A carbon residue removing device for a carbon-gas co-production high-temperature furnace
Patent Information
- Application Number
- CN202522660965.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-16
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-12-16
AI Technical Summary
[0005]为了克服现有技术的上述缺陷,本实用新型的实施例提供一种用于炭气联产高温炉的炭渣清除装置,以解决现有技术鼓风机与气化炉的连通管道缺少排渣结构的问题
[0016]上述方案中,当连通管内部炭渣需要清理去除时,通过所设置的电机一带动螺杆进行转动,使得安装在螺杆表面的安装块能够在安装罩中进行水平移动,以带动设置在安装块底部的刮环同步移动,从而使得刮环在移动的过程中能够对连通管内部堆积的炭渣刮落,并将炭渣逐步推至排渣管处,即可完成对堆积炭渣的处理,避免炭渣堆积管道而阻碍气流流通,确保物料燃烧的效率,进而提高装置实用性;
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Figure CN224901214U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of biomass gasification equipment technology, and more specifically, to a slag removal device for a high-temperature furnace for co-production of biomass and gas. Background Technology
[0002] Biomass gasification is a clean energy process that uses agricultural and forestry waste biomass raw materials such as crop straw, agricultural waste, sawdust, and wood shavings to process into biomass pellet fuel. Biomass pellet fuel is pyrolyzed and gasified into combustible gas at high temperatures. Biomass gasification technology turns ordinary straw, sawdust, and other waste into clean fuel. In particular, it is expected to effectively solve the environmental pollution problem caused by straw burning in plain areas, protect the ecological environment, and increase energy supply. Traditional gasification devices use a feeding machine to feed raw materials into the biomass gasification furnace to produce fuel gas through pyrolysis and reduction reactions. Only one biomass gasification furnace is used to produce fuel gas, resulting in low production efficiency.
[0003] To address the aforementioned issues, patent document publication number CN220376618U discloses a downdraft high-temperature gasifier, comprising a fluidized bed conveying mechanism, a screw conveyor feeding mechanism, a fluidized bed gasifier body, a carbonization furnace feeding mechanism, a carbonization furnace body, and a gas main pipe.
[0004] However, it still has some drawbacks in actual use. For example, the gasifier body of the above device is equipped with a fluidized bed blower at the bottom for oxygen supply, but the pipe connecting the blower and the gasifier is not equipped with a corresponding slag discharge structure. When the carbon slag accumulates in the pipe for a long time, it will hinder the airflow, thereby reducing the material combustion efficiency and reducing the practicality of the device to a certain extent. Utility Model Content
[0005] In order to overcome the above-mentioned defects of the prior art, the present invention provides a slag removal device for a high-temperature furnace for co-production of carbon and gas, so as to solve the problem that the existing technology lacks a slag discharge structure in the connecting pipe between the blower and the gasifier.
[0006] To solve the above-mentioned technical problems, this utility model provides the following technical solution: a slag removal device for a high-temperature furnace for co-production of carbon and gas, comprising a connecting pipe, and the slag removal device for a high-temperature furnace for co-production of carbon and gas further comprising...
[0007] Mounting cover, the mounting cover being disposed on the top of the communicating pipe;
[0008] A connecting plate is fixedly installed on the right side of the top surface of the mounting cover, and a motor is fixedly installed on the right side of the connecting plate;
[0009] A screw, one end of which is fixedly connected to the drive shaft of a motor, and the other end of which is rotatably connected to the inner wall of the mounting cover;
[0010] The mounting block is threaded onto the surface of the screw rod, and the surface of the mounting block is in contact with the inner wall of the mounting cover. A scraper ring is fixedly mounted on the bottom surface of the mounting block, and the edge of the scraper ring is in contact with the inner wall of the connecting pipe.
[0011] A sealing ring is provided on the right side of the mounting cover, and the inner ring of the sealing ring is in contact with the surface of the screw.
[0012] The system also includes a slag discharge pipe, the top of which is fixedly connected to the bottom of a connecting pipe. A second motor is fixedly installed on the outer wall of the slag discharge pipe. A connecting shaft is fixedly connected to the drive shaft of the second motor. A sealing plate is provided on the surface of the connecting shaft. A sealing ring is provided on the edge of the sealing plate. The surface of the sealing ring is in contact with the inner wall of the slag discharge pipe.
[0013] It also includes a limiting ring, which is fixedly installed on the outer wall of the bottom end of the slag discharge pipe.
[0014] The system also includes a collection box, a fixing plate, a spring, a snap-fit seat, and a limiting plate. The top of the collection box is connected to the bottom of the slag discharge pipe. The fixing plate is positioned opposite each other on the left and right sides of the collection box. One end of the spring is fixedly connected to the surface of the fixing plate, and the other end of the spring is fixedly connected to the inside of the snap-fit seat. The side of the snap-fit seat opposite the spring is snapped into the surface of the limiting ring. The limiting plate is positioned opposite each other on both sides of the surface of the fixing plate, and the surface of the limiting plate is slidably connected to the side of the snap-fit seat.
[0015] The beneficial effects of the above-mentioned technical solution of this utility model are as follows:
[0016] In the above scheme, when the carbon slag inside the connecting pipe needs to be cleaned and removed, the motor drives the screw to rotate, so that the mounting block installed on the surface of the screw can move horizontally in the mounting cover, thereby driving the scraper ring set at the bottom of the mounting block to move synchronously. As the scraper ring moves, it can scrape off the carbon slag accumulated inside the connecting pipe and gradually push the carbon slag to the slag discharge pipe, thus completing the treatment of the accumulated carbon slag, avoiding the accumulation of carbon slag in the pipe and obstructing the airflow, ensuring the efficiency of material combustion, and thus improving the practicality of the device.
[0017] When the slag is pushed to the discharge pipe by the scraper ring, the connecting shaft is rotated by the motor, causing the horizontal sealing plate to rotate 90 degrees. At this time, the discharge pipe is open, and the pushed slag enters the collection box for collection. Subsequently, the locking seat can be moved horizontally. At this time, the spring set between the locking seat and the fixed plate is compressed and deformed, and one side of the locking seat disengages from the outer periphery of the limiting ring. Then, the collection box can be moved vertically downward, separating the collection box from the discharge pipe, so that the slag collected in the collection box can be discharged uniformly, further improving the practicality of the device. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0019] Figure 2 This is a three-dimensional assembly drawing of the overall device of this utility model;
[0020] Figure 3 This is a schematic diagram of the relevant structure of the collection box of this utility model.
[0021] [Figure Labels]
[0022] 1. Connecting pipe; 2. Mounting cover; 3. Connecting plate; 4. Motor 1; 5. Screw; 6. Mounting block; 7. Scraper ring; 8. Sealing ring; 9. Slag discharge pipe; 10. Motor 2; 11. Connecting shaft; 12. Sealing plate; 13. Sealing ring; 14. Limiting ring; 15. Collection box; 16. Fixing plate; 17. Spring; 18. Snap-fit seat; 19. Limiting plate. Detailed Implementation
[0023] To make the technical problems, technical solutions and advantages of this utility model clearer, a detailed description will be given below in conjunction with the accompanying drawings and specific embodiments.
[0024] As attached Figure 1 To be continued Figure 3 An embodiment of this utility model provides a slag removal device for a high-temperature furnace used in co-production of carbon and gas, including a connecting pipe 1. The slag removal device for the high-temperature furnace used in co-production of carbon and gas also includes...
[0025] Mounting cover 2 is installed on top of the connecting pipe 1;
[0026] Connecting plate 3 is fixedly installed on the right side of the top surface of mounting cover 2, and motor 4 is fixedly installed on the right side of connecting plate 3;
[0027] Screw 5, one end of screw 5 is fixedly connected to the drive shaft of motor 4, and the other end of screw 5 is rotatably connected to the inner wall of mounting cover 2;
[0028] Mounting block 6 is threaded onto the surface of screw 5. The surface of mounting block 6 is in contact with the inner wall of mounting cover 2. A scraper ring 7 is fixedly mounted on the bottom surface of mounting block 6. The edge of scraper ring 7 is in contact with the inner wall of connecting pipe 1.
[0029] The sealing ring 8 is located on the right side of the mounting cover 2. The inner ring of the sealing ring 8 is in contact with the surface of the screw 5. Through the sealing ring 8, the connection between the screw 5 and the mounting cover 2 can be sealed. Together with the sealing of the opening of the connecting pipe 1 by the mounting cover 2 itself, the sealing performance of the connecting pipe 1 is ensured and gas leakage is prevented.
[0030] The system also includes a slag discharge pipe 9, the top of which is fixedly connected to the bottom of the connecting pipe 1. A motor 2 10 is fixedly installed on the outer wall of the slag discharge pipe 9. The drive shaft of the motor 2 10 is fixedly connected to a connecting shaft 11. A sealing plate 12 is provided on the surface of the connecting shaft 11. A sealing ring 13 is provided on the edge of the sealing plate 12. The surface of the sealing ring 13 is in contact with the inner wall of the slag discharge pipe 9. Through the sealing ring 13, the contact between the sealing plate 12 and the inner wall of the slag discharge pipe 9 can be sealed, so that the sealing plate 12 can seal the slag discharge pipe 9 when it is in a horizontal state, thus preventing accidental leakage of the slag discharge pipe 9.
[0031] It also includes a limiting ring 14, which is fixedly installed on the outer wall of the bottom end of the slag discharge pipe 9.
[0032] The system also includes a collection box 15, a fixing plate 16, a spring 17, a snap-fit seat 18, and a limiting plate 19. The top of the collection box 15 is connected to the bottom of the slag discharge pipe 9. The fixing plate 16 is positioned opposite each other on the left and right sides of the collection box 15. One end of the spring 17 is fixedly connected to the surface of the fixing plate 16, and the other end of the spring 17 is fixedly connected to the inside of the snap-fit seat 18. The snap-fit seat 18 is snapped against the surface of the limiting ring 14 on one side opposite to the spring 17. The limiting plate 19 is positioned opposite each other on both sides of the surface of the fixing plate 16, and the surface of the limiting plate 19 is slidably connected to the side of the snap-fit seat 18.
[0033] The entire device is controlled by a master control button. Since the device matched with the control button is a common device and belongs to existing mature technology, its electrical connection relationship and specific circuit structure will not be described in detail here.
[0034] The working process of this utility model is as follows: When the carbon slag inside the connecting pipe 1 needs to be cleaned and removed, the screw 5 is driven to rotate by the motor 4, so that the mounting block 6 installed on the surface of the screw 5 can move horizontally in the mounting cover 2, thereby driving the scraper ring 7 installed at the bottom of the mounting block 6 to move synchronously. Thus, the scraper ring 7 can scrape off the carbon slag accumulated inside the connecting pipe 1 during the movement, and gradually push the carbon slag to the slag discharge pipe 9, thereby completing the treatment of the accumulated carbon slag.
[0035] Finally, the following points should be noted: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installation", "connection", and "linkage" should be interpreted broadly, and can be mechanical or electrical connections, or internal connections between two components, or direct connections. "Up", "down", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may change.
[0036] Secondly: The accompanying drawings of the embodiments disclosed in this utility model only involve the structures involved in the embodiments disclosed in this utility model. Other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of this utility model can be combined with each other.
[0037] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A slag removal device for a high-temperature furnace for cogeneration of carbon and gas, comprising a connecting pipe (1), characterized in that, The slag removal device for the high-temperature furnace used in co-production of carbon gas also includes Mounting cover (2), which is disposed on the top of the connecting pipe (1); Connecting plate (3), the connecting plate (3) is fixedly installed on the right side of the top surface of the mounting cover (2), and a motor (4) is fixedly installed on the right side of the connecting plate (3); Screw (5), one end of which is fixedly connected to the drive shaft of motor (4), and the other end of which is rotatably connected to the inner wall of mounting cover (2); Mounting block (6), the mounting block (6) is threaded onto the surface of screw (5), the surface of the mounting block (6) is in contact with the inner wall of mounting cover (2), and a scraper ring (7) is fixedly mounted on the bottom surface of the mounting block (6), the edge of the scraper ring (7) is in contact with the inner wall of the connecting pipe (1); A sealing ring (8) is provided on the right side of the mounting cover (2), and the inner ring of the sealing ring (8) is in contact with the surface of the screw (5).
2. The slag removal device for a high-temperature furnace in co-production of carbon and gas according to claim 1, characterized in that, It also includes a slag discharge pipe (9), the top end of which is fixedly connected to the bottom of the connecting pipe (1), a motor (10) is fixedly installed on the outer wall of the slag discharge pipe (9), a connecting shaft (11) is fixedly connected to the drive shaft of the motor (10), a sealing plate (12) is provided on the surface of the connecting shaft (11), a sealing ring (13) is provided on the edge of the sealing plate (12), and the surface of the sealing ring (13) is in contact with the inner wall of the slag discharge pipe (9).
3. The slag removal device for a high-temperature furnace in co-production of carbon and gas according to claim 1, characterized in that, It also includes a limiting ring (14), which is fixedly installed on the outer wall of the bottom end of the slag discharge pipe (9).
4. The slag removal device for a high-temperature furnace in co-production of carbon and gas according to claim 1, characterized in that, It also includes a collection box (15), a fixing plate (16), a spring (17), a snap-fit seat (18), and a limiting plate (19). The top of the collection box (15) is connected to the bottom of the slag discharge pipe (9). The fixing plate (16) is arranged opposite to the left and right sides of the collection box (15). One end of the spring (17) is fixedly connected to the surface of the fixing plate (16), and the other end of the spring (17) is fixedly connected to the inside of the snap-fit seat (18). The side of the snap-fit seat (18) opposite to the spring (17) is snapped against the surface of the limiting ring (14). The limiting plate (19) is arranged opposite to both sides of the surface of the fixing plate (16), and the surface of the limiting plate (19) is slidably connected to the side of the snap-fit seat (18).
Citation Information
Patent Citations
Downdraft high-temperature gasification furnace
CN220376618U