A reaction tank for cottonseed oil production
Patent Information
- Application Number
- CN202522599733.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-08
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-12-08
AI Technical Summary
[0003]相关技术中,棉籽油反应罐内部会感觉搅拌轴对油液进行搅拌,罐体外壁上设置夹套,通过在夹套内安装换热装置,进而对反应罐的罐壁及其内部的油液进行加温,从而提高其混合效果,然而此种反应罐的换热方式较为单一,换热面积有限,且换热速度较慢影响混合效率,为解决上述问题,现提出一种棉籽油生产用反应罐来解决上述问题
1、通过供热设备把热水供入供热圆盘内,使螺旋加热管供热,对反应罐内的油液进行加温,筒身供热圆盘和回水圆盘内的热水也对反应罐的管壁进行加温,热水热量流失后通过回收设备收集防止资源浪费,从而提高了换热面积,也提高了反应罐内油液的换热速度,从而使油液的混合效率得到提升。
Smart Images

Figure CN224901240U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of cottonseed oil production equipment, specifically to a reaction tank for cottonseed oil production. Background Technology
[0002] The production of cottonseed oil involves multiple reaction processes, including degumming, deacidification, decolorization, and deodorization. As the core equipment, the mixing effect, temperature control accuracy, and ease of slag discharge of the reaction tank directly affect the product quality and production efficiency of cottonseed oil.
[0003] In related technologies, cottonseed oil reaction tanks use a stirring shaft to agitate the oil. A jacket is installed on the outer wall of the tank, and a heat exchange device is installed inside the jacket to heat the tank wall and the oil inside, thereby improving the mixing effect. However, the heat exchange method of this type of reaction tank is relatively simple, the heat exchange area is limited, and the heat exchange speed is slow, which affects the mixing efficiency. To solve the above problems, a reaction tank for cottonseed oil production is proposed. Utility Model Content
[0004] In view of this, the present invention provides a reaction vessel for cottonseed oil production. The present invention supplies hot water into the heating disc through a heating device, which heats the oil in the reaction vessel by heating the spiral heating tube. The hot water in the heating disc and the return disc in the cylinder also heats the pipe wall of the reaction vessel. The heat lost by the hot water is collected by the recovery device to prevent resource waste, thereby increasing the heat exchange area and the heat exchange rate of the oil in the reaction vessel, thus improving the mixing efficiency of the oil.
[0005] To solve the above-mentioned technical problems, this utility model provides a reaction tank for cottonseed oil production, including a stirring shaft installed inside the reaction tank, a motor installed at the top of the stirring shaft, a heat insulation jacket installed on the outer wall of the reaction tank, a heating disc installed in the upper part of the heat insulation jacket, a water return disc installed in the lower part of the heat insulation jacket, and multiple heating components installed between the stirring shaft and the inner wall of the reaction tank. The heating components are arranged along the axial direction of the stirring shaft, with the upper end of the heating component connected to the heating disc and the lower end of the heating component connected to the water return disc. One side of the heating disc passes through the heat insulation jacket and is connected to a heating device, and one side of the water return disc passes through the heat insulation jacket and is connected to a recovery device.
[0006] The heating assembly includes an upper connecting chamber connected to a heating disc. The upper connecting chamber is used to connect the upper end of the spiral heating tube to the heating disc. A spiral heating tube is installed at the lower outlet of the upper connecting chamber. The spiral heating tube is used to heat the oil in the reaction tank. A lower connecting chamber is installed at the lower outlet of the spiral heating tube. The lower connecting chamber is used to connect the lower end of the spiral heating tube to a recovery disc and is connected to a return water disc.
[0007] Both the upper and lower connecting chambers are equipped with a positioning clip on their surfaces. The positioning clip is used to clamp the upper or lower connecting chamber, thereby connecting and supporting the upper and lower connecting chambers to the inner wall of the reaction vessel. The other side of the positioning clip is connected to the inner wall of the reaction vessel.
[0008] The heating equipment includes a heating pipe connected to the water inlet of the heating disc. The heating pipe connects the hot water tank to the heating disc. The hot water tank is installed at the water inlet of the heating pipe to store hot water. A water pump is installed on the heating pipe to supply the hot water in the hot water tank into the heating disc. A first valve is installed between the water pump and the reaction tank to control the opening and closing of the heating pipe. The first valve is installed on the heating pipe.
[0009] The recycling equipment includes a recycling pipe connected to the outlet end of the return water disc. The recycling pipe is used to connect the recycling water tank to the recycling disc. The outlet end of the recycling pipe is equipped with a recycling water tank, which is used to recycle the wastewater in the spiral heating tube after heat exchange. A second valve is installed on the recycling pipe to control the opening and closing of the recycling pipe.
[0010] A stirring head is installed at the lower end of the stirring shaft. The stirring head is used to generate acceleration, creating a high-intensity mixing zone near the stirring shaft. The stirring head is conical. Multiple connecting rings are provided on the surface of the stirring shaft. The connecting rings are used to install and fix the stirring rods. Multiple inclined stirring rods are provided on the surface of the connecting rings. The stirring rods are used to stir and mix the oil. The stirring rods are L-shaped. The stirring rods on every two connecting rings are inclined at opposite angles. The two opposing stirring rods form a folded blade design, which promotes the axial and radial fluid flow of the stirring shaft, allowing the oil to form complex convection and shearing effects, thereby improving the mixing uniformity.
[0011] In summary, compared with the prior art, this application includes at least one of the following beneficial technical effects: 1. Hot water is supplied into the heating disc through the heating equipment, which heats the oil in the reaction tank by heating the spiral heating tube. The hot water in the heating disc and the return water disc in the cylinder also heats the pipe wall of the reaction tank. The heat lost by the hot water is collected by the recovery equipment to prevent resource waste, thereby increasing the heat exchange area and the heat exchange rate of the oil in the reaction tank, thus improving the mixing efficiency of the oil.
[0012] 2. The positioning clamp is used to secure the upper or lower connecting chamber, thereby connecting and supporting the upper and lower connecting chambers to the inner wall of the reaction vessel.
[0013] 3. The stirring head is used to generate acceleration, creating a high-intensity mixing zone near the stirring shaft. The connecting ring is used to install the stirring rod, thus fixing it in place. The stirring rods on each pair of connecting rings are tilted at opposite angles, forming a folded blade design. This promotes axial and radial fluid flow on the stirring shaft, creating complex convection and shearing effects in the oil, thereby improving the uniformity of mixing. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the main structure of this utility model; Figure 2 This is a cross-sectional view of the main body of this utility model; Figure 3 This utility model Figure 2 A magnified view of part A; Figure 4 This utility model Figure 2 A magnified view of part B; Figure 5 This is a side sectional view of the present invention; Figure 6 This is a bottom sectional view of the present invention.
[0015] Explanation of reference numerals in the attached drawings: 100, reaction vessel; 101, stirring shaft; 102, motor; 103, insulation jacket; 104, heating disc; 105, water return disc; 200, heating assembly; 201, upper connecting chamber; 202, lower connecting chamber; 203, spiral heating tube; 204, positioning clamp; 300, heating equipment; 301, heating pipe; 302, hot water tank; 303, water supply pump; 304, first valve; 400, recovery equipment; 401, recovery pipe; 402, recovery water tank; 403, second valve; 500, stirring head; 501, connecting ring; 502, stirring rod. Detailed Implementation
[0016] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the following will be described in conjunction with the appendices of the embodiments of this utility model. Figure 1-6 The technical solutions of the embodiments of this utility model are clearly and completely described below. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. All other embodiments obtained by those skilled in the art based on the described embodiments of this utility model are within the protection scope of this utility model.
[0017] like Figure 1-6As shown: This embodiment provides a reaction vessel for cottonseed oil production, including a stirring shaft 101 installed inside the reaction vessel 100. An oil inlet and an alkali inlet are connected to the vessel cover of the reaction vessel 100. A motor 102 is installed at the top of the stirring shaft 101. A heat-insulating jacket 103 is installed on the outer wall of the reaction vessel 100. The heat-insulating jacket 103 is coated with heat-insulating paint. A heating disc 104 is installed at the upper part of the heat-insulating jacket 103. Both the heating disc 104 and the water return disc 105 are made of stainless steel and welded to the pipe wall of the reaction vessel 100. A return water disc 105 is provided in the lower part of the inner jacket 103. Multiple heating components 200 are provided between the stirring shaft 101 and the inner wall of the reaction tank 100. The heating components 200 are arranged along the axial direction of the stirring shaft 101. The upper end of the heating component 200 is connected to the heating disc 104, and the lower end of the heating component 200 is connected to the return water disc 105. One side of the heating disc 104 passes through the insulation jacket 103 and is connected to a heating device 300. One side of the return water disc 105 passes through the insulation jacket 103 and is connected to a recovery device 400.
[0018] During use, hot water is supplied into the heating disc 104 through the heating equipment 300, which heats the spiral heating tube 203 and heats the oil in the reaction tank 100. The hot water in the cylinder heating disc 104 and the return water disc 105 also heats the tube wall of the reaction tank 100. After the heat of the hot water is lost, it is collected by the recovery equipment 400 to prevent resource waste, thereby increasing the heat exchange area and the heat exchange rate of the oil in the reaction tank 100, thus improving the mixing efficiency of the oil.
[0019] This embodiment provides a reaction vessel for cottonseed oil production. like Figure 2 , 5 As shown in Figure 6: The heating assembly 200 preferably consists of three units spaced 120° apart. The heating assembly 200 includes an upper connecting chamber 201 connected to the heating disk 104. The upper connecting chamber 201 is connected to the heating disk 104 via a branch pipe. The upper connecting chamber 201 is used to connect the upper end of the spiral heating tube 203 to the heating disk 104. The spiral heating tube 203 is installed at the lower outlet of the upper connecting chamber 201. The spiral heating tube 203 is used to heat the oil in the reaction tank 100. The lower outlet of the spiral heating tube 203 is installed at the lower outlet. The lower connecting chamber 202 is welded to the return water disk 105 via a branch pipe. The lower connecting chamber 202 is used to weld the lower end of the spiral heating tube 203 to the recovery disk. The lower connecting chamber 202 is connected to the return water disk 105.
[0020] like Figure 2 , 3As shown in Figures 4 and 5: A positioning clamp 204 is provided on the surface of both the upper connecting chamber 201 and the lower connecting chamber 202. The positioning clamp 204 has an opening in the middle that is adapted to the outer wall of the upper and lower connecting chambers 202. The positioning clamp 204 is welded to the upper connecting chamber 201 and the lower connecting chamber 202 respectively. The positioning clamp 204 is used to clamp the upper connecting chamber 201 or the lower connecting chamber 202, thereby connecting the upper connecting chamber 201 and the lower connecting chamber 202 to the inner wall of the reaction vessel 100 and providing support. The other side of the positioning clamp 204 is welded to the inner wall of the reaction vessel 100.
[0021] Its effect is as follows: the positioning clamp 204 is used to clamp the upper connecting chamber 201 or the lower connecting chamber 202, thereby connecting the upper connecting chamber 201 and the lower connecting chamber 202 to the inner wall of the reaction vessel 100 and providing support.
[0022] like Figure 1 As shown: The heating equipment 300 includes a heating pipe 301 connected to the water inlet of the heating disc 104. The heating pipe 301 passes through the insulation jacket 103 and is sealed. The heating pipe 301 is used to connect the hot water tank 302 to the heating disc 104. The hot water tank 302 is provided at the water inlet of the heating pipe 301 and is used to store hot water. A water supply pump 303 is provided on the heating pipe 301. A pump frame is provided at the bottom of the water supply pump 303. The water supply pump 303 is used to supply the hot water in the hot water tank 302 into the heating disc 104. A first valve 304 is provided between the water supply pump 303 and the reaction tank 100. The first valve 304 is sealed to the heating pipe 301 through a flange. The first valve 304 is used to control the opening and closing of the heating pipe 301 and is installed on the heating pipe 301.
[0023] like Figure 1 As shown: The recycling equipment 400 includes a recycling pipe 401 connected to the outlet of the return water disc 105. The recycling pipe 401 passes through the insulation jacket 103 and is sealed. The recycling pipe 401 is used to connect the recycling water tank 402 to the recycling disc. The outlet of the recycling pipe 401 is equipped with the recycling water tank 402, which is used to recycle the wastewater in the spiral heating tube 203 after heat exchange. A second valve 403 is installed on the recycling pipe 401. The second valve 403 is installed on the recycling pipe 401 through a flange seal and is used to control the opening and closing of the recycling pipe 401. Both the first valve 304 and the second valve 403 can be electric valves.
[0024] like Figure 2 , 5As shown in Figure 6: A stirring head 500 is provided at the lower end of the stirring shaft 101. The stirring head 500 is welded to the stirring shaft 101. The stirring head 500 is used to generate acceleration, so that a high-intensity mixing zone is formed near the stirring shaft 101. The stirring head 500 is conical. Multiple connecting rings 501 are provided on the surface of the stirring shaft 101. The connecting rings 501 are welded to the surface of the stirring shaft 101. The connecting rings 501 are used to install stirring rods 502 and fix the stirring rods 502. Multiple inclined stirring rods 502 are provided on the surface of the connecting rings 501. The stirring rods 502 are welded to the connecting rings 501. The stirring rods 502 are used to stir and mix the oil. The stirring rods 502 are L-shaped. The stirring rods 502 on each pair of connecting rings 501 are inclined at opposite angles. The two opposing stirring rods 502 form a folded blade design, which promotes the axial and radial fluid flow of the stirring shaft 101, so that the oil forms a complex convection and shearing effect, thereby improving the mixing uniformity.
[0025] Its effects are as follows: the stirring head 500 is used to generate acceleration, so that a high-intensity mixing zone is formed near the stirring shaft 101; the connecting ring 501 is used to install the stirring rod 502, so that the stirring rod 502 is fixed; the stirring rod 502 on each pair of connecting rings 501 is tilted at opposite angles, and the two opposing stirring rods 502 form a folded blade design, which at the same time promotes the axial and radial fluid flow of the stirring shaft 101, so that the oil forms a complex convection and shearing effect, thereby improving the mixing uniformity.
[0026] Working principle: The motor 102 is started, which drives the stirring shaft 101 to rotate and stir the oil in the reaction tank 100. The water supply pump 303 on the heating equipment 300 supplies hot water from the hot water tank 302 into the heating disc 104, which then flows into multiple connected upper chambers 201, and then into the spiral heating pipe 203. The hot water in the cylinder heating disc 104 and the return water disc 105 also heats the pipe wall of the reaction tank 100 and the oil in the reaction tank 100. After the heat of the hot water is lost, the waste liquid is discharged into the recovery water tank 402 by opening the second valve 403. It can be re-supplied into the hot water equipment through the external water circulation equipment, thereby increasing the heat exchange area and the heat exchange speed of the oil in the reaction tank 100, thus improving the mixing efficiency of the oil. This hot water waste liquid circulation equipment is existing technology and will not be described in detail here.
[0027] Furthermore, it should be noted that, in the description of this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0028] The above description is the preferred embodiment of this utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the principle of this utility model, and these improvements and modifications should also be considered within the protection scope of this utility model.
Claims
1. A reaction vessel for cottonseed oil production, comprising a stirring shaft (101) disposed inside the reaction vessel (100), a motor (102) disposed on the top of the stirring shaft (101), and a heat-insulating jacket (103) disposed on the outer wall of the reaction vessel (100), characterized in that: A heating disc (104) is provided in the upper part of the insulation jacket (103), and a water return disc (105) is provided in the lower part of the insulation jacket (103). A plurality of heating components (200) are provided between the stirring shaft (101) and the inner wall of the reaction tank (100). The heating components (200) are arranged along the axial direction of the stirring shaft (101). The upper end of the heating component (200) is connected to the heating disc (104), and the lower end of the heating component (200) is connected to the water return disc (105). A heating device (300) is provided on one side of the heating disc (104) through the insulation jacket (103), and a recovery device (400) is provided on one side of the water return disc (105) through the insulation jacket (103).
2. The reaction vessel for cottonseed oil production as described in claim 1, characterized in that: The heating assembly (200) includes an upper connecting chamber (201) connected to the heating disc (104), a spiral heating pipe (203) is provided at the lower outlet of the upper connecting chamber (201), a lower connecting chamber (202) is provided at the lower outlet of the spiral heating pipe (203), and the lower connecting chamber (202) is connected to the return water disc (105).
3. The reaction vessel for cottonseed oil production as described in claim 2, characterized in that: Both the upper connecting chamber (201) and the lower connecting chamber (202) are provided with a positioning clip (204), and the other side of the positioning clip (204) is connected to the inner wall of the reaction vessel (100).
4. The reaction vessel for cottonseed oil production as described in claim 3, characterized in that: The heating equipment (300) includes a heating pipe (301) connected to the water inlet of the heating disc (104). A hot water tank (302) is provided at the water inlet of the heating pipe (301). A water pump (303) is provided on the heating pipe (301). A first valve (304) is provided between the water pump (303) and the reaction tank (100). The first valve (304) is installed on the heating pipe (301).
5. The reaction vessel for cottonseed oil production as described in claim 4, characterized in that: The recycling device (400) includes a recycling pipe (401) connected to the outlet end of the return water disc (105), the outlet end of the recycling pipe (401) is provided with a recycling water tank (402), and a second valve (403) is provided on the recycling pipe (401).
6. The reaction vessel for cottonseed oil production as described in claim 5, characterized in that: The stirring shaft (101) is provided with a stirring head (500) at its lower end. The stirring head (500) is conical. The surface of the stirring shaft (101) is provided with a plurality of connecting rings (501). The surface of the connecting rings (501) is provided with a plurality of inclined stirring rods (502). The stirring rods (502) are L-shaped, and the inclination angles of the stirring rods (502) on each pair of connecting rings (501) are opposite.