Steel forging heat treatment temperature control furnace

CN224901391UActive Publication Date: 2026-10-27ZHANGJIAGANG JINRI PRECISED FORGINGS CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202522526736.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-28
Publication Date
2026-10-27
Estimated Expiration
2035-11-28

AI Technical Summary

Technical Problem

[0003]传统热处理炉的装出炉作业高度依赖人工操作,人员需借助简易工具在高温炉口近距离进行搬运,这不仅使操作者直接暴露于高温热辐射环境下,存在灼伤风险,且在搬运重型或异型锻件时,极易因脱钩、晃动导致烫伤、砸伤等安全事故,劳动强度大,危险性高;因此,出现一种钢制锻件热处理温控炉

Benefits of technology

[0012]与现有技术相比,本实用新型的有益效果是:通过加热组件的设置,实现了对工件进行热处理;驱动组件的设置,实现了驱动进料组件的往复运动;驱动组件与进料组件的相互配合使用,实现了工件的自动进出炉,并自动开关门,装置操作简便高效,有效解决了传统装置依靠人工搬运,降低了操作者的劳动强度,有效避免了人员近距离接触高温炉体和工件的安全风险等问题。

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224901391U_ABST
    Figure CN224901391U_ABST
Patent Text Reader

Abstract

The utility model provides a kind of steel forging heat treatment temperature control furnace, belong to metal heat treatment technical field, including temperature control mechanism, including shell, support welded in the bottom of shell, regulating and controlling device being arranged on the surface of shell;Conveying mechanism;Mounting plate is fixedly installed in the lateral wall of shell, support is fixedly connected in the bottom of mounting plate, drive assembly is arranged on the surface of mounting plate, and feed assembly is connected on the surface of drive assembly by screw thread.The utility model is equipped with heating assembly, realizes the heat treatment to workpiece;The setting of drive assembly realizes the reciprocating motion of driving feed assembly;Drive assembly and feed assembly are used in cooperation, realize the automatic in and out of furnace of workpiece, and automatically open and close door, device is easy and efficient to operate, effectively solve the traditional device relies on manual handling, reduce the labor intensity of operator, effectively avoid the safety risk that personnel close contact high-temperature furnace body and workpiece etc.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model belongs to the field of metal heat treatment technology, specifically relating to a temperature control furnace for heat treatment of steel forgings. Background Technology

[0002] The development of temperature-controlled furnaces for heat treatment of steel forgings has witnessed the leap from simple coal-fired furnaces to precision electronic control equipment. With the continuous improvement of the performance requirements of metal parts, its application scenarios have gradually expanded from traditional annealing and normalizing to complex processes such as quenching, tempering and heat treatment with extremely strict temperature curve requirements. It has become a core equipment in modern equipment manufacturing to improve the strength, toughness and durability of forgings.

[0003] Traditional heat treatment furnace loading and unloading operations rely heavily on manual labor. Personnel need to use simple tools to handle the parts at close range near the high-temperature furnace opening. This not only exposes operators to direct high-temperature heat radiation, posing a risk of burns, but also makes them highly susceptible to burns and injuries from unhooking or shaking when handling heavy or irregularly shaped forgings. The labor intensity is high and the risks are significant. Therefore, a temperature-controlled furnace for heat treatment of steel forgings has emerged. Utility Model Content

[0004] The purpose of this utility model is to provide a temperature-controlled furnace for heat treatment of steel forgings, which aims to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: A temperature-controlled furnace for heat treatment of steel forgings, comprising, The temperature control mechanism includes a housing, a support welded to the bottom of the housing, a control device disposed on the surface of the housing, and a heating component fixedly installed on the inner wall of the housing; Conveying mechanism; a mounting plate fixedly installed on the side wall of the housing, a bracket fixedly connected to the bottom of the mounting plate, a drive assembly disposed on the surface of the mounting plate, and a feeding assembly threadedly connected to the surface of the drive assembly; The feeding assembly includes a fixed strip plate fixedly installed on the surface of the mounting plate, a guide rail bolted to the surface of the fixed strip plate, a slider slidably connected to the surface of the guide rail, a material plate fixedly installed on the surface of the slider, and an insulation door disposed on the side wall of the material plate.

[0006] As a preferred embodiment of the present invention, the heating assembly includes a heat insulation plate fixedly installed on the inner wall of the outer shell, and a heating furnace disposed on the inner wall of the heat insulation plate.

[0007] As a preferred embodiment of the present invention, the heating assembly further includes a resistance wire embedded in the side wall of the heating furnace, and the side wall of the heating furnace is provided with a mounting groove adapted to the resistance wire.

[0008] In a preferred embodiment of this utility model, the drive assembly includes a motor fixedly mounted on the surface of the mounting plate, and a screw fixedly connected to the output end of the motor.

[0009] In a preferred embodiment of the present invention, the drive assembly further includes a movable block that is threadedly connected to the surface of the screw, and the material plate is fixedly mounted on the surface of the movable block.

[0010] As a preferred embodiment of this utility model, the bottom of the heating furnace is provided with a sliding groove adapted to the guide rail, and the guide rail is fixedly installed at the bottom of the heating furnace.

[0011] In a preferred embodiment of this utility model, the bottom of the heating furnace is provided with a sliding groove adapted to the moving block, and the moving block is slidably connected to the bottom of the heating furnace.

[0012] Compared with the prior art, the beneficial effects of this utility model are as follows: the setting of the heating component enables heat treatment of the workpiece; the setting of the driving component enables the reciprocating motion of the feeding component; the cooperation between the driving component and the feeding component enables the automatic entry and exit of the workpiece from the furnace and the automatic opening and closing of the door. The device is simple and efficient to operate, effectively solving the problems of traditional devices relying on manual handling, reducing the labor intensity of operators, and effectively avoiding the safety risks of personnel coming into close contact with the high-temperature furnace body and workpieces. Attached Figure Description

[0013] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them: Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the heating component structure of this utility model; Figure 3 This is a schematic diagram of the drive component structure of this utility model; Figure 4 This is a schematic diagram of the feeding assembly structure of this utility model.

[0014] In the diagram: 100, temperature control mechanism; 101, outer shell; 102, support; 103, control device; 104, heating component; 200, conveying mechanism; 201, mounting plate; 202, bracket; 203, drive component; 204, feeding component; 104a, heat insulation plate; 104b, heating furnace; 104c, resistance wire; 203a, motor; 203b, screw; 203c, moving block; 204a, fixing strip; 204b, guide rail; 204c, slider; 204d, material plate; 204e, heat insulation door. Detailed Implementation

[0015] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0016] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0017] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.

[0018] Example Reference Figures 1-4 This is an embodiment of the present invention, which provides a temperature-controlled furnace for heat treatment of steel forgings, comprising: The temperature control mechanism 100 includes a housing 101, a support 102 welded to the bottom of the housing 101, a control device 103 disposed on the surface of the housing 101, and a heating component 104 fixedly installed on the inner wall of the housing 101. Conveying mechanism 200; mounting plate 201 fixedly installed on the side wall of housing 101, bracket 202 fixedly connected to the bottom of mounting plate 201, drive assembly 203 disposed on the surface of mounting plate 201, and feeding assembly 204 threadedly connected to the surface of drive assembly 203; The feeding assembly 204 includes a fixing strip 204a fixedly installed on the surface of the mounting plate 201, a guide rail 204b bolted to the surface of the fixing strip 204a, a slider 204c slidably connected to the surface of the guide rail 204b, a material plate 204d fixedly installed on the surface of the slider 204c, and an insulating door 204e disposed on the side wall of the material plate 204d.

[0019] In this process, the motor 203a rotates forward, driving the screw 203b to rotate, which in turn drives the moving block 203c, which is threadedly engaged with it, and the fixed material plate 204d to move smoothly along the guide rail 204b, sending the workpiece into the working chamber of the heating furnace 104b, and the door 204e closes accordingly.

[0020] Specifically, the heating assembly 104 includes a heat insulation plate 104a fixedly installed on the inner wall of the outer casing 101, a heating furnace 104b disposed on the inner wall of the heat insulation plate 104a, and a resistance wire 104c fitted into the side wall of the heating furnace 104b. The side wall of the heating furnace 104b is provided with a mounting groove adapted to the resistance wire 104c.

[0021] The heating component 104 is activated by the control device 103, and the resistance wire 104c is energized to heat the workpiece inside the furnace.

[0022] Furthermore, the drive assembly 203 includes a motor 203a fixedly mounted on the surface of the mounting plate 201, a screw 203b fixedly connected to the output end of the motor 203a, a moving block 203c threadedly connected to the surface of the screw 203b, and a material plate 204d fixedly mounted on the surface of the moving block 203c.

[0023] Preferably, the motor 203a reverses direction, and through the transmission of the screw 203b and the moving block 203c, the material plate 204d carrying the heat-treated workpiece is smoothly removed from the furnace.

[0024] It should be noted that the bottom of the heating furnace 104b is provided with a sliding groove adapted to the guide rail 204b. The guide rail 204b is fixedly installed on the bottom of the heating furnace 104b. The bottom of the heating furnace 104b is provided with a sliding groove adapted to the moving block 203c. The moving block 203c is slidably connected to the bottom of the heating furnace 104b.

[0025] In use, the steel forging to be processed is placed on the material plate 204d, the equipment is started, the motor 203a rotates forward, driving the screw 203b to rotate, which in turn drives the threaded moving block 203c and the fixed material plate 204d to move smoothly along the guide rail 204b, sending the workpiece into the working chamber of the heating furnace 104b. The insulating door 204e closes accordingly, forming a sealed heating environment. The heating component 104 is started by setting the control device 103, and the resistance wire 104c is energized and heated to heat the workpiece in the furnace. The motor 203a rotates in reverse, and through the transmission of the screw 203b and the moving block 203c, the material plate 204d carrying the heat-treated workpiece is smoothly removed from the furnace.

[0026] In summary, the heating component 104 enables heat treatment of the workpiece; the drive component 203 enables the reciprocating motion of the feeding component 204; the coordinated use of the drive component 203 and the feeding component 204 enables automatic loading and unloading of the workpiece and automatic opening and closing of the door. The device is simple and efficient to operate, effectively solving the problems of traditional devices relying on manual handling, reducing the labor intensity of operators, and effectively avoiding the safety risks of personnel coming into close contact with the high-temperature furnace body and workpieces.

[0027] It is important to note that the constructions and arrangements of this application shown in several different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who consult this disclosure will readily understand that many modifications are possible (e.g., changes in the size, dimensions, structure, shape and proportion of various elements, as well as parameter values ​​(e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, orientation, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in this application). For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of elements may be inverted or otherwise altered, and the nature or number or position of discrete elements may be changed or altered. Therefore, all such modifications are intended to be included within the scope of this utility model. The order or sequence of any process or method steps may be changed or reordered according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and not only structural equivalents but also equivalent structures. Without departing from the scope of this invention, other substitutions, modifications, alterations, and omissions may be made in the design, operation, and arrangement of the exemplary embodiments. Therefore, this invention is not limited to the specific embodiments, but extends to various modifications that still fall within the scope of the appended claims.

[0028] Furthermore, in order to provide a concise description of exemplary embodiments, not all features of actual embodiments (i.e., those features that are not relevant to the best mode of carrying out the present invention as currently considered, or those features that are not relevant to implementing the present invention) may be omitted.

[0029] It should be understood that numerous specific implementation decisions can be made during the development of any practical implementation, such as in any engineering or design project. Such development efforts may be complex and time-consuming, but for those skilled in the art who benefit from this disclosure, the development effort will be a routine work of design, manufacturing, and production without requiring much experimentation.

[0030] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. A temperature-controlled furnace for heat treatment of steel forgings, characterized in that: include, The temperature control mechanism (100) includes a housing (101), a support (102) welded to the bottom of the housing (101), a control device (103) disposed on the surface of the housing (101), and a heating assembly (104) fixedly installed on the inner wall of the housing (101). Conveying mechanism (200); mounting plate (201) fixedly mounted on the side wall of the housing (101), bracket (202) fixedly connected to the bottom of the mounting plate (201), drive assembly (203) disposed on the surface of the mounting plate (201), and feed assembly (204) threadedly connected to the surface of the drive assembly (203). The feeding assembly (204) includes a fixed strip (204a) fixedly mounted on the surface of the mounting plate (201), a guide rail (204b) bolted to the surface of the fixed strip (204a), a slider (204c) slidably connected to the surface of the guide rail (204b), a material plate (204d) fixedly mounted on the surface of the slider (204c), and an insulation door (204e) disposed on the side wall of the material plate (204d).

2. The temperature control furnace for heat treatment of steel forgings according to claim 1, characterized in that: The heating assembly (104) includes a heat insulation plate (104a) fixedly installed on the inner wall of the outer shell (101), and a heating furnace (104b) disposed on the inner wall of the heat insulation plate (104a).

3. The temperature control furnace for heat treatment of steel forgings according to claim 2, characterized in that: The heating assembly (104) also includes a resistance wire (104c) fitted into the side wall of the heating furnace (104b), and the side wall of the heating furnace (104b) has an installation groove adapted to the resistance wire (104c).

4. A temperature-controlled furnace for heat treatment of steel forgings according to claim 3, characterized in that: The drive assembly (203) includes a motor (203a) fixedly mounted on the surface of the mounting plate (201) and a screw (203b) fixedly connected to the output end of the motor (203a).

5. A temperature-controlled furnace for heat treatment of steel forgings according to claim 4, characterized in that: The drive assembly (203) further includes a movable block (203c) threadedly connected to the surface of the screw (203b), and the material plate (204d) is fixedly mounted on the surface of the movable block (203c).

6. A temperature-controlled furnace for heat treatment of steel forgings according to claim 5, characterized in that: The bottom of the heating furnace (104b) is provided with a sliding groove adapted to the guide rail (204b), and the guide rail (204b) is fixedly installed on the bottom of the heating furnace (104b).

7. A temperature-controlled furnace for heat treatment of steel forgings according to claim 6, characterized in that: The bottom of the heating furnace (104b) is provided with a sliding groove adapted to the movable block (203c), and the movable block (203c) is slidably connected to the bottom of the heating furnace (104b).