A molding device for condensing soap
Patent Information
- Application Number
- CN202522570188.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-03
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-12-03
AI Technical Summary
[0004]本实用新型提出一种冷凝皂制作用成型装置,解决了相关技术中的人工操作难以保证每次切割的力度和位置均一,易导致最终皂块尺寸不一、外观参差不齐,影响产品的标准化程度与商业价值的问题
本实用新型中,连接组件通过滑杆、齿轮、齿条板一和齿条板二等部件与切割组件联动。当升降板顶出冷凝皂时,支撑耳板推动转板转动,使齿条板一上升,通过齿轮传动驱动齿条板二和切割组件下降,切割绳自动对冷凝皂进行垂直切割,操作者可通过推动切割刀进行水平切割,完成皂块分离,将升降运动转化为切割动作,实现了垂直切割的自动化,减少了人工干预,确保了切割间距的一致性,结合手动水平切割,能够精确控制皂块尺寸。
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Figure CN224901246U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of molding device technology, specifically to a molding device for making condensed soap. Background Technology
[0002] Cold process soap, also known as cold-process soap or cold-process handmade soap, is a type of handmade soap that undergoes a saponification reaction in a low-temperature environment below 37°C. The entire process is unheated, and the soap solidifies naturally through cooling. In the cold process soap making process, molten liquid soap base is usually poured into a molding mold. After it cools and sets, the entire soap blank is removed from the mold and cut into individual soap blocks of specified sizes.
[0003] In existing technologies, the cutting of cold-cooled soaps often relies entirely on manual hand tools after demolding, or uses simple independent cutting frames for positioning. Because manual operation makes it difficult to ensure uniform force and position for each cut, it easily leads to inconsistent soap block sizes and appearances, affecting the product's standardization and commercial value. Therefore, this utility model proposes a molding device for cold-cooled soap production. Utility Model Content
[0004] This invention proposes a molding device for cold-cooling soap making, which solves the problem in related technologies where manual operation makes it difficult to ensure uniformity in the force and position of each cut, easily leading to inconsistent final soap block sizes and appearances, thus affecting the standardization and commercial value of the product.
[0005] The technical solution of this utility model is as follows: a molding device for making condensed soap includes a worktable, a hydraulic rod fixedly connected to the bottom of the worktable, connecting components symmetrically arranged on the top of the worktable, a molding component on the worktable for shaping the condensed soap, and a cutting component on the connecting component for cutting the condensed soap. The molding assembly includes a mold shell, which is fixedly connected to a worktable and is detachable from the worktable. A support base is fixedly connected inside the mold shell, and a lifting plate is provided on the support base. The lifting plate is slidably installed in the mold shell, and a connecting column is fixedly connected to the bottom of the lifting plate. The connecting column is fixedly connected to the output end of the hydraulic rod. Liquid soap is introduced into the mold shell. After the condensed soap cools and solidifies, the molding assembly is moved to the worktable, and the mold shell is fixed on the worktable. At the same time, the connecting column is fixedly connected to the output end of the hydraulic rod by bolts.
[0006] Preferably, the mold shell has square openings on its left and right sides, and the lifting plate has supporting ear plates fixedly connected to its left and right sides, which are connected to the connecting components.
[0007] Preferably, a baffle is symmetrically and rotatably installed in the square opening of the mold shell, and a spring is provided between the baffle and the mold shell.
[0008] Preferably, the connecting assembly includes slide rods, which are symmetrically fixedly connected to both sides of the worktable. Each slide rod has a mounting bracket connected to its top, and a gear is rotatably mounted on the mounting bracket.
[0009] Preferably, the connecting assembly further includes a rack plate and a slide block, the slide block being fixedly connected to the side of the rack plate near the gear, the slide block being slidably mounted on the slide rod, and the rack plate meshing with the gear.
[0010] Preferably, a rotating plate is rotatably mounted on the bottom of the rack plate, a snap-fit plate is provided on the rack plate, the snap-fit plate is located above the rotating plate, a spring is provided between the rotating plate and the rack plate, and a fork is slidably mounted on the bottom of the rack plate to limit the rotation of the rotating plate when cutting the condensed soap.
[0011] Preferably, the connecting assembly further includes a telescopic guide rod, which is fixedly connected to both sides of the workbench. A connecting frame is fixedly connected to the movable end of the telescopic guide rod, and a rack plate II is fixedly connected to the bottom of the connecting frame. The rack plate II meshes with a gear, and a cutting assembly is fixedly connected to the bottom of the rack plate II.
[0012] Preferably, the cutting assembly includes a cutting shell, in which a plurality of cutting ropes are fixedly connected, and a cutting blade is slidably mounted on the cutting shell, which can horizontally cut the condensed soap.
[0013] The beneficial effects of this utility model are as follows: In this invention, the connecting assembly is linked to the cutting assembly via components such as a slide rod, gears, rack plate one, and rack plate two. When the lifting plate pushes out the condensed soap, the supporting ear plate pushes the rotating plate to rotate, causing rack plate one to rise. Through gear transmission, rack plate two and the cutting assembly descend, and the cutting rope automatically cuts the condensed soap vertically. The operator can push the cutting blade to perform horizontal cutting, completing the separation of the soap block. This converts the lifting motion into a cutting action, automating vertical cutting, reducing manual intervention, ensuring consistent cutting spacing, and, combined with manual horizontal cutting, enabling precise control of the soap block size. Attached Figure Description
[0014] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments.
[0015] Figure 1 This is a perspective view of the entire utility model; Figure 2 This is a schematic diagram of the cutting component structure of this utility model; Figure 3 This is a schematic diagram of the molding component structure of this utility model; Figure 4 This is a schematic diagram of the connecting component structure of this utility model; Figure 5 This utility model Figure 4 A partially enlarged structural diagram.
[0016] In the diagram: 1. Workbench; 2. Hydraulic rod; 3. Connecting assembly; 301. Slide rod; 302. Mounting bracket; 303. Gear; 304. Rack plate one; 305. Slide seat; 306. Telescopic guide rod; 307. Connecting frame; 308. Rack plate two; 309. Rotating plate; 310. Spring one; 311. Fork rod; 4. Forming assembly; 401. Mold shell; 402. Lifting plate; 403. Support base; 404. Baffle; 405. Spring two; 406. Support ear plate; 407. Connecting column; 5. Cutting assembly; 501. Cutting shell; 502. Cutting rope; 503. Cutting blade. Detailed Implementation
[0017] The technical solutions of this utility model will be clearly and completely described below with reference to the embodiments of this utility model. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of this utility model.
[0018] Example like Figures 1-4As shown, this embodiment proposes a molding device for making condensed soap, including a worktable 1. A hydraulic rod 2 is fixedly connected to the bottom of the worktable 1, and connecting components 3 are symmetrically arranged on the top of the worktable 1. A molding component 4 is arranged on the worktable 1 for shaping the condensed soap, and a cutting component 5 is arranged on the connecting component 3 for cutting the condensed soap. The molding component 4 includes a mold shell 401, which is fixedly connected to the worktable 1 and is detachable from the worktable 1. A support base 403 is fixedly connected inside the mold shell 401, and a lifting plate 402 is arranged on the support base 403. The support base 403 supports the lifting plate 402 and provides stable support for the lifting plate 402 during the pouring stage, forming a sealed bottom surface of the mold. The ejection stage serves as a lowering limit for the lifting plate 402, ensuring accurate resetting. The lifting plate 402 is slidably installed in the mold shell 401, with its bottom fixed and connected to a connecting column 407. The connecting column 407 is fixedly connected to the output end of the hydraulic rod 2. Liquid soap is introduced into the mold shell 401. After the condensed soap cools and solidifies, the molding component 4 is moved to the worktable 1, and the mold shell 401 is fixed on the worktable 1. At the same time, the connecting column 407 is fixedly connected to the output end of the hydraulic rod 2 by bolts. When the lifting plate 402 sits on the support base 403, its sides push the baffles 404 in the square openings on both sides of the mold shell 401 outward, so that the baffles 404 are tightly attached to the inner wall of the mold shell 401. At this time, the second spring 405 is in a compressed state. In this state, the baffles 404, the mold shell 401, and the lifting plate 402 together form a sealed molding cavity to prevent leakage of liquid soap base.
[0019] like Figure 4 , Figure 5As shown, square openings are provided on the left and right sides of the mold shell 401. Supporting ear plates 406 are fixedly connected to the left and right sides of the lifting plate 402, and are connected to the connecting assembly 3 through the supporting ear plates 406. Baffles 404 are symmetrically and rotatably installed in the square openings of the mold shell 401. A second spring 405 is provided between the baffles 404 and the mold shell 401. When the lifting plate 402 is placed on the support base 403, the baffles 404 are lowered by the second spring 405, and the baffles 404 on the same side of the mold shell 401 are closed to prevent liquid from flowing out. When the hydraulic rod 2 drives the lifting plate 402 to rise, the lifting plate 402 pushes... The movable baffle 404 deflects to avoid affecting the movement of the lifting plate 402; the connecting assembly 3 includes a slide rod 301, which is symmetrically fixedly connected to both sides of the worktable 1. A mounting bracket 302 is fixedly connected to the top of each slide rod 301, and a gear 303 is rotatably mounted on the mounting bracket 302; the connecting assembly 3 also includes a rack plate 304 and a slide block 305. The slide block 305 is fixedly connected to the side of the rack plate 304 near the gear 303, and the slide block 305 is slidably mounted on the slide rod 301. The rack plate 304 and the gear 303 mesh with each other; the bottom of the rack plate 304 is rotatably mounted on... The device is equipped with a rotating plate 309. A snap-fit plate is provided on the rack plate 304, which is located above the rotating plate 309. A spring 310 is provided between the rotating plate 309 and the rack plate 304. A fork 311 is slidably installed on the bottom of the rack plate 304 to limit the rotation of the rotating plate 309 when cutting the condensed soap. When the lifting plate 402 drives the support ear plate 406 to rise, the support ear plate 406 drives the rotating plate 309 to rotate, so that the rotating plate 309 overcomes the tension of the spring 310, and connects the support ear plate 406 with the snap-fit plate of the rack plate 304, thereby pushing the rack plate 304 upward. When the lifting plate 402 moves the support ear plate 406 downward, the rotation of the rotating plate 309 can be restricted by the fork 311, thereby making the support ear plate 406 engage with the rotating plate 309, and driving the rack plate 304 to move downward; the connecting assembly 3 also includes a telescopic guide rod 306, which is fixedly connected to both sides of the workbench 1. The movable end of the telescopic guide rod 306 is fixedly connected to a connecting frame 307, and the bottom of the connecting frame 307 is fixedly connected to a rack plate 308. The rack plate 308 meshes with the gear 303, and the bottom of the rack plate 308 is fixedly connected to a cutting assembly 5;When the lifting plate 402 is extended, its supporting ear plate 406 pushes up the free end of the rotating plate 309, causing the rotating plate 309 to rotate against the tension of the spring 310. This allows the supporting ear plate 406 to pass smoothly and contact the upper locking plate. At this time, the supporting ear plate 406 pushes the rack plate 304 to rise as a whole. When the lifting plate 402 needs to be lowered and reset, the operator can manually or through a simple linkage mechanism move the fork 311 to insert it into the rotation path of the rotating plate 309, restricting its rotation. At this time, the supporting ear plate 406 presses down on the rotating plate 309. Since the rotating plate 309 cannot rotate, the two form a locking connection, thereby driving the rack plate 304 to descend together, realizing the reset of the entire connecting assembly 3 and cutting assembly 5.
[0020] like Figure 2 As shown, the cutting assembly 5 includes a cutting shell 501, in which several cutting ropes 502 are fixedly connected. When the cutting shell 501 descends, the cutting ropes 502 cut the condensed soap. A cutting blade 503 is slidably mounted on the cutting shell 501, which can horizontally cut the condensed soap. When the condensed soap is pushed out of the mold shell 401 by the lifting plate 402 to a certain height, the support ear plate 406 pushes the connecting assembly 3, causing the cutting shell 501 to press down synchronously. The multiple cutting ropes 502 inside cut the exposed soap body into several soap strips. When the soap body is lifted to the preset height of a single soap block, the operator can manually push the cutting blade 503 to horizontally cut the vertically divided soap strips from the soap body, obtaining the final block of condensed soap. After removing the cut soap block, the lifting plate 402 is controlled by the hydraulic rod 2 to drive the support ear plate 406 to rise, continuing to cut the condensed soap. The above actions are repeated until the entire block of condensed soap is cut.
[0021] In this embodiment, liquid soap is poured into the mold shell 401 for casting. After cooling, the condensed soap is shaped in the molding cavity. Then, the mold shell 401 is fixed on the worktable 1, and the connecting column 407 is fixedly connected to the output end of the hydraulic rod 2 by bolts. The hydraulic rod 2 is started, and the hydraulic rod 2 drives the connecting column 407 and the lifting plate 402 to rise. The lifting plate 402 pushes the shaped condensed soap to move upward. At the same time, during the rise, the lifting plate 402 pushes the baffle 404 to deflect, overcoming the force of the second spring 405 and preventing the baffle 404 from affecting the movement of the lifting plate 402. The support ear plate 406 on the lifting plate 402 contacts the rotating plate 309 of the connecting assembly 3 as it rises. The support ear plate 406 lifts the free end of the rotating plate 309, so that the rotating plate 309 overcomes the tension of the first spring 310 and rotates, thereby allowing the support ear plate 406 to pass through and contact the snap-fit plate on the rack plate 304. Subsequently, the support ear plate 406 pushes the rack plate 304 upward, and the rack plate 304 slides on the slide rod 301 via the slide block 305. At the same time, the rack plate 304 meshes with the gear 303, driving the gear 303 to rotate. The gear 303 meshes with the rack plate 308, causing the rack plate 308 to descend. The rack plate 308 is connected to the telescopic guide rod 306 via the connecting frame 307 to ensure a smooth descent and drive the cutting assembly 5 to move downward as a whole. When the cutting assembly 5 descends, the multiple cutting ropes 502 in the cutting shell 501 cut the exposed condensed soap. The soap body is vertically cut into several soap bars. As the hydraulic rod 2 continues to rise, the condensed soap is lifted to the preset height of a single soap block. The operator then manually pushes the cutting blade 503 to make a horizontal cut, cutting the soap bars off the soap body to obtain a block of condensed soap. The cut soap blocks are then removed. The hydraulic rod 2 continues to drive the connecting column 407 and the lifting plate 402 to rise until the condensed soap is lifted to the preset height of a single soap block again. The operator then manually pushes the cutting blade 503 to cut again. The above steps are repeated until the entire block of condensed soap is cut.
[0022] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model shall be included within the protection scope of the present utility model.
Claims
1. A molding apparatus for making condensed soap, characterized in that, Includes a workbench (1), with a hydraulic rod (2) fixedly connected to the bottom of the workbench (1), and connecting components (3) symmetrically arranged on the top of the workbench (1). A forming component (4) is provided on the workbench (1) for shaping the condensed soap, and a cutting component (5) is provided on the connecting component (3) for cutting the condensed soap. The molding component (4) includes a mold shell (401), which is fixedly connected to the workbench (1). The mold shell (401) and the workbench (1) are detachable. A support base (403) is fixedly connected inside the mold shell (401). A lifting plate (402) is provided on the support base (403). The lifting plate (402) is slidably installed in the mold shell (401). The bottom of the lifting plate (402) is fixed and connected to a connecting column (407). The connecting column (407) is fixedly connected to the output end of the hydraulic rod (2). Liquid soap is introduced into the mold shell (401). After the condensed soap cools and solidifies, the molding component (4) is moved to the workbench (1), and the mold shell (401) is fixed on the workbench (1). At the same time, the connecting column (407) is fixedly connected to the output end of the hydraulic rod (2) by bolts.
2. The molding apparatus for making condensed soap according to claim 1, characterized in that, The mold shell (401) has square openings on its left and right sides, and the lifting plate (402) is fixedly connected to the left and right sides with support ear plates (406), which are connected to the connecting component (3) through the support ear plates (406).
3. The molding apparatus for making condensed soap according to claim 1, characterized in that, A baffle (404) is symmetrically and rotatably installed in the square opening of the mold shell (401), and a spring (405) is provided between the baffle (404) and the mold shell (401).
4. The molding apparatus for making condensed soap according to claim 1, characterized in that, The connecting assembly (3) includes a slide bar (301), which is symmetrically fixedly connected to both sides of the workbench (1). Each slide bar (301) has a mounting bracket (302) connected to its top, and a gear (303) is rotatably mounted on the mounting bracket (302).
5. The molding apparatus for making condensed soap according to claim 4, characterized in that, The connecting assembly (3) further includes a rack plate (304) and a slide (305). The slide (305) is fixedly connected to the side of the rack plate (304) near the gear (303). The slide (305) is slidably mounted on the slide rod (301). The rack plate (304) and the gear (303) mesh with each other.
6. The molding apparatus for making condensed soap according to claim 5, characterized in that, A rotating plate (309) is rotatably mounted on the bottom of the rack plate (304). A snap-fit plate is provided on the rack plate (304) and is located above the rotating plate (309). A spring (310) is provided between the rotating plate (309) and the rack plate (304). A fork (311) is slidably mounted on the bottom of the rack plate (304) to limit the rotation of the rotating plate (309) when cutting the condensed soap.
7. The molding apparatus for making condensed soap according to claim 4, characterized in that, The connecting assembly (3) also includes a telescopic guide rod (306), which is fixedly connected to both sides of the workbench (1). The movable end of the telescopic guide rod (306) is fixedly connected to a connecting frame (307), and the bottom of the connecting frame (307) is fixedly connected to a rack plate (308). The rack plate (308) meshes with a gear (303), and the bottom of the rack plate (308) is fixedly connected to a cutting assembly (5).
8. The molding apparatus for making condensed soap according to claim 1, characterized in that, The cutting assembly (5) includes a cutting shell (501), in which a plurality of cutting ropes (502) are fixedly connected, and a cutting blade (503) is slidably mounted on the cutting shell (501), which can horizontally cut the condensed soap.