A ventilated deodorized compost fermentation tank
Patent Information
- Application Number
- CN202522694439.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-19
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-12-19
AI Technical Summary
[0004]本实用新型的目的在于:为了解决现有的堆肥发酵过程中产生的高浓度恶臭气体直接逸散到环境中,严重影响厂界及周边空气质量的问题,而提出的一种通风除臭的堆肥发酵槽
通过通风组件的设计,包括滤网、曝气管、气泵等结构,能够有效防止细料堵塞气孔,同时将堆肥过程中产生的高湿、高温、高臭气体抽出并进行处理,显著改善发酵槽的通风条件,减少异味的散发,提升工作环境的舒适度;滤网通过插杆和插孔的结构安装在发酵槽内,便于拆卸和清洗,方便对发酵槽内部进行清理和维护,延长设备的使用寿命;混合组件的设计能够使发酵槽内的肥料搅拌均匀,避免局部发酵不充分,从而提高肥料的质量和一致性。
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Figure CN224901184U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of composting fermentation tank technology, and in particular to a ventilated and deodorized composting fermentation tank. Background Technology
[0002] Existing composting fermentation tanks are mostly semi-open or simply covered structures, with natural ventilation at the bottom or mechanical turning to supply oxygen. The malodorous gases such as ammonia and hydrogen sulfide produced during the fermentation process are directly released, causing the odor concentration at the factory boundary and surrounding environment to exceed the standard.
[0003] Because the fermentation tank has a simple structure and cannot be effectively sealed, the high concentration of malodorous gases produced during the fermentation process directly escapes into the environment, seriously affecting the air quality at the factory boundary and in the surrounding area, making it difficult to meet environmental protection requirements. Utility Model Content
[0004] The purpose of this invention is to solve the problem of high concentrations of malodorous gases generated during existing composting fermentation processes directly escaping into the environment and seriously affecting the air quality at the factory boundary and surrounding areas. Therefore, this invention proposes a ventilated and deodorized composting fermentation tank.
[0005] To achieve the above objectives, the present invention employs the following technology: a ventilated and deodorized composting fermentation tank, comprising a frame, on which a fermentation tank is fixedly installed, a door is provided on one side of the fermentation tank, a cover plate is installed on the top of the fermentation tank by screws, a ventilation component capable of deodorizing during composting fermentation is assembled on the fermentation tank, and a mixing component capable of stirring the fertilizer is also assembled on the fermentation tank.
[0006] As a further description of the above technical solution: the ventilation component includes a filter screen placed inside the fermentation tank, a plug rod is fixedly installed at the bottom of the frame of the filter screen, the mounting bracket is symmetrically installed on the fermentation tank, and several holes are opened on the mounting bracket.
[0007] As a further description of the above technical solution: the aeration pipe is fixedly installed inside the fermentation tank, the connecting pipe is connected between several aeration pipes, the air pump is fixedly installed on the frame, and the air delivery pipe is set between the connecting pipe and the air pump.
[0008] As a further description of the above technical solution: the aeration pipe is located below the filter screen, and the aeration pipe has several air holes. There are two air supply pipes, one of which is connected to the connecting pipe and the exhaust port of the first air pump, and the other is connected to the air inlet of the first air pump.
[0009] As a further description of the above technical solution: an air pump two is fixedly installed on one side of the frame, and an exhaust pipe is provided between the cover plate and the air pump two.
[0010] As a further description of the above technical solution: there are two exhaust pipes, one of which is connected to the cover plate and the air inlet of the second air pump, and the other is connected to the air outlet of the second air pump and the pre-washing tower.
[0011] As a further description of the above technical solution: the mixing component includes a rotating rod rotatably mounted on the fermentation tank, a stirring blade and a driven gear respectively mounted on the rotating rod, and a driving gear fixedly mounted on the output end of the servo motor, and the driving gear meshes with the driven gear.
[0012] In summary, due to the adoption of the above technical solution, the beneficial effects of this utility model are: The ventilation components, including filters, aeration pipes, and air pumps, effectively prevent fine materials from clogging the pores. They also extract and treat the high-humidity, high-temperature, and high-odor gases generated during composting, significantly improving ventilation in the fermentation tank, reducing odor emissions, and enhancing the comfort of the working environment. The filters are installed inside the fermentation tank via insert rods and holes, facilitating disassembly and cleaning, simplifying internal cleaning and maintenance, and extending the equipment's lifespan. The mixing components ensure even mixing of the fertilizer within the fermentation tank, preventing incomplete fermentation in certain areas and improving the quality and consistency of the fertilizer. Attached Figure Description
[0013] Figure 1 An overall schematic diagram according to an embodiment of the present utility model is shown; Figure 2 The present invention provides an embodiment of the present invention. Figure 1 Another perspective view; Figure 3 This diagram shows the effect of the cover plate after disassembly according to an embodiment of the present invention; Figure 4 A schematic diagram of a ventilation assembly according to an embodiment of the present invention is shown; Figure 5 A cross-sectional view of a fermentation tank provided according to an embodiment of the present invention is shown; Figure 6 A diagram showing the positional relationship between the filter screen and the aeration pipe according to an embodiment of the present invention is provided. Figure 7 The diagram shows the effect of disassembling the filter screen according to an embodiment of the present invention; Figure 8 A schematic diagram of the structure of an aeration pipe provided according to an embodiment of the present invention is shown.
[0014] Legend: 10. Frame; 11. Fermentation tank; 12. Door; 13. Cover plate; 14. Ventilation assembly; 141. Filter screen; 142. Insert rod; 143. Mounting bracket; 144. Insertion hole; 145. Aeration pipe; 146. Connecting pipe; 147. Air pump one; 148. Air supply pipe; 149. Air pump two; 1410. Exhaust pipe; 15. Mixing assembly; 151. Rotating rod; 152. Stirring blade; 153. Driven gear; 154. Servo motor; 155. Driven gear. Detailed Implementation
[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.
[0016] Reference Figure 1 - Figure 8 This embodiment provides a ventilated and deodorized composting fermentation tank, including a frame 10, on which a fermentation tank 11 is fixedly installed. The fermentation tank 11 is used for fermenting compost. A door 12 is provided on one side of the fermentation tank 11. By opening the door 12, compost can be transported into the fermentation tank 11. A cover plate 13 is installed on the top of the fermentation tank 11 by screws. A sealing structure is provided between the cover plate 13 and the door 12 and the fermentation tank 11 to prevent the leakage of odors emitted during compost fermentation. A ventilation component 14 that can deodorize during compost fermentation is installed on the fermentation tank 11. A mixing component 15 that can stir the fertilizer is also installed on the fermentation tank 11.
[0017] Reference Figure 4 - Figure 8 Specifically, in order to ventilate and deodorize the fermentation tank 11, a ventilation assembly 14 is provided. The ventilation assembly 14 includes a filter screen 141 placed inside the fermentation tank 11. The filter screen 141 is a pre-existing anti-seepage filter screen 141. The anti-seepage filter screen 141 can prevent fine materials from clogging the air holes on the aeration pipe 145. A plug rod 142 is fixedly installed at the bottom edge of the frame of the filter screen 141. A mounting bracket 143 is symmetrically installed on the fermentation tank 11. Several holes 144 are opened on the mounting bracket 143. The size of the holes 144 is adapted to the plug rod 142. In the initial state, the holes 144 are inserted into the filter screen 141, thus playing a role in installing the filter screen 141. By removing the top cover plate 13, such as... Figure 3As shown, the filter screen 141 can then be pulled upwards to remove it from the mounting bracket 143. At the same time, a drain pipe is provided at the bottom of the frame 10, through which the liquid produced at the bottom of the frame 10 due to composting fermentation can be drained.
[0018] In more detail, the aeration pipe 145 is fixedly installed inside the fermentation tank 11, and the connecting pipe 146 is connected between several aeration pipes 145. Air can be supplied to the interior of the fermentation tank 11 through the aeration pipe 145, so that the compost can fully contact the air for fermentation. The air pump 147 is fixedly installed on the frame 10, and the air supply pipe 148 is set between the connecting pipe 146 and the air pump 147. Air can be transported from the air pump 147 to the connecting pipe 146 through the air supply pipe 148, and then the air can be transported to several aeration pipes 145 through the connecting pipe 146.
[0019] In more detail, the aeration pipe 145 is located below the filter screen 141, and several air holes are opened on the aeration pipe 145 to allow air inside the aeration pipe 145 to be discharged. There are two air supply pipes 148, one of which is connected to the exhaust port of the connecting pipe 146 and the air pump 147, and the other is connected to the air inlet of the air pump 147. By starting the air pump 147, a negative pressure is generated at the air inlet of the air pump 147, which draws in air. Then, a positive pressure is generated at the exhaust port of the air pump 147, which delivers the air through the air supply pipe 148 to the connecting pipe 146, and then through the connecting pipe 146 to deliver the air to several aeration pipes 145. The air inside the aeration pipes 145 can be discharged through the air holes, so that the compost can fully contact the air for fermentation.
[0020] In more detail, an air pump 149 is fixedly installed on one side of the frame 10, and an exhaust pipe 1410 is provided between the cover plate 13 and the air pump 149. The exhaust pipe 1410 can extract and treat the air (high humidity, high temperature, and high odor) generated during composting, thereby providing ventilation and deodorization for the fermentation tank 11.
[0021] In more detail, there are two exhaust pipes 1410. One is connected to the cover plate 13 and the air inlet of the second air pump 149, and the other is connected to the air outlet of the second air pump 149 and the pre-washing tower. During the composting fermentation process, high humidity, high temperature and high odor gases are generated. At this time, by starting the second air pump 149, a negative pressure is generated at the air inlet of the second air pump 149, so that the exhaust pipe 1410 can draw out the gas in the fermentation tank 11 and deliver the air to the pre-washing tower through the positive pressure of the air outlet. Through the aeration pipe 145 at the bottom, the air can circulate in the fermentation tank 11, thereby completing the ventilation and deodorization of the fermentation tank 11. Then, the pre-washing tower cools, removes dust and removes some of the ammonia in the gas. Finally, the gas is purified by passing through a biological filter and deep treatment.
[0022] Reference Figure 2 - Figure 5 Specifically, in order to ensure that the fertilizer fully contacts the air for fermentation, a mixing component 15 is provided. The mixing component 15 includes a rotating rod 151 rotatably mounted on the fermentation tank 11, a stirring blade 152 and a driven gear 153 respectively mounted on the rotating rod 151. The rotating rod 151 enables the stirring blade 152 and the driven gear 153 to rotate synchronously. The stirring blade 152 can stir the fertilizer, allowing it to fully contact the air for fermentation. A drive gear 155 is fixedly mounted on the output end of a servo motor 154. The servo motor 154 is fixedly mounted on the frame 10. The servo motor 154 can drive the drive gear 155 to rotate, and the drive gear 155 meshes with the driven gear 153. When the drive gear 155 rotates, the meshing causes the driven gear 153 to also drive the rotating rod 151 to rotate, thereby enabling the stirring blade 152 to rotate and stir the fertilizer inside the fermentation tank 11.
[0023] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.
Claims
1. A ventilated and deodorized composting fermentation tank, characterized in that, Includes a frame (10), on which a fermentation tank (11) is fixedly installed. A door (12) is opened on one side of the fermentation tank (11). A cover plate (13) is installed on the top of the fermentation tank (11) by screws. A ventilation component (14) capable of deodorizing during composting is installed on the fermentation tank (11). A mixing component (15) capable of stirring the fertilizer is also installed on the fermentation tank (11).
2. The ventilated and deodorized composting fermentation tank according to claim 1, characterized in that, The ventilation assembly (14) includes a filter screen (141) placed inside the fermentation tank (11). A plug rod (142) is fixedly installed at the bottom edge of the filter screen (141). A mounting bracket (143) is symmetrically installed on the fermentation tank (11), and several holes (144) are opened on the mounting bracket (143).
3. The ventilated and deodorized composting fermentation tank according to claim 2, characterized in that, The aeration pipe (145) is fixedly installed inside the fermentation tank (11), the connecting pipe (146) is connected between several aeration pipes (145), the air pump (147) is fixedly installed on the frame (10), and the air supply pipe (148) is set between the connecting pipe (146) and the air pump (147).
4. The ventilated and deodorized composting fermentation tank according to claim 3, characterized in that, The aeration pipe (145) is located below the filter screen (141), and several air holes are provided on the aeration pipe (145). There are two air supply pipes (148), one of which is connected to the exhaust port of the connecting pipe (146) and the air pump (147), and the other is connected to the air inlet of the air pump (147).
5. A ventilated and deodorized composting fermentation tank according to claim 3, characterized in that, An air pump 2 (149) is fixedly installed on one side of the frame (10), and an exhaust pipe (1410) is provided between the cover plate (13) and the air pump 2 (149).
6. A ventilated and deodorized composting fermentation tank according to claim 5, characterized in that, There are two exhaust pipes (1410), one of which is connected to the cover plate (13) and the air inlet of the second air pump (149), and the other is connected to the air outlet of the second air pump (149) and the pre-washing tower.
7. A ventilated and deodorized composting fermentation tank according to claim 1, characterized in that, The mixing component (15) includes a rotating rod (151) rotatably mounted on the fermentation tank (11), a stirring blade (152) and a driven gear (153) respectively mounted on the rotating rod (151), and a driving gear (155) fixedly mounted on the output end of the servo motor (154), and the driving gear (155) meshes with the driven gear (153).