Energy-saving calcining device

CN224901170UActive Publication Date: 2026-10-27TAIHE YUHUA CEMENT CO LTD
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Patent Information

Application Number
CN202521040503.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-05-26
Publication Date
2026-10-27
Estimated Expiration
2035-05-26

AI Technical Summary

Technical Problem

[0004]但是该申请中,石膏煅烧加工装置在煅烧过程中,产生的烟气和石膏在翻转过程中会产生灰渣,会导致灰渣积累

Benefits of technology

[0021]本申请中,通过在煅烧箱的底部设置灰渣收集结构可以很好的对其进行收集,同时可以防止煅烧箱内部因过多的灰渣堆积对煅烧造成影响,当过滤漏网表面的煅烧物配合翻面结构组件工作时可以促使灰渣落入过滤漏网下方灰渣收集道内部,从而落入灰渣收集箱的内部,而工作人员可以通过手握拉把手配合滑槽和滑块将灰渣收集箱拉出,然后对灰渣进行集中处理。

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Abstract

The application relates to the field of calcination processing, and discloses an energy-saving calcination device. In the application, the upper surface of a bottom plate is fixedly connected with a calcination box through supporting columns, the bottom end of the calcination box is connected with an ash collection channel, the ash collection channel is connected with a filter screen at one end in the interior of the calcination box, an ash collection box is arranged below the ash collection channel, a sliding block and a sliding groove are arranged at the connecting position of the ash collection box and the bottom plate, a pull handle is fixedly arranged on the side surface of the ash collection box, and the sliding groove and the sliding block are movably connected. The ash collection structure arranged at the bottom of the calcination box can well collect the ash, meanwhile, the calcination box can be prevented from being affected by excessive ash accumulation in the interior and causing influence on calcination. When the calcination objects on the surface of the filter screen work in cooperation with the turnover structure assembly, the ash can be caused to fall into the interior of the ash collection channel below the filter screen, and the ash collection box can be pulled out by a worker through the cooperation of the sliding groove and the sliding block and the pull handle, so that the ash can be centrally treated.
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Description

Technical Field

[0001] This application belongs to the field of calcination processing technology, specifically an energy-saving calcination device. Background Technology

[0002] With the development and progress of the gypsum industry, the demand for gypsum powder is increasing, and the quality requirements for gypsum powder are also becoming higher. The production and manufacturing process of gypsum powder is also constantly improving. Dehydration is a key step in the production and processing of gypsum powder. However, there are still some problems in the use of calcination equipment for gypsum dehydration. At present, general gypsum calcination equipment will leave a lot of waste heat during calcination. This waste heat cannot be effectively utilized, resulting in energy waste. In addition, the exhaust gas emissions of existing calcination equipment also cause significant environmental pollution. Therefore, targeted design improvements are needed.

[0003] For example, CN215712668U discloses an energy-saving and environmentally friendly gypsum calcination processing device, including a calcination box. A burner is installed on the upper side of the calcination box, and a feed inlet is installed on the right side of the calcination box. A diverter block is installed at the bottom of a water tank at the top of the calcination box. The top of the water tank is connected to a water tank via an exhaust pipe, and the top of the water tank has an exhaust port connected to the exhaust pipe via a connecting pipe. This invention, by incorporating a fan, exhaust pipe, water tank, water tank, and connecting pipe, first purifies the calcination gas while simultaneously heating the water in the water tank, thus placing the entire calcination box in a high-temperature environment. This allows for preheating of the gypsum before calcination, reducing calcination time. Then, the water in the water tank is heated via the connecting pipe, and the hot water in the tank can be used for domestic purposes. Therefore, the calcination waste gas can be utilized to the maximum extent, reducing calcination energy consumption and achieving environmental protection goals.

[0004] However, in this application, the gypsum calcination processing device generates ash and slag during the calcination process, which will lead to the accumulation of ash and slag. Utility Model Content

[0005] The purpose of this application is to provide an energy-saving calcination device to solve the aforementioned problem of ash and slag treatment.

[0006] The technical solution adopted in this application is as follows: An energy-saving calcination device includes a base plate, a calcination box is fixedly connected to the upper surface of the base plate by a support column, and an ash collection channel is connected to the bottom end of the calcination box. A filter screen is connected to one end of the ash collection channel inside the calcination box. An ash collection box is provided below the ash collection channel. A slider and a groove are provided at the connection between the ash collection box and the base plate. A handle is fixedly provided on one side surface of the ash collection box, and the groove and the slider are movably connected.

[0007] By adopting the above technical solution, the ash and slag can be effectively collected by setting up an ash and slag collection structure at the bottom of the calcination box. At the same time, it can prevent the calcination from being affected by excessive ash and slag accumulation inside the calcination box. When the calcined material on the surface of the filter screen works in conjunction with the flipping structure component, it can cause the ash and slag to fall into the ash and slag collection channel below the filter screen, and then fall into the ash and slag collection box. The operator can then pull out the ash and slag collection box by holding the handle and using the slide and slider, and then centrally process the ash and slag.

[0008] In a preferred embodiment, a water tank is fixedly connected to the upper surface of the base plate by a support column. A connecting bend is provided inside the water tank. An air outlet is connected to the top of the connecting bend, and the other end of the connecting bend is connected to a water tank inside the calcination box.

[0009] By adopting the above technical solution, the support columns set on the bottom plate surface facilitate the installation and fixation of the water tank, and can play an auxiliary role in conjunction with the internal connecting bend and the external air outlet.

[0010] In a preferred embodiment, a diversion block is provided inside the water tank, and an exhaust pipe is connected to the surface of the diversion block. The other end of the exhaust pipe is connected to a fan inside the calcining box.

[0011] By adopting the above technical solution, the fan, in conjunction with the exhaust pipe and the diversion block, can transport the flue gas generated by calcination to the interior of the water tank and the diversion block, thereby heating the water inside. At the same time, the filter screen installed at the pipe can prevent impurities in the flue gas from causing blockage.

[0012] In a preferred embodiment, a calcining nozzle is provided below the fan, and connecting plates are connected to both ends of the calcining nozzle, with both ends of the connecting plates connected to the inner wall of the base plate.

[0013] By adopting the above technical solution, the connecting plate facilitates the fixed installation of the calcining nozzle, thereby facilitating the calcining of the object by the calcining nozzle.

[0014] In a preferred embodiment, a feed inlet is connected to one side surface of the calcining box.

[0015] By adopting the above technical solution, the materials that need to be calcined can be transported into the interior of the calcination chamber through the feed inlet.

[0016] In a preferred embodiment, a door is movably provided on one outer surface of the calcining chamber, and a door handle is fixedly provided at the edge of the door surface.

[0017] By adopting the above technical solution, the door handle provided on the surface of the door facilitates the opening of the structure.

[0018] In a preferred embodiment, a fixing post is fixedly provided at the edge of the upper surface of the base plate, a flipping motor is provided on the surface of the fixing post, the output end of the flipping motor is connected to a rotating shaft inside the calcining box, and multiple flip plates are provided on the surface of the rotating shaft.

[0019] By adopting the above technical solution, the starting flipping motor can drive the flip plate to rotate through the rotating shaft, thereby flipping the objects inside the calcining box so that they can be calcined evenly. At the same time, the fixed column can fix the flipping motor.

[0020] In summary, due to the adoption of the above technical solution, the beneficial effects of this application are:

[0021] In this application, by setting an ash collection structure at the bottom of the calcination box, the ash can be collected effectively, and the accumulation of too much ash inside the calcination box can be prevented from affecting the calcination. When the calcined material on the surface of the filter screen works in conjunction with the flipping structure component, it can cause the ash to fall into the ash collection channel below the filter screen, and then into the ash collection box. The operator can pull out the ash collection box by holding the handle and using the slide and slider, and then centrally process the ash. Attached Figure Description

[0022] Figure 1 This is a schematic diagram of the main structure of the energy-saving calcination device of this application;

[0023] Figure 2 This is a schematic diagram of the internal structure of the calcination chamber in this application;

[0024] Figure 3 This is a schematic diagram of the internal structure of the water tank in this application.

[0025] The diagram shows the following components: 1. Base plate; 2. Calcination box; 3. Water tank; 4. Ash and slag collection box; 5. Support column; 6. Ash and slag collection channel; 7. Feed inlet; 8. Box door; 9. Tilting motor; 10. Calcination nozzle; 11. Fan; 12. Water tank; 13. Exhaust pipe; 14. Diverter block; 15. Filter screen; 16. Handle; 17. Slide groove; 18. Sliding block; 19. Rotating shaft; 20. Flip plate; 21. Connecting plate; 22. Fixed column; 23. Air outlet; 24. Connecting bend; 25. Box door handle. Detailed Implementation

[0026] To make the objectives, technical solutions, and advantages of the embodiments of this application clearer, the technical solutions in the embodiments of this application will be clearly and completely described below in conjunction with the embodiments of this application. Obviously, the described embodiments are only some embodiments of this application, not all embodiments. Based on the embodiments in this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.

[0027] Example:

[0028] Reference Figure 1-3 An energy-saving calcination device includes a base plate 1. A calcination box 2 is fixedly connected to the upper surface of the base plate 1 via a support column 5. An ash collection channel 6 is connected to the bottom end of the calcination box 2. A filter screen 15 is connected to one end of the ash collection channel 6 inside the calcination box 2. An ash collection box 4 is located below the ash collection channel 6. A slider 18 and a groove 17 are provided at the connection between the ash collection box 4 and the base plate 1. A handle 16 is fixedly provided on one side surface of the ash collection box 4, and the groove 17 and the slider 18 are movably connected. Setting up an ash collection structure at the bottom of the calcination box 2 can effectively collect the ash and prevent excessive ash accumulation inside the calcination box 2 from affecting the calcination process. When the calcined material on the surface of the filter screen 15 works in conjunction with the flipping structure component, it can cause the ash to fall into the ash collection channel 6 below the filter screen 15, and then into the ash collection box 4. The operator can then pull out the ash collection box 4 by holding the handle 16 in conjunction with the slide 17 and the slider 18, and then centrally process the ash.

[0029] Reference Figure 1-3 The upper surface of the base plate 1 is fixedly connected to the water tank 3 by the support column 5. The water tank 3 is provided with a connecting bend 24. The connecting bend 24 is connected to the top of the water tank 3 with an air outlet 23. The other end of the connecting bend 24 is connected to the water tank 12 inside the calcining box 2. The support column 5 provided on the surface of the base plate 1 facilitates the installation and fixation of the water tank 3. Together with the internal connecting bend 24 and the external air outlet 23, it can play an auxiliary role.

[0030] Reference Figure 1-2 The water tank 12 is equipped with a diversion block 14, and the surface of the diversion block 14 is connected to an exhaust pipe 13. The other end of the exhaust pipe 13 is connected to a fan 11 inside the calcination box 2. The fan 11, together with the exhaust pipe 13 and the diversion block 14, can transport the flue gas generated during calcination to the water tank 12 and the interior of the diversion block 14, thereby heating the water inside. At the same time, the filter screen installed at the pipe can prevent impurities in the flue gas from causing blockage.

[0031] Reference Figure 1-2A calcining nozzle 10 is provided below the fan 11, and a connecting plate 21 is connected to both ends of the calcining nozzle 10. The two ends of the connecting plate 21 are connected to the inner wall of the base plate 1. The connecting plate 21 facilitates the fixed installation of the calcining nozzle 10, thereby facilitating the calcining nozzle 10 to calcine the object.

[0032] Referring to Figure 1, a feed inlet 7 is connected to one side surface of the calcining box 2, and the material to be calcined can be transported into the interior of the calcining box 2 through the feed inlet 7.

[0033] Reference Figure 1 A door 8 is movably provided on one side of the outer surface of the calcining box 2, and a door handle 25 is fixedly provided at the edge of the surface of the door 8. The door handle 25 provided on the surface of the door 8 facilitates the opening of the structure.

[0034] Reference Figure 1-2 A fixing post 22 is fixedly installed at the edge of the upper surface of the base plate 1. A flipping motor 9 is installed on the surface of the fixing post 22. The output end of the flipping motor 9 is connected to a rotating shaft 19 inside the calcining box 2. Multiple flip plates 20 are installed on the surface of the rotating shaft 19. When the flipping motor 9 is started, it can drive the flip plates 20 to rotate through the rotating shaft 19, thereby flipping the objects inside the calcining box 2 so that they can be calcined evenly. At the same time, the fixing post 22 can fix the flipping motor 9.

[0035] The implementation principle of an embodiment of an energy-saving calcination device in this application is as follows:

[0036] By setting an ash collection structure at the bottom of the calcination box 2, the ash can be collected effectively, and the excessive accumulation of ash inside the calcination box 2 can be prevented from affecting the calcination. When the calcined material on the surface of the filter screen 15 works with the flipping structure component, it can cause the ash to fall into the ash collection channel 6 below the filter screen 15, and then into the ash collection box 4. The operator can pull out the ash collection box 4 by holding the handle 16 and using the slide 17 and slider 18, and then centrally process the ash.

[0037] The above embodiments are only used to illustrate the technical solutions of this application, and are not intended to limit them. Although this application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this application.

Claims

1. An energy-saving calcination device, comprising a base plate (1), characterized in that: The upper surface of the base plate (1) is fixedly connected to the calcination box (2) by the support column (5), and the bottom end of the calcination box (2) is connected to the ash collection channel (6). The ash collection channel (6) is connected to a filter screen (15) at one end inside the calcination box (2). The ash collection box (4) is set below the ash collection channel (6). The connection between the ash collection box (4) and the base plate (1) is provided with a slider (18) and a groove (17). A handle (16) is fixedly set on one side surface of the ash collection box (4), and the groove (17) and the slider (18) are movably connected.

2. The energy-saving calcination device as described in claim 1, characterized in that: The upper surface of the base plate (1) is fixedly connected to a water tank (3) by a support column (5). A connecting bend (24) is provided inside the water tank (3). An air outlet (23) is connected to the top of the water tank (3), and the other end of the connecting bend (24) is connected to a water tank (12) inside the calcining box (2).

3. The energy-saving calcination device as described in claim 2, characterized in that: The water tank (12) is provided with a diversion block (14) inside, and the surface of the diversion block (14) is connected to an exhaust pipe (13). The other end of the exhaust pipe (13) is connected to a fan (11) inside the calcining box (2).

4. The energy-saving calcination device as described in claim 3, characterized in that: A calcining nozzle (10) is provided below the fan (11), and a connecting plate (21) is connected to both ends of the calcining nozzle (10). Both ends of the connecting plate (21) are connected to the inner wall of the base plate (1).

5. The energy-saving calcination device as described in claim 1, characterized in that: The calcining box (2) has a feed inlet (7) connected to one side surface.

6. The energy-saving calcination device as described in claim 1, characterized in that: A door (8) is movably provided on one side of the outer surface of the calcining box (2), and a door handle (25) is fixedly provided at the edge of the surface of the door (8).

7. The energy-saving calcination device as described in claim 1, characterized in that: A fixed column (22) is fixedly installed at the edge of the upper surface of the base plate (1). A flip motor (9) is installed on the surface of the fixed column (22). The output end of the flip motor (9) is connected to a rotating shaft (19) inside the calcining box (2). Multiple flip plates (20) are installed on the surface of the rotating shaft (19).

Citation Information

Patent Citations

  • Energy-saving and environment-friendly gypsum calcination processing device

    CN215712668U