotatably connected between the support frame (5) and the mounting frame (1). The outer wall of the threaded sleeve (8) and the inner wall of the threaded rod (6) are threadedly connected. The motor (7) is fixedly installed at the upper end of the mounting frame (1), and the output end of the motor (7) is fixedly connected to one end of the threaded rod (6) through a coupling.
5. The enamel coating mechanism for processing high-performance ultra-thin photovoltaic enamel glass according to claim 1, characterized in that: A slide rail (12) is fixedly installed on the lower outer side of the glazing plate (9). The end of the smearing plate (11) near the glazing plate (9) is tilted upward and a slide rail (13) is fixedly installed. The outer end of the slide rail (13) is slidably inserted into the slide rail (12).
6. The enamel coating mechanism for processing high-performance ultra-thin photovoltaic enamel glass according to claim 1, characterized in that: An installation plate (10) is fixedly installed on the outer end of the material box (2). The end of the installation plate (10) away from the material box (2) is located above the box body (14) and is fixedly installed with motor 2 (17).
7. The enamel coating mechanism for processing high-performance ultra-thin photovoltaic enamel glass according to claim 6, characterized in that: A cover plate (16) is fixedly installed on the upper end of the box (14), and the output end of the second motor (17) passes through the cover plate (16) and is fixedly connected to the half gear (18).
Citation Information
Patent Citations
Linear glaze pouring machine
CN219276167U