A slow-release urea fertilizer coating device

Abstract

The utility model relates to fertilizer production equipment technical field, especially in slow -release urea fertilizer coating device, including bearing seat, the upper end surface fixed connection of bearing seat has four support plates, four the support plate presents horizontal distribution, the upper end surface front portion fixed connection of bearing seat has the power box, the upper end surface middle part fixed connection of bearing seat has the support seat, and support seat is located the positive rear of power box and interval arrangement with power box, the top of left side the support plate and right side support plate all are equipped with track groove, four the support plate said I surface common rotation connection has the drive coating assembly, the drive coating assembly horizontal erection is located the positive top of bearing seat. The utility model discloses through setting up transmission stable drive coating assembly and structure adaptation's mixed coating part, has realized the uniform coating of slow -release urea fertilizer and orderly discharge, has improved the coating quality and production efficiency significantly.

Description

Technical Field

[0001] This utility model relates to the field of fertilizer production equipment technology, and in particular to a slow-release urea fertilizer coating device. Background Technology

[0002] Slow-release urea fertilizer controls the nutrient release rate through coating technology, which matches the nutrient requirements of plant growth, reduces nutrient loss and the number of fertilizations, and improves fertilizer utilization. The coating process is a core step, and the performance of the equipment directly affects the uniformity of fertilizer coating and production efficiency.

[0003] Existing coating devices often suffer from insufficient material mixing, making it difficult for the coating material to contact urea granules evenly. This results in uneven coating thickness, affecting the slow-release effect. Furthermore, some devices lack a reasonable material conveying structure, causing material to accumulate during the coating process, hindering orderly advancement and efficient discharge. In addition, insufficient sealing performance can lead to material leakage or impurity contamination, further reducing product quality. Therefore, a slow-release urea fertilizer coating device needs to be designed to address these issues. Utility Model Content

[0004] The main objective of this invention is to provide a slow-release urea fertilizer coating device, which can effectively solve the problems in the background art.

[0005] To achieve the above objectives, the technical solution adopted by this utility model is as follows:

[0006] A slow-release urea fertilizer coating device includes a support base, four support plates fixedly connected to the upper surface of the support base, the four support plates being horizontally distributed, a power supply box fixedly connected to the front of the upper surface of the support base, a support seat fixedly connected to the middle of the upper surface of the support base, and the support seat being located directly behind the power supply box and spaced apart from the power supply box, the top of the left and right support plates are provided with track grooves, and a driving coating assembly is rotatably connected to the four support plates, the driving coating assembly being horizontally mounted directly above the support base.

[0007] Preferably, the driving coating assembly includes a dual-axis motor, which is fixedly mounted on the upper end face of the support base. The two output shafts of the dual-axis motor extend outward in the horizontal direction and are respectively fixedly connected to connecting rods. The two connecting rods are coaxially arranged. A main gear is fixedly sleeved on the outer surface of each connecting rod. A driven gear ring is meshed on the upper part of the outer surface of each main gear. A mixing coating component is fixedly connected to the inner ring walls of the two driven gear rings. The mixing coating component rotates through the meshing of the driven gear ring and the main gear.

[0008] Preferably, the mixing coating component includes a coating roller, which is horizontally positioned and located directly above the support base. Track rings are fixedly fitted onto the left and right sides of the outer surface of the coating roller, respectively. A feed groove is formed on the left end face of the coating roller, and a discharge groove is formed on the right end face. A feed cover is detachably connected to the left end of the coating roller via a snap fastener, and the feed cover is sealed to the feed groove. A discharge cover is detachably connected to the right end of the coating roller via a snap fastener, and the discharge cover is sealed to the discharge groove. Multiple fan-shaped plates are axially distributed on the inner wall of the coating roller, and these multiple fan-shaped plates are fixedly connected to the inner wall of the coating roller.

[0009] Preferably, the end of the connecting rod away from the dual-axis motor is movably connected to the inner wall of the two intermediate support plates via a bearing.

[0010] Preferably, the track ring has a circular ring structure, the outer diameter of the track ring is adapted to the groove width of the track groove, and the two track rings are respectively rotatably engaged with the track grooves of the left support plate and the right support plate.

[0011] Preferably, the coating roller is inclined inside, the axis of the coating roller forms a 10° angle with the horizontal direction, and the feed trough side of the coating roller is higher than the discharge trough side.

[0012] Preferably, the tilting direction of the coating roller is adapted to the helical direction of the sector plate, and the helical rise angle of the sector plate is in the same direction as the tilting angle of the coating roller.

[0013] Preferably, the power supply box is electrically connected to the dual-axis motor via internal wiring, and a control switch is provided on the front of the power supply box.

[0014] Compared with the prior art, the present invention has the following beneficial effects:

[0015] 1. In this utility model, the coating roller is driven to rotate stably by the transmission cooperation of the dual-shaft motor, connecting rod, main gear, and driven gear ring. With the fan-shaped plate structure inside the coating roller, the fan-shaped plate fully tumbles the material during rotation, realizing the uniform mixing of coating material and urea granules. This solves the problems of insufficient material mixing and uneven coating, and ensures the slow-release effect of slow-release urea fertilizer.

[0016] 2. In this utility model, the inclined setting of the coating roller is adapted to the spiral direction of the fan-shaped plate. With the synergistic effect of the two, the material is pushed to move in an orderly manner towards the discharge end. At the same time, the sealing cooperation between the feed cover, the discharge cover and the coating roller effectively prevents material leakage and impurities from entering, solves the problems of material accumulation and disordered discharge, and improves production efficiency and product quality. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure of a slow-release urea fertilizer coating device according to the present invention.

[0018] Figure 2 This is a front view structural diagram of a slow-release urea fertilizer coating device according to the present invention;

[0019] Figure 3 This is a partial structural schematic diagram of a slow-release urea fertilizer coating device according to the present invention;

[0020] Figure 4 This is a schematic diagram of the drive coating component structure of a slow-release urea fertilizer coating device according to the present invention;

[0021] Figure 5 This is a schematic diagram of the mixed coating component structure of a slow-release urea fertilizer coating device according to the present invention.

[0022] In the diagram: 1. Load-bearing seat; 2. Drive coating assembly; 3. Power supply box; 4. Support seat; 5. Support plate; 6. Track groove; 21. Dual-axis motor; 22. Connecting rod; 23. Main gear; 24. Driven gear ring; 25. Mixing coating component; 251. Coating roller; 252. Track ring; 253. Feed cover; 254. Fan-shaped plate; 255. Discharge cover; 256. Feed chute; 257. Discharge chute. Detailed Implementation

[0023] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0024] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0025] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," and "connected," etc., should be interpreted broadly. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0026] Please see Figure 1-5 This utility model provides a technical solution:

[0027] A slow-release urea fertilizer coating device, such as Figure 1-5 As shown, the system includes a load-bearing base 1, with four support plates 5 fixedly connected to the upper surface of the load-bearing base 1. The four support plates 5 are arranged horizontally. A power supply box 3 is fixedly connected to the front of the upper surface of the load-bearing base 1. A support seat 4 is fixedly connected to the middle of the upper surface of the load-bearing base 1, and the support seat 4 is located directly behind the power supply box 3 and spaced apart from the power supply box 3. Track grooves 6 are opened on the top of the support plate 5 on the left and the support plate 5 on the right. The four support plates 5 are rotatably connected to a drive coating assembly 2, which is horizontally mounted above the load-bearing base 1.

[0028] Please see Figure 4 The driving coating assembly 2 includes a dual-axis motor 21, which is fixedly mounted on the upper surface of the support base 4. The two output shafts of the dual-axis motor 21 extend outward in the horizontal direction and are respectively fixedly connected to connecting rods 22. The two connecting rods 22 are coaxially arranged. A main gear 23 is fixedly sleeved on the outer surface of each connecting rod 22. A driven gear ring 24 is meshed on the upper part of the outer surface of each main gear 23. The inner ring walls of the two driven gear rings 24 are fixedly connected to a mixing coating component 25. The mixing coating component 25 rotates through the meshing of the driven gear ring 24 and the main gear 23. The other end of the connecting rod 22 away from the dual-axis motor 21 is movably connected to the inner plate wall of the two intermediate support plates 5 through a bearing. The power supply box 3 is electrically connected to the dual-axis motor 21 through internal wiring. A control switch is provided on the front of the power supply box 3.

[0029] Through the above scheme: the dual-axis motor 21, which is fixedly connected to the support base 4, is started and stopped by the control switch on the front of the power box 3 and the internal circuitry. The two output shafts of the dual-axis motor 21 drive the coaxially arranged connecting rod 22 to rotate. The end of the connecting rod 22 away from the dual-axis motor 21 is movably connected to the two middle support plates 5 through bearings to ensure transmission stability. At the same time, the main gear 23 on the connecting rod 22 meshes with the driven gear ring 24 to drive the mixing coating component 25, which is fixedly connected to the inner ring wall of the driven gear ring 24, to rotate. This achieves stable power transmission and efficient driving of the mixing coating component 25, providing reliable power support for the slow-release urea fertilizer coating and effectively improving the transmission efficiency and operational stability of the device.

[0030] Please see Figure 5 The mixing and coating component 25 includes a coating roller 251, which is horizontally positioned directly above the support base 1. Track rings 252 are fixedly fitted onto the left and right sides of the outer surface of the coating roller 251, respectively. A feed groove 256 is formed on the left end face of the coating roller 251, and a discharge groove 257 is formed on the right end face. A feed cover 253 is detachably connected to the left end of the coating roller 251 via a snap-fit, and the feed cover 253 is sealed to the feed groove 256. A discharge cover 255 is detachably connected to the right end of the coating roller 251 via a snap-fit, and the discharge cover 255 is sealed to the discharge groove 257. The inner wall of the coating roller 251 is axially... Multiple sector plates 254 are distributed in the direction of the coating roller 251. The sector plates 254 are fixedly connected to the inner wall of the coating roller 251. The track ring 252 has a circular structure. The outer diameter of the track ring 252 is adapted to the groove width of the track groove 6. The two track rings 252 are rotatably engaged with the track grooves 6 of the left support plate 5 and the right support plate 5, respectively. The coating roller 251 is inclined inside. The axis of the coating roller 251 forms a 10° angle with the horizontal direction. The feed groove 256 side of the coating roller 251 is higher than the discharge groove 257 side. The inclination direction of the coating roller 251 is adapted to the spiral direction of the sector plates 254. The spiral helix angle of the sector plates 254 is in the same direction as the inclination angle of the coating roller 251.

[0031] Through the above scheme: the coating roller 251 of the mixing coating component 25 is rotatably engaged with the track rings 252 fixedly sleeved at both ends and the track grooves 6 on the top of the left and right support plates 5. The outer diameter of the track rings 252 is adapted to the groove width of the track grooves 6, ensuring the stability of the coating roller 251 during rotation. The coating roller 251 is inclined at 10°, with one side of the feed trough 256 higher than the other side of the discharge trough 257, and its inclination direction is adapted to the spiral direction of the multiple fan-shaped plates 254 distributed axially inside, with the spiral helix angle in the same direction. It is engaged with the feed cover 253, which is detachably connected to the left end by a snap and is sealed to the feed trough 256, and the feed cover 253, which is detachably connected to the right end by a snap and is sealed to the discharge trough 257. The combined discharge cover 255 allows for easy opening of the feed cover 253 to add urea fertilizer and coating material through the feed trough 256. After closing the feed cover 253, the fan-shaped plate 254 can fully agitate and mix the material during the rotation of the coating roller 251. Furthermore, the spiral structure and the tilt angle of the coating roller 251 work together to slowly move the material towards the discharge trough 257, achieving uniform coating and orderly discharge. The sealed feed cover 253 and discharge cover 255 also prevent material leakage and the entry of external impurities, effectively improving coating uniformity, ease of operation, and material cleanliness, thus ensuring the coating quality and production efficiency of the slow-release urea fertilizer.

[0032] It should be noted that this utility model is a slow-release urea fertilizer coating device. When the slow-release urea fertilizer coating device is working, the dual-axis motor 21 electrically connected to the power supply box 3 is started by the control switch on the front of the power supply box 3. The two output shafts of the dual-axis motor 21 drive the coaxially arranged connecting rod 22 to rotate. The end of the connecting rod 22 away from the dual-axis motor 21 is movably connected to the two middle support plates 5 through bearings. At the same time, the main gear 23 on the connecting rod 22 rotates synchronously. The main gear 23 meshes with the driven gear ring 24, causing the mixing coating component 25, which is fixedly connected to the inner ring wall of the driven gear ring 24, to rotate accordingly. The coating roller 251 of the mixing coating component 25 rotates with the track grooves 6 on the top of the left and right support plates 5 through the track rings 252 at both ends to ensure rotational stability. First, open the feed that is detachably connected by the buckle. Urea fertilizer and coating material are added to the coating roller 251, which is inclined at 10° to the side of the feeding trough 256 and is higher than the side of the discharge trough 257, through the cover 253. After the feeding cover 253 is closed, during the rotation of the coating roller 251, multiple fan-shaped plates 254 with the same spiral angle as the inclination direction of the coating roller 251 thoroughly mix and stir the urea fertilizer and coating material. In the rotating coating roller 251, with the help of the tilt angle and the turning and pushing action of the spirally arranged fan-shaped plates 254, the material is fully mixed and uniformly coated. Then, it gradually moves to the lower discharge trough 257, and finally the dual-shaft motor 21 stops. The discharge cover 255, which is detachably connected by a buckle, is opened, and the coated slow-release urea fertilizer is discharged through the discharge trough 257, completing the coating process of the slow-release urea fertilizer.

[0033] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A slow-release urea fertilizer coating device, characterized in that: The system includes a load-bearing base (1), on which four support plates (5) are fixedly connected. The four support plates (5) are arranged horizontally. A power supply box (3) is fixedly connected to the front of the upper end of the load-bearing base (1). A support seat (4) is fixedly connected to the middle of the upper end of the load-bearing base (1). The support seat (4) is located directly behind the power supply box (3) and spaced apart from the power supply box (3). The top of the support plate (5) on the left and the support plate (5) on the right are provided with track grooves (6). The four support plates (5) are rotatably connected to a drive coating assembly (2) on their surfaces. The drive coating assembly (2) is horizontally mounted directly above the load-bearing base (1).

2. The slow-release urea fertilizer coating device according to claim 1, characterized in that: The driving coating assembly (2) includes a dual-axis motor (21), which is fixedly installed on the upper end face of the support base (4). The two output shafts of the dual-axis motor (21) extend outward in the horizontal direction and are respectively fixedly connected to connecting rods (22). The two connecting rods (22) are coaxially arranged. A main gear (23) is fixedly sleeved on the outer surface of each connecting rod (22). A driven gear ring (24) is meshed on the upper part of the outer surface of each main gear (23). The inner ring walls of the two driven gear rings (24) are fixedly connected to a mixing coating component (25). The mixing coating component (25) rotates through the meshing of the driven gear ring (24) and the main gear (23).

3. The slow-release urea fertilizer coating device according to claim 2, characterized in that: The mixing coating component (25) includes a coating roller (251), which is horizontally positioned and located directly above the support base (1). Track rings (252) are fixedly fitted onto the left and right sides of the outer surface of the coating roller (251). A feed groove (256) is provided on the left end face of the coating roller (251), and a discharge groove (257) is provided on the right end face of the coating roller (251). The end of the coating roller (251) is detachably connected to the feed cover (253) by a snap fastener, and the feed cover (253) is sealed to the feed trough (256). The right end of the coating roller (251) is detachably connected to the discharge cover (255) by a snap fastener, and the discharge cover (255) is sealed to the discharge trough (257). The inner wall of the coating roller (251) has a plurality of fan-shaped plates (254) distributed along the axial direction, and the plurality of fan-shaped plates (254) are fixedly connected to the inner wall of the coating roller (251).

4. The slow-release urea fertilizer coating device according to claim 2, characterized in that: The other end of the connecting rod (22) away from the dual-axis motor (21) is movably connected to the inner wall of the two intermediate support plates (5) via a bearing.

5. The slow-release urea fertilizer coating device according to claim 3, characterized in that: The track ring (252) has a circular structure. The outer diameter of the track ring (252) is adapted to the groove width of the track groove (6). The two track rings (252) are respectively rotated and engaged with the track grooves (6) of the left support plate (5) and the right support plate (5).

6. The slow-release urea fertilizer coating device according to claim 3, characterized in that: The coating roller (251) is inclined inside, and the axis of the coating roller (251) forms a 10° angle with the horizontal direction. The feed trough (256) side of the coating roller (251) is higher than the discharge trough (257) side.

7. The slow-release urea fertilizer coating device according to claim 3, characterized in that: The tilting direction of the coating roller (251) is adapted to the spiral direction of the sector plate (254), and the spiral rise angle of the sector plate (254) is in the same direction as the tilt angle of the coating roller (251).

8. The slow-release urea fertilizer coating device according to claim 1, characterized in that: The power supply box (3) is electrically connected to the dual-axis motor (21) through internal wiring, and a control switch is provided on the front of the power supply box (3).

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