A fermentation tank for aquatic deep processing
Patent Information
- Application Number
- CN202522496873.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-25
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-11-25
AI Technical Summary
[0004]根据上述现有技术,在实际使用过程中,在发酵完成之后,需要工作人员手动将过滤篮提起,从而将过滤篮取下,这个过程中,过滤篮内部有大量的水产,重量较重,所以极大地提高了工作人员的工作强度,故而提出一种用于水产深加工的发酵箱来解决上述问题
该用于水产深加工的发酵箱,通过设置通过安装机构,U形架与过滤篮可以快速连接和分离,简化了过滤篮的安装和拆卸过程,减少了人工操作时间,平移机构和升降机构由伺服电机和电动推杆驱动,实现过滤篮的水平和垂直移动,便于物料的转移和定位,提高了生产自动化程度,降低了工作人员的劳动强度。
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Figure CN224901275U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of fermentation box technology, and in particular to a fermentation box for deep processing of aquatic products. Background Technology
[0002] Aquatic fermentation is the natural fermentation of aquatic products using their own enzymes or microorganisms over a certain period of time. It can provide consumers with rich nutrients and give food a unique aquatic flavor, which is why it is so popular. Common equipment for processing and fermenting aquatic products usually involves placing the aquatic products in a fermentation tank for fermentation.
[0003] According to Chinese Patent Publication No. CN223118428U, a fermentation box for deep processing of aquatic products is provided. The fermentation box is equipped with an adjustment component, which includes a rotating rod, a cam, a push rod, and a second return spring. By rotating the rotating rod, the cam is driven to rotate, and the cam rotation causes the push rod to fit against the inner wall of the outer box and the side wall of the filter basket. This adjusts the distance between the brush assembly and the inner wall of the outer box and the side wall of the filter basket, avoiding misfitting between the brush assembly and the inner wall of the outer box and the side wall of the filter basket, which helps to improve the cleaning quality. A support rod and a positioning plate are provided to facilitate placing the filter basket on the outer box. After fermentation is completed, the aquatic products in the filter basket can be removed by lifting the positioning plate, which is convenient for operators.
[0004] Based on the existing technology, in actual use, after fermentation is complete, the filter basket needs to be manually lifted and removed by the staff. During this process, the filter basket contains a large amount of aquatic products and is quite heavy, which greatly increases the workload of the staff. Therefore, a fermentation box for deep processing of aquatic products is proposed to solve the above problems. Utility Model Content
[0005] (a) Purpose of the utility model To address the technical problems existing in the background art, this utility model proposes a fermentation box for deep processing of aquatic products. Through the installation mechanism, translation mechanism and lifting mechanism, the filter basket can be quickly transferred, which has the advantages of reducing the labor intensity of workers.
[0006] (II) Technical Solution This utility model provides a fermentation box for deep processing of aquatic products, including a workbench. An outer casing is installed on the top of the workbench, and a filter basket is arranged inside the outer casing. A cleaning mechanism is arranged between the outer casing and the filter basket. A U-shaped frame is arranged above the filter basket, and an installation mechanism is arranged on the top of the filter basket. The U-shaped frame is connected to the filter basket through the installation mechanism. Two vertical plates are installed on the top of the workbench, and a sliding plate is arranged between the opposite sides of the two vertical plates. A sliding mechanism is arranged between the opposite sides of the two vertical plates, and the vertical plates are connected to the sliding plate through the sliding mechanism. A lifting mechanism is arranged on the top of the sliding plate, and the lifting mechanism is connected to the U-shaped frame.
[0007] Preferably, the installation mechanism includes arc-shaped plates installed on the top of the filter basket and symmetrically distributed. A fixing block is installed at the bottom of the U-shaped frame. A connecting groove is opened on the opposite side of each of the two fixing blocks. The front of the two connecting grooves is connected to the outside. A connecting block is installed on the opposite side of each of the two arc-shaped plates. The two connecting blocks are slidably connected to the inside of the two connecting grooves. A fixing component is provided on the top of each of the two fixing blocks. The fixing component is connected to the connecting block.
[0008] Preferably, the fixing component includes a fixing groove formed on the top of the connecting block, and a plug extending into the connecting groove is slidably connected to the top of the fixing block. The plug is slidably connected to the inside of the fixing groove, and a pull ring is installed on the top of the plug.
[0009] Preferably, the translation mechanism includes slide rails installed on opposite sides of two vertical plates. A servo motor is installed on the back of the right slide rail. A threaded rod extending into the inside of the right slide rail is installed on the output shaft of the servo motor. A threaded block is threadedly connected to the outer side of the threaded rod. The right side of the translation plate is connected to the threaded block. A guide assembly is provided inside the left slide rail.
[0010] Preferably, the guide assembly includes a guide rod installed inside the left slide rail, a guide block slidably connected to the outer side of the guide rod, and the left side of the translation plate connected to the guide block.
[0011] Preferably, the lifting mechanism includes an electric push rod installed on the top of the translation plate and extending to its bottom. The piston rod of the electric push rod is connected to the top of the U-shaped frame. The top of the U-shaped frame is equipped with two limiting rods extending to the top of the translation plate. Both limiting rods are slidably connected to the translation plate.
[0012] Preferably, a base is installed at each of the four bottom corners of the workbench, and a controller is installed on the top of the workbench.
[0013] Compared with the prior art, the above-mentioned technical solution of this utility model has the following beneficial technical effects: This fermentation tank for deep processing of aquatic products features an installation mechanism that allows for quick connection and separation of the U-shaped frame and filter basket, simplifying the installation and disassembly process and reducing manual operation time. The translation and lifting mechanisms are driven by servo motors and electric push rods, enabling horizontal and vertical movement of the filter basket, facilitating material transfer and positioning, improving the level of production automation, and reducing the labor intensity of workers. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the structure of a fermentation tank for deep processing of aquatic products proposed in this utility model.
[0015] Figure 2 This is a three-dimensional structural diagram of the workbench and its upper structure in a fermentation tank for deep processing of aquatic products, as proposed in this utility model.
[0016] Figure 3 This is an exploded view of a filter basket and its installation mechanism in a fermentation tank for deep processing of aquatic products, as proposed in this utility model.
[0017] Figure 4 This is a cross-sectional view of a translation plate and translation mechanism in a fermentation tank for deep processing of aquatic products, as proposed in this utility model.
[0018] Reference numerals: 1. Workbench; 2. Outer casing; 3. Filter basket; 4. U-shaped frame; 5. Mounting mechanism; 51. Arc plate; 52. Fixing block; 53. Connecting groove; 54. Connecting block; 55. Fixing assembly; 551. Fixing groove; 552. Insert rod; 553. Pull ring; 6. Vertical plate; 7. Translation plate; 8. Translation mechanism; 81. Slide rail; 82. Servo motor; 83. Threaded rod; 84. Threaded block; 85. Guide assembly; 851. Guide rod; 852. Guide block; 9. Lifting mechanism; 91. Electric push rod; 92. Limit rod. Detailed Implementation
[0019] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to specific embodiments and accompanying drawings. It should be understood that these descriptions are merely exemplary and not intended to limit the scope of this utility model. Furthermore, descriptions of well-known structures and technologies are omitted in the following description to avoid unnecessarily obscuring the concept of this utility model.
[0020] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used solely for the convenience of describing this utility model and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0021] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," and "connected," etc., should be interpreted broadly. For example, "connected" can be a fixed connection, such as welding, riveting, or bonding; it can also be a detachable connection, such as threaded connection, keyed connection, or pin connection; or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; or it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0022] like Figure 1-4 As shown, the present invention proposes a fermentation box for deep processing of aquatic products, including a workbench 1, an outer box 2 fixedly installed on the top of the workbench 1, and a filter basket 3 provided inside the outer box 2 for holding aquatic products and fermenting them.
[0023] A cleaning mechanism is provided between the outer casing 2 and the filter basket 3 to remove residues generated during fermentation and maintain hygiene. The specific structure and function of the cleaning mechanism are consistent with those in the prior art CN223118428U, and will not be elaborated further in this application.
[0024] A U-shaped frame 4 is provided above the filter basket 3, and an installation mechanism 5 is provided on the top of the filter basket 3. The U-shaped frame 4 is connected to the filter basket 3 through the installation mechanism 5, so as to realize the quick installation and disassembly of the filter basket 3.
[0025] Two vertical plates 6 are fixedly installed on the top of the workbench 1. A translation plate 7 is provided between the opposite sides of the two vertical plates 6. A translation mechanism 8 is provided between the opposite sides of the two vertical plates 6. The vertical plates 6 are connected to the translation plate 7 through the translation mechanism 8, which drives the translation plate 7 to move horizontally.
[0026] A lifting mechanism 9 is provided on the top of the translation plate 7. The lifting mechanism 9 is connected to the U-shaped frame 4 and controls the vertical lifting of the U-shaped frame 4.
[0027] In the first embodiment, the installation mechanism 5 includes two arc-shaped plates 51 that are fixedly installed on the top of the filter basket 3 and are symmetrically distributed. The arc-shaped plates 51 are used to provide support and connection points.
[0028] A fixing block 52 is fixedly installed at the bottom of the U-shaped frame 4. A connecting groove 53 is opened on the opposite side of the two fixing blocks 52. A connecting block 54 is fixedly installed on the opposite side of the two arc plates 51. The two connecting blocks 54 are slidably connected to the inside of the two connecting grooves 53 respectively. The front of the connecting groove 53 is connected to the outside, which makes it easy for the connecting block 54 to be inserted into the connecting groove 53. The initial connection between the U-shaped frame 4 and the filter basket 3 can be achieved through the fixing block 52, the connecting groove 53 and the connecting block 54.
[0029] Each of the two fixing blocks 52 is provided with a fixing component 55 on its top. The fixing component 55 is connected to the connecting block 54 and is used to lock the connecting block 54 to prevent the connecting block 54 from falling off.
[0030] The fixing component 55 includes a fixing groove 551 opened on the top of the connecting block 54. A plug rod 552 is slidably connected to the top of the fixing block 52. The plug rod 552 extends into the interior of the connecting groove 53 and is slidably connected to the interior of the fixing groove 551. A pull ring 553 is fixedly installed on the top of the plug rod 552. By pulling the pull ring 553, the plug rod 552 can be controlled to insert or withdraw from the fixing groove 551, thereby fixing or releasing the connecting block 54 and realizing the quick installation and disassembly of the U-shaped frame 4.
[0031] In embodiment 2, the translation mechanism 8 includes slide rails 81 fixedly installed on opposite sides of two vertical plates 6. A servo motor 82 is fixedly installed on the back of the right slide rail 81. A threaded rod 83 is fixedly installed on the output shaft of the servo motor 82. The threaded rod 83 extends into the inside of the right slide rail 81. A threaded block 84 is threadedly connected to the outside of the threaded rod 83. The right side of the translation plate 7 is fixedly connected to the threaded block 84. A guide assembly 85 is provided inside the left slide rail 81. The guide assembly 85 includes a guide rod 851 fixedly installed inside the left slide rail 81. A guide block 852 is slidably connected to the outside of the guide rod 851. The left side of the translation plate 7 is fixedly connected to the guide block 852.
[0032] When the servo motor 82 is started, the servo motor 82 drives the threaded rod 83 to rotate, which in turn drives the threaded block 84 to move horizontally along the slide rail 81, thereby driving the translation plate 7 to move horizontally. The guide rod 851 and the guide block 852 ensure that the translation plate 7 moves smoothly and avoids deviation.
[0033] In embodiment 3, the lifting mechanism 9 includes an electric push rod 91 fixedly installed on the top of the translation plate 7 and extending to its bottom. The piston rod of the electric push rod 91 is fixedly connected to the top of the U-shaped frame 4. Two limiting rods 92 are fixedly installed on the top of the U-shaped frame 4. The two limiting rods 92 extend to the top of the translation plate 7 and are slidably connected to the translation plate 7.
[0034] When the electric push rod 91 is activated, it drives the U-shaped frame 4 to rise and fall vertically, thereby causing the filter basket 3 to rise and fall. The limit rod 92 plays a guiding and stabilizing role, preventing the U-shaped frame 4 from shaking during the rising and falling process.
[0035] In Example 4, bases are fixedly installed at the four corners of the bottom of the workbench 1 to support the entire device and maintain stability. A controller is fixedly installed on the top of the workbench 1 to control electrical components such as the servo motor 82 and the electric push rod 91 to achieve automated operation.
[0036] Working principle: In this fermentation tank for deep processing of aquatic products, after fermentation is complete, the U-shaped frame 4 is connected to the filter basket 3 via the installation mechanism 5. Then, the electric push rod 91 is activated to drive the U-shaped frame 4 to rise, lifting the filter basket 3 from the outer casing 2. Next, the servo motor 82 is activated to drive the translation plate 7 to move, thus moving the filter basket 3 to the front of the outer casing 2. At this time, the electric push rod 91 is activated in reverse to drive the U-shaped frame 4 to descend, causing the filter basket 3 to fall to the top of the workbench 1, which facilitates the loading, unloading, or cleaning of materials in the filter basket 3. After cleaning, new aquatic products are added to the filter basket 3, and the process is reversed to return it to its original position for fermentation of new aquatic products. Throughout the process, the controller coordinates the actions of each mechanism to achieve efficient and automated operation.
[0037] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A fermentation tank for deep processing of aquatic products, comprising a workbench (1), an outer casing (2) mounted on the top of the workbench (1), a filter basket (3) disposed inside the outer casing (2), and a cleaning mechanism disposed between the outer casing (2) and the filter basket (3), characterized in that, A U-shaped frame (4) is provided above the filter basket (3), and an installation mechanism (5) is provided on the top of the filter basket (3). The U-shaped frame (4) is connected to the filter basket (3) through the installation mechanism (5). Two vertical plates (6) are installed on the top of the workbench (1). A translation plate (7) is provided between the opposite sides of the two vertical plates (6). A translation mechanism (8) is provided between the opposite sides of the two vertical plates (6). The vertical plates (6) are connected to the translation plate (7) through the translation mechanism (8). A lifting mechanism (9) is provided on the top of the translation plate (7). The lifting mechanism (9) is connected to the U-shaped frame (4).
2. The fermentation tank for deep processing of aquatic products according to claim 1, characterized in that, The installation mechanism (5) includes arc-shaped plates (51) installed on the top of the filter basket (3) and symmetrically distributed. The bottom of the U-shaped frame (4) is equipped with fixing blocks (52). Each of the two fixing blocks (52) has a connecting groove (53) on its opposite side. The front of the two connecting grooves (53) is connected to the outside. Each of the two arc-shaped plates (51) has a connecting block (54) installed on its opposite side. The two connecting blocks (54) are slidably connected to the inside of the two connecting grooves (53). Each of the two fixing blocks (52) has a fixing component (55) on its top. The fixing component (55) is connected to the connecting block (54).
3. A fermentation tank for deep processing of aquatic products according to claim 2, characterized in that, The fixing component (55) includes a fixing groove (551) opened on the top of the connecting block (54), and a plug (552) extending into the connecting groove (53) is slidably connected to the top of the fixing block (52). The plug (552) is slidably connected to the inside of the fixing groove (551), and a pull ring (553) is installed on the top of the plug (552).
4. A fermentation tank for deep processing of aquatic products according to claim 1, characterized in that, The translation mechanism (8) includes slide rails (81) installed on opposite sides of two vertical plates (6). A servo motor (82) is installed on the back of the right slide rail (81). A threaded rod (83) extending into the right slide rail (81) is installed on the output shaft of the servo motor (82). A threaded block (84) is threadedly connected to the outside of the threaded rod (83). The right side of the translation plate (7) is connected to the threaded block (84). A guide assembly (85) is provided inside the left slide rail (81).
5. A fermentation tank for deep processing of aquatic products according to claim 4, characterized in that, The guide assembly (85) includes a guide rod (851) installed inside the left slide rail (81), and a guide block (852) is slidably connected to the outside of the guide rod (851). The left side of the translation plate (7) is connected to the guide block (852).
6. A fermentation tank for deep processing of aquatic products according to claim 1, characterized in that, The lifting mechanism (9) includes an electric push rod (91) installed on the top of the translation plate (7) and extending to its bottom. The piston rod of the electric push rod (91) is connected to the top of the U-shaped frame (4). The top of the U-shaped frame (4) is equipped with two limiting rods (92) extending to the top of the translation plate (7). Both limiting rods (92) are slidably connected to the translation plate (7).
7. A fermentation tank for deep processing of aquatic products according to claim 1, characterized in that, The workbench (1) has bases installed at the four corners of its bottom, and a controller is installed on the top of the workbench (1).
Citation Information
Patent Citations
Fermentation box for deep processing of aquatic products
CN223118428U