An organic fertilizer stirring and storage tank
Patent Information
- Application Number
- CN202522692784.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-19
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-12-19
AI Technical Summary
[0002]在有机肥料储存发酵领域,肥料在密闭罐体内发酵会持续产生甲烷和二氧化碳等气体导致罐内压力升高,现有储存罐泄压装置多采用固定阈值泄压阀或人工定期排气方式,固定阈值泄压阀无法根据不同肥料配方和发酵阶段调整泄压压力,人工排气方式需要频繁巡检且难以精确控制压力,同时现有可调式泄压装置调节过程复杂需要借助工具拆卸部件后重新设定参数,调节效率低下且调节后缺乏有效固定结构导致在振动环境下容易发生参数偏移
1、本实用新型通过罐体顶面外部套内滑动设置密封块配合泄压管实现自动泄压功能,当罐内发酵气体压力超过设压簧预设弹力时气体自动推动密封块上移从外部套与泄压管间隙排出多余气体,滑套沿泄压管外壁滑槽滑动对密封块移动进行导向确保运动平稳,压力降低后设压簧自动推动密封块下滑复位重新密封,无需人工巡检干预即可实现压力自动调控,有效解决传统固定阈值泄压阀适应性差和人工排气效率低的问题。
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Figure CN224901177U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of organic fertilizer storage and fermentation technology, and more specifically, it relates to an organic fertilizer mixing and storage tank. Background Technology
[0002] In the field of organic fertilizer storage and fermentation, the fermentation of fertilizer in a sealed tank will continuously produce gases such as methane and carbon dioxide, which will cause the pressure inside the tank to rise. Existing storage tank pressure relief devices mostly use fixed threshold pressure relief valves or manual periodic venting. Fixed threshold pressure relief valves cannot adjust the pressure relief according to different fertilizer formulas and fermentation stages. Manual venting requires frequent inspections and is difficult to control the pressure accurately. At the same time, the existing adjustable pressure relief devices have a complicated adjustment process, requiring tools to disassemble parts and reset parameters. The adjustment efficiency is low, and the lack of an effective fixing structure after adjustment makes it easy for parameters to deviate in a vibration environment.
[0003] Regarding the structural reliability of pressure relief devices, existing adjustment mechanisms mostly use threaded advancement to change the spring preload. After long-term use, the threads are prone to wear, leading to a decrease in adjustment accuracy. The adjustment components lack an axial guide structure, which can easily cause skew and jamming during operation, affecting the smoothness of adjustment. After adjustment, they rely solely on threaded self-locking or a single fastener for fixation, lacking a reliable circumferential positioning and locking mechanism. Under tank vibration or external force, they are prone to loosening, causing changes in the pressure relief threshold and affecting storage safety and fermentation process stability. Summary of the Invention
[0004] (a) Technical problems to be solved In view of the problems existing in the prior art, the present invention provides an organic fertilizer mixing and storage tank to solve the technical problems mentioned in the background art.
[0005] (II) Technical Solution To achieve the above objectives, this utility model provides the following technical solution: an organic fertilizer mixing and storage tank, comprising a tank body, an outer sleeve fixedly provided on the top surface of the tank body, a pressure relief pipe fixedly provided at the top of the outer sleeve, a sliding groove provided on the outer wall of the pressure relief pipe, multiple sets of sliding grooves and sliding sleeves provided thereon, a sealing block fixedly provided on the inner side of the sliding sleeve, the sealing block sliding inside the outer sleeve, an adjusting sleeve slidably provided on the outer wall of the outer sleeve, a compression spring connected between the adjusting sleeve and the sliding sleeve, a rotating sleeve rotatably provided on the outer wall of the outer sleeve, an arc-shaped groove provided on the outer wall of the rotating sleeve, a movable block fixedly provided on the outer wall of the adjusting sleeve, multiple sets of movable blocks and arc-shaped grooves and slidably connected thereon, a positioning sleeve fixedly provided on the bottom surface of the rotating sleeve, a positioning block slidably provided on the outer wall of the positioning sleeve, multiple sets of positioning blocks provided, a fixing plate fixedly provided on the outer wall of the outer sleeve, multiple sets of fixing plates and positioning holes provided on the inner side of each fixing plate, the multiple sets of positioning holes respectively abutting against the multiple sets of positioning blocks.
[0006] The present invention is further configured such that a guide block is fixedly provided on the inner side of the adjusting sleeve, and a guide groove is provided on the outer wall of the outer sleeve. Multiple sets of the guide block and the guide groove are provided and slidably connected to ensure that the adjusting sleeve slides smoothly along the axial direction of the outer sleeve without deviation or jamming.
[0007] The present invention is further configured such that the multiple sets of movable blocks and the outer side of the arc groove are all arc-shaped and slidably connected, making the process of the arc groove pushing the movable blocks smoother and less strenuous.
[0008] The present invention is further configured such that push springs are connected between the multiple sets of positioning blocks and the outer wall of the positioning sleeve, so that the positioning blocks automatically extend outward and engage with the positioning holes to achieve self-locking.
[0009] The present invention is further configured such that the top surface of the multiple sets of positioning blocks and the inner side of the positioning holes are all arc-shaped, so as to facilitate the smooth sliding of the positioning blocks into the positioning holes to achieve quick engagement.
[0010] The present invention is further configured such that a support is fixedly provided on the top surface of the tank, a motor is fixedly provided on the top surface of the support, a rotating rod is fixedly provided at the output end of the motor, the rotating rod is rotatably connected to the tank, and a stirring rack is fixedly provided on the outer wall of the rotating rod. Multiple sets of stirring racks are provided to fully stir and mix the fertilizer in the tank to improve the uniformity of fermentation.
[0011] The present invention is further provided that the bottom surface of the tank is connected to a discharge pipe, which facilitates the discharge of fertilizer after the mixing and storage are completed.
[0012] The present invention is further provided that the top surface of the tank is connected to a feed pipe, which facilitates the addition of organic fertilizer raw materials into the tank.
[0013] (III) Beneficial Effects Compared with the prior art, the present invention provides an organic fertilizer mixing and storage tank, which has the following beneficial effects: 1. This utility model achieves automatic pressure relief by sliding a sealing block inside the outer sleeve on the top surface of the tank in conjunction with a pressure relief pipe. When the pressure of the fermentation gas inside the tank exceeds the preset elastic force of the pressure spring, the gas automatically pushes the sealing block upward and discharges excess gas from the gap between the outer sleeve and the pressure relief pipe. The sliding sleeve slides along the groove on the outer wall of the pressure relief pipe to guide the movement of the sealing block and ensure smooth movement. After the pressure decreases, the pressure spring automatically pushes the sealing block downward to reset and reseal. Automatic pressure regulation can be achieved without manual inspection and intervention, effectively solving the problems of poor adaptability and low efficiency of manual venting of traditional fixed threshold pressure relief valves.
[0014] 2. This utility model uses the rotating sleeve to push the movable block along the inner wall of the arc groove, causing the adjusting sleeve to slide along the outer sleeve axis. This changes the compression amount of the spring between the adjusting sleeve and the sliding sleeve, thereby adjusting the pressure threshold required for pressure relief. The guide block slides along the guide groove of the outer sleeve to guide the movement of the adjusting sleeve and prevent it from deviating or getting stuck. The arc-shaped design of the movable block and the outer side of the arc groove makes the pushing process smooth and effortless. Compared with the traditional screw-in adjustment method, it is more convenient to operate and avoids the decrease in accuracy caused by thread wear. The pressure relief parameters can be quickly adjusted according to the fermentation characteristics of different fertilizers.
[0015] 3. This utility model uses multiple sets of positioning blocks on the outer wall of the positioning sleeve to automatically extend outward under the action of a push spring and engage with the positioning holes of the fixing plate to perform circumferential positioning of the rotating sleeve. This effectively prevents the rotating sleeve from rotating under vibration, which would cause a change in the pressure relief threshold. The top surface of the positioning block and the inner side of the positioning hole are both set in an arc shape so that the positioning block can slide in smoothly to achieve quick engagement and positioning. When releasing the positioning, pressing the positioning block will cause it to retract into the positioning sleeve for easy readjustment. This forms a reliable self-locking positioning mechanism to ensure long-term stability of the adjustment parameters. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the overall structure of an organic fertilizer mixing and storage tank according to the present invention; Figure 2 This is a cross-sectional view of the tank body in this utility model; Figure 3 This is a schematic diagram of the structure of the outer sleeve and the pressure relief pipe in this utility model; Figure 4 This is a cross-sectional view of the outer sleeve in this utility model; Figure 5 This is a schematic diagram showing the disassembled structure of the adjusting sleeve, rotating sleeve, and fixing plate in this utility model.
[0017] In the diagram: 1. Tank body; 2. Outer sleeve; 3. Pressure relief pipe; 4. Slide groove; 5. Sliding sleeve; 6. Sealing block; 7. Adjusting sleeve; 8. Compression spring; 9. Rotating sleeve; 10. Arc groove; 11. Movable block; 12. Positioning sleeve; 13. Positioning block; 14. Fixing plate; 15. Positioning hole; 16. Guide block; 17. Guide groove; 18. Push spring; 19. Support; 20. Motor; 21. Rotating rod; 22. Agitator; 23. Discharge pipe; 24. Feed pipe. Detailed Implementation
[0018] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. The present invention will now be described in detail with reference to the accompanying drawings and embodiments.
[0019] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains.
[0020] In this utility model, unless otherwise stated, the orientations used, such as "up" and "down", usually refer to the direction shown in the accompanying drawings, or to the vertical, perpendicular, or gravitational direction; similarly, for ease of understanding and description, "left" and "right" usually refer to the left and right shown in the accompanying drawings; "inner" and "outer" refer to the inner and outer contours of each component itself, but the above directional terms are not used to limit this utility model.
[0021] Please see Figures 1-5 An organic fertilizer mixing and storage tank includes a tank body 1. An outer sleeve 2 is fixedly provided on the top surface of the tank body 1. A pressure relief pipe 3 is fixedly provided at the top of the outer sleeve 2. A sliding groove 4 is provided on the outer wall of the pressure relief pipe 3. Multiple sets of sliding grooves 4 are provided and sliding sleeves 5 are provided. A sealing block 6 is fixedly provided on the inner side of the sliding sleeve 5. The sealing block 6 slides inside the outer sleeve 2. An adjusting sleeve 7 is slidably provided on the outer wall of the outer sleeve 2. A compression spring 8 is provided between the adjusting sleeve 7 and the sliding sleeve 5. A rotating sleeve 9 is rotatably provided on the outer wall of the outer sleeve 2. An arc-shaped groove 10 is provided on the outer wall of the rotating sleeve 9. A movable block 11 is fixedly provided on the outer wall of the adjusting sleeve 7. Multiple sets of movable blocks 11 and arc-shaped grooves 10 are provided and slidably connected. A positioning sleeve 12 is fixedly provided on the bottom surface of the rotating sleeve 9. A positioning block 13 is slidably provided on the outer wall of the positioning sleeve 12. Multiple sets of positioning blocks 13 are provided. A fixing plate 14 is fixedly provided on the outer wall of the outer sleeve 2. Multiple sets of fixing plates 14 are provided and positioning holes 15 are provided on the inner side of each fixing plate 14. Multiple sets of positioning holes 15 abut against multiple sets of positioning blocks 13 respectively.
[0022] A bracket 19 is fixedly installed on the top surface of the tank body 1, a motor 20 is fixedly installed on the top surface of the bracket 19, a rotating rod 21 is fixedly installed at the output end of the motor 20, the rotating rod 21 is rotatably connected to the tank body 1, and a stirring rack 22 is fixedly installed on the outer wall of the rotating rod 21. Multiple sets of stirring racks 22 are provided.
[0023] A discharge pipe 23 is connected to the bottom surface of the tank body 1.
[0024] The top surface of tank 1 is connected to a feed pipe 24.
[0025] In this embodiment, organic fertilizer raw materials are added into the tank 1 through the feed pipe 24. The motor 20 drives the rotating rod 21 to drive multiple sets of stirring racks 22 to stir and mix the fertilizer in the tank 1. During the storage process, the fertilizer ferments and produces gas, causing the pressure inside the tank to gradually increase. When the pressure inside the tank exceeds the preset elastic force of the pressure spring 8, the gas pushes the sealing block 6 to slide upward along the outer sleeve 2. The sliding sleeve 5 slides along the sliding groove 4 on the outer wall of the pressure relief pipe 3 to guide the movement of the sealing block 6. After the sealing block 6 moves upward, the gas inside the tank is discharged from the gap between the outer sleeve 2 and the pressure relief pipe 3 to achieve automatic pressure relief. After the pressure decreases, the pressure spring 8 pushes the sliding sleeve 5 to drive the sealing block 6 to slide downward to reset and reseal the outer sleeve 2. After the stirring and storage are completed, the fertilizer is discharged through the discharge pipe 23.
[0026] Please see Figures 3-5 As a further implementation of the overall equipment: a guide block 16 is fixedly provided on the inner side of the adjusting sleeve 7, and a guide groove 17 is provided on the outer wall of the outer sleeve 2. Multiple sets of guide blocks 16 and guide grooves 17 are provided and slidably connected.
[0027] The outer sides of the multiple sets of movable blocks 11 and the arc-shaped groove 10 are all set to be arc-shaped and slidably connected.
[0028] Push springs 18 are provided between the multiple sets of positioning blocks 13 and the outer wall of the positioning sleeve 12.
[0029] The top surface of multiple positioning blocks 13 and the inner side of positioning holes 15 are all set to be arc-shaped.
[0030] More specifically, when the pressure relief threshold needs to be adjusted according to the different fertilizer fermentation characteristics, the rotating sleeve 9 is rotated. The inner wall of the arc groove 10 pushes the movable block 11, causing the adjusting sleeve 7 to slide along the outer sleeve 2 axially. The guide block 16 slides along the guide groove 17 to guide the movement of the adjusting sleeve 7 and prevent it from deviating. The arc-shaped design of the movable block 11 and the outer side of the arc groove 10 makes the sliding process smooth. The adjusting sleeve 7 moves up and down to change the compression of the compression spring 8 between it and the sliding sleeve 5, thereby adjusting the pressure threshold required for pressure relief. After the adjustment is in place, multiple sets of positioning blocks 13 extend outward under the action of the push spring 18 and are inserted into the positioning hole 15 of the fixing plate 14 to perform circumferential positioning of the rotating sleeve 9 to prevent it from rotating. The arc-shaped design of the top surface of the positioning block 13 and the inner side of the positioning hole 15 makes it easy for the positioning block 13 to be inserted smoothly and achieve rapid positioning.
[0031] In summary, during the use or operation of the overall equipment: organic fertilizer raw materials are added into the tank 1 through the feed pipe 24. The motor 20 drives the rotating rod 21 to drive multiple sets of stirring frames 22 to stir and mix the fertilizer in the tank 1. During the storage process, the fertilizer ferments and produces gas, causing the pressure inside the tank to gradually increase. When the pressure inside the tank exceeds the preset elastic force of the pressure spring 8, the gas pushes the sealing block 6 to slide upward along the outer sleeve 2. The sliding sleeve 5 slides along the sliding groove 4 on the outer wall of the pressure relief pipe 3 to guide the movement of the sealing block 6. After the sealing block 6 moves upward, the gas inside the tank is discharged from the gap between the outer sleeve 2 and the pressure relief pipe 3 to achieve automatic pressure relief. After the pressure decreases, the pressure spring 8 pushes the sliding sleeve 5 to drive the sealing block 6 to slide downward to reset and reseal the outer sleeve 2. After the stirring and storage are completed, the fertilizer is discharged through the discharge pipe 23.
[0032] When adjusting the pressure relief threshold according to the different fertilizer fermentation characteristics, the rotating sleeve 9 is rotated. The inner wall of the arc groove 10 pushes the movable block 11, causing the adjusting sleeve 7 to slide along the outer sleeve 2 axially. The guide block 16 slides along the guide groove 17 to guide the movement of the adjusting sleeve 7 and prevent it from deviating. The arc-shaped design of the movable block 11 and the outer side of the arc groove 10 makes the sliding process smooth. The adjusting sleeve 7 moves up and down to change the compression of the compression spring 8 between it and the sliding sleeve 5, thereby adjusting the pressure threshold required for pressure relief. After the adjustment is in place, multiple sets of positioning blocks 13 extend outward under the action of the push spring 18 and are inserted into the positioning hole 15 of the fixing plate 14 to perform circumferential positioning of the rotating sleeve 9 to prevent it from rotating. The arc-shaped design of the top surface of the positioning block 13 and the inner side of the positioning hole 15 makes it easy for the positioning block 13 to be inserted smoothly and achieve rapid positioning.
[0033] Of all the solutions mentioned above, those involving connections between two components can be selected based on the actual situation, such as welding, bolt and nut connection, bolt or screw connection, or other well-known connection methods. These will not be elaborated on here. For all the fixed connections mentioned above, welding is the preferred option. In all the solutions mentioned above, the operation of electrical components, unless otherwise specified, is controlled by a controller. Since the devices matched with the controllers are common devices, their control principles and wiring connections are existing, well-known, and mature technologies, and their specific circuit structures will not be described in detail here. The specific models and specifications of the electrical components involved in this solution need to be selected and determined according to the actual specifications of the device. The specific selection and calculation methods adopt existing technologies in this field, and therefore will not be described in detail. Of all the solutions mentioned above, those involving motors can be combined with reducers if necessary. The connection structure and working principle between the motor and the reducer are existing known technologies and will not be described in detail in this utility model. Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. An organic fertilizer mixing and storage tank, comprising a tank body (1), characterized in that: The tank body (1) is fixedly provided with an outer sleeve (2) on its top surface. The top of the outer sleeve (2) is fixedly provided with a pressure relief pipe (3). The outer wall of the pressure relief pipe (3) is provided with a sliding groove (4). The sliding groove (4) is provided with multiple sets and sliding sleeves (5) are slidably provided. A sealing block (6) is fixedly provided on the inner side of the sliding sleeve (5). The sealing block (6) slides inside the outer sleeve (2). An adjusting sleeve (7) is slidably provided on the outer wall of the outer sleeve (2). A pressure spring (8) is connected between the adjusting sleeve (7) and the sliding sleeve (5). A rotating sleeve (9) is rotatably provided on the outer wall of the outer sleeve (2). 9) An arc groove (10) is provided on the outer wall. A movable block (11) is fixedly provided on the outer wall of the adjusting sleeve (7). Multiple sets of movable blocks (11) and arc groove (10) are provided and slidably connected. A positioning sleeve (12) is fixedly provided on the bottom surface of the rotating sleeve (9). A positioning block (13) is slidably provided on the outer wall of the positioning sleeve (12). Multiple sets of positioning blocks (13) are provided. A fixing plate (14) is fixedly provided on the outer wall of the outer sleeve (2). Multiple sets of fixing plates (14) are provided and positioning holes (15) are provided on the inner side. Multiple sets of positioning holes (15) abut against multiple sets of positioning blocks (13).
2. The organic fertilizer mixing and storage tank according to claim 1, characterized in that: The inner side of the adjusting sleeve (7) is fixedly provided with a guide block (16), and the outer wall of the outer sleeve (2) is provided with a guide groove (17). The guide block (16) and the guide groove (17) are provided with multiple sets and are slidably connected.
3. The organic fertilizer mixing and storage tank according to claim 2, characterized in that: multiple sets The outer sides of the movable block (11) and the arc groove (10) are both set to be arc-shaped and slidably connected.
4. The organic fertilizer mixing and storage tank according to claim 3, characterized in that: Each of the multiple sets of positioning blocks (13) is connected to the outer wall of the positioning sleeve (12) by a push spring (18).
5. An organic fertilizer mixing and storage tank according to claim 4, characterized in that: The top surface of the multiple positioning blocks (13) and the inner side of the positioning holes (15) are all set to be arc-shaped.
6. An organic fertilizer mixing and storage tank according to claim 5, characterized in that: The top surface of the tank (1) is fixedly provided with a bracket (19), the top surface of the bracket (19) is fixedly provided with a motor (20), the output end of the motor (20) is fixedly provided with a rotating rod (21), the rotating rod (21) is rotatably connected to the tank (1), the outer wall of the rotating rod (21) is fixedly provided with a stirring rack (22), and the stirring rack (22) is provided with multiple sets.
7. An organic fertilizer mixing and storage tank according to claim 6, characterized in that: The bottom surface of the tank (1) is connected to a discharge pipe (23).
8. An organic fertilizer mixing and storage tank according to claim 7, characterized in that: The top surface of the tank (1) is connected to a feed pipe (24).