Apparatus for quenching a plate-shaped aluminum product

Abstract

The utility model discloses a kind of plate-shaped aluminum material quenching treatment devices, it is related to quenching treatment device technical field, including water tank, placing rack is set in water tank, connecting shaft is uniformly rotatably equipped on the top surface of placing rack, drum is fixedly connected on the outer wall of connecting shaft, sprocket two is fixedly connected on the outer wall of connecting shaft one end, it is connected between sprocket two by chain two, water tank top is equipped with driving element, lifting element is equipped on riser, pulley is arranged at the four corners of placing rack, riser is equipped with the triangular slide rail matched with pulley, drying element is equipped in riser;The utility model is through the cooperation of lifting element, driving element, sprocket two and chain two, it is convenient to make each drum rotate, to facilitate plate-shaped aluminum material to move in water, it is convenient to the rapid cooling of plate-shaped aluminum material, to improve the working efficiency of plate-shaped aluminum material quenching;Through the use of drying element, it is convenient to dry used pulley, avoid pulley to appear rusty phenomenon due to damp, improve the service life of pulley.

Description

Technical Field

[0001] This utility model relates to the technical field of quenching treatment equipment, and in particular to a quenching treatment equipment for plate-shaped aluminum materials. Background Technology

[0002] Quenching of sheet aluminum is a key process to improve its mechanical strength, hardness, and wear resistance. Water quenching is widely used in the industry due to its high cooling efficiency and low cost. However, in actual use, existing sheet aluminum quenching equipment often suffers from uneven cooling rates because the sheet aluminum is usually placed directly on a rack inside the quenching water tank. This is because the relative flow between the aluminum surface and the cooling water is insufficient during the cooling process, which not only affects the consistency of the material properties after quenching but also reduces the overall quenching efficiency. At the same time, the rack is usually raised and lowered by pulleys and guide rails. After the pulleys are in contact with the quenching water for a long time, the surface easily absorbs moisture and is difficult to dry quickly, making it prone to rust and jamming. This seriously affects the smoothness of the rack's raising and lowering and shortens the service life of the equipment. Summary of the Invention

[0003] The purpose of this utility model is to provide a quenching device for plate-shaped aluminum materials in order to solve the above-mentioned problems.

[0004] To achieve the above objectives, the present invention adopts the following technical solution:

[0005] A quenching treatment device for plate-shaped aluminum materials includes a water tank and further includes:

[0006] A placement rack is installed inside a water tank. A connecting shaft is evenly rotated on the top surface of the placement rack. A roller is fixed to the outer wall of the connecting shaft. A sprocket is fixed to the outer wall of one end of the connecting shaft. The sprockets are connected to each other by a chain.

[0007] The top of the water tank is equipped with a drive component for rotating the connecting shaft;

[0008] The uprights are symmetrically arranged inside the water tank, and the uprights are equipped with lifting components for raising and lowering the frame;

[0009] The pulleys are located at the four corners of the placement frame, and the upright frame is provided with triangular slide rails that cooperate with the pulleys. The upright frame is provided with drying components for air drying by the pulleys.

[0010] Preferably, the driving component includes a drive motor disposed on the top surface of the water tank, a connector disposed at the end of the output shaft of the drive motor, and a hexagonal rod slidably disposed within the connector;

[0011] The bottom of the hexagonal rod is provided with a bevel gear one, and one of the connecting shafts is provided with a bevel gear two that cooperates with the bevel gear one on its outer wall.

[0012] Preferably, the connecting member includes a housing disposed on the outer wall of the output end of the drive motor, a bevel gear three disposed on the output end of the drive motor, and a bevel gear four rotatably disposed in the housing, wherein the bevel gear four meshes with the bevel gear three;

[0013] The bevel gear has a hexagonal groove in the middle that mates with a hexagonal rod, and the hexagonal rod moves through the housing.

[0014] Preferably, the water tank is provided with a second support base on top, and the drive motor is mounted on the top surface of the second support base.

[0015] Preferably, the lifting component includes a dual-axis motor mounted on the top surface of the support frame, a short shaft mounted at the end of the output shaft of the dual-axis motor, and a support base mounted at the outer end of the short shaft.

[0016] Both the outer wall of the short shaft and the bottom of the upright are provided with a sprocket. The two sprockets are connected by a chain. One end of the chain is fixed to the top surface of the placement frame, and the other end is fixed to the bottom surface of the placement frame.

[0017] Preferably, the air drying component includes a hot air blower installed in the upright frame, the air outlet of the hot air blower is provided with an air guide pipe communicating with the triangular slide rail, and the triangular slide rail is evenly provided with multiple air outlets.

[0018] In summary, due to the adoption of the above technical solution, the beneficial effects of this utility model are:

[0019] This invention utilizes the coordinated use of a lifting component, a driving component, a second sprocket, and a second chain to facilitate the rotation of each roller, thereby enabling the sheet aluminum material to move in water and rapidly cool, thus improving the efficiency of quenching the sheet aluminum material. The use of a drying component facilitates the drying of used pulleys, preventing rust caused by moisture, thus protecting the pulleys and extending their service life. Attached Figure Description

[0020] Figure 1 A structural schematic diagram from an orthographic perspective is shown according to an embodiment of the present invention;

[0021] Figure 2 A rear-view structural schematic diagram is shown according to an embodiment of the present invention;

[0022] Figure 3 A cross-sectional structural diagram from a frontal view is shown according to an embodiment of the present invention;

[0023] Figure 4 A structural schematic diagram of the lifting component provided according to an embodiment of the present utility model is shown;

[0024] Figure 5for Figure 4 A magnified view of a section at point A in the middle;

[0025] Figure 6 A schematic diagram of the structure of the air-drying component provided according to an embodiment of the present invention is shown.

[0026] Legend:

[0027] 1. Water tank; 2. Stand; 3. Placement rack; 4. Roller; 5. Hexagonal rod; 6. Chain 1; 7. Dual-shaft motor; 8. Support base 1; 9. Drive motor; 10. Support base 2; 11. Sprocket 2; 12. Chain 2; 13. Sprocket 1; 14. Pulley; 15. Triangular slide rail; 16. Connecting shaft; 17. Bevel gear 1; 18. Bevel gear 2; 19. Connecting piece; 20. Air duct; 21. Air outlet; 22. Hot air blower. Detailed Implementation

[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0029] Please see Figure 1-6 This utility model provides a technical solution:

[0030] A quenching treatment device for plate-shaped aluminum materials includes a water tank 1, and the water tank 1 is also provided with a water outlet for releasing water from the water tank 1; it also includes:

[0031] The placement rack 3 is set inside the water tank 1. A connecting shaft 16 is evenly rotated on the top surface of the placement rack 3. A roller 4 is fixed to the outer wall of the connecting shaft 16. A sprocket 2 11 is fixed to the outer wall of one end of the connecting shaft 16. The sprockets 2 11 are connected to each other by a chain 2 12. The use of sprockets 2 11 and chain 2 12 makes it easy for each roller 4 to rotate synchronously, thereby facilitating the movement of the plate aluminum material in the water.

[0032] The top of the water tank 1 is equipped with a drive unit for rotating the connecting shaft 16. Through the cooperation of the drive unit, sprocket 11 and chain 12, each roller 4 can be rotated, which facilitates the movement of the plate aluminum material in the water and the rapid cooling of the plate aluminum material, thereby improving the working efficiency of quenching the plate aluminum material.

[0033] The uprights 2 are symmetrically arranged inside the water tank 1 and are fixed to the bottom surface of the water tank 1 by bolts. The uprights 2 are equipped with lifting components for placing the frame 3 and raising and lowering it. The use of the lifting components makes it easy for the plate aluminum material to enter the water, thereby facilitating the cooling of the plate aluminum material.

[0034] The pulleys 14 are fixed at the four corners of the placement frame 3 by bolts. The upright frame 2 is provided with triangular slide rails 15 that cooperate with the pulleys 14. The use of pulleys 14 and triangular slide rails 15 reduces the friction between the placement frame 3 and the upright frame 2, thereby facilitating the lifting and lowering of the placement frame 3. The upright frame 2 is provided with a drying component for drying the pulleys 14. The use of the drying component facilitates the drying of the used pulleys 14, preventing the pulleys 14 from rusting due to moisture, thereby protecting the pulleys 14 and improving their service life.

[0035] In this utility model, the driving component includes a drive motor 9 disposed on the top surface of the water tank 1, a connector 19 disposed at the end of the output shaft of the drive motor 9, and a hexagonal rod 5 slidably disposed in the connector 19;

[0036] The bottom of the hexagonal rod 5 is provided with a bevel gear 17, and the outer wall of one of the connecting shafts 16 is provided with a bevel gear 18 that mates with the bevel gear 17.

[0037] Connector 19 includes a housing disposed on the outer wall of the output end of drive motor 9, a bevel gear three disposed on the output end of drive motor 9, and a bevel gear four rotatably disposed in the housing, wherein the bevel gear four meshes with the bevel gear three;

[0038] The bevel gear 4 has a hexagonal groove in the middle that mates with the hexagonal rod 5, and the hexagonal rod 5 moves through the housing; the hexagonal groove and the hexagonal rod 5 work together to make the hexagonal rod 5 rotate with the bevel gear 4; and the placement frame 3 can also make each roller 4 rotate during the lifting process.

[0039] Among them, bevel gear 17 and bevel gear 2 are both housed in a housing, and hexagonal rod 5 and connecting shaft 16 are rotatably mounted with the housing to allow hexagonal rod 5 and connecting shaft 16 to move simultaneously.

[0040] In this utility model, the top of the water tank 1 is provided with a support base 2 10, and the drive motor 9 is installed on the top surface of the support base 2 10. The use of the support base 2 10 facilitates the support of the drive motor 9, thereby ensuring the use of the drive motor 9.

[0041] In this utility model, the lifting component includes a dual-axis motor 7 fixedly mounted on the top surface of the support frame 2 by bolts, a short shaft mounted at the end of the output shaft of the dual-axis motor 7, and a support base 8 mounted at the outer end of the short shaft.

[0042] Both the outer wall of the short shaft and the bottom of the upright 2 are equipped with sprockets 13. The two sprockets 13 are connected by a chain 6. One end of the chain 6 is fixed to the top surface of the placement frame 3, and the other end is fixed to the bottom surface of the placement frame 3.

[0043] In this utility model, the drying component includes a hot air blower 22 installed inside the upright frame 2, and the hot air blower 22 is fixedly installed inside the upright frame 2 by bolts for drying the pulley 14; the air outlet end of the hot air blower 22 is provided with an air guide pipe 20 communicating with the triangular slide rail 15, and multiple air outlets 21 are evenly provided on the triangular slide rail 15 to facilitate hot air blowing into the pulley 14 and realize the drying of the pulley 14.

[0044] Working principle: When using this utility model, the plate-shaped aluminum material is first placed between the rollers 4. Then, the dual-shaft motor 7 is started. The output shaft of the dual-shaft motor 7 rotates, which drives the short shaft to rotate, thereby driving the sprocket 13 to rotate, which in turn drives the chain 6 to rotate, thereby lowering the placement rack 3 and bringing the plate-shaped aluminum material into the water tank 1 to achieve the quenching of the plate-shaped aluminum material.

[0045] Then, start the drive motor 9. The output shaft of the drive motor 9 rotates, which drives the bevel gear three to rotate, which in turn drives the bevel gear four to rotate, which in turn drives the hexagonal rod 5 to rotate. The rotation of the hexagonal rod 5 drives the bevel gear one 17 to rotate, which in turn drives the bevel gear two 18 to rotate, which in turn drives the connecting shaft 16 to rotate. Through the use of the chain two 12, each roller 4 is rotated, which drives the plate aluminum material to move in the water, thereby improving the rapid quenching of the plate aluminum material.

[0046] In this process, hot air is generated by the hot air blower 22 and enters the triangular slide rail 15 through the air duct 20. Then, the hot air is blown onto the used pulley 14 through the air outlet 21 to dry the pulley 14.

[0047] The above description of the embodiments enables those skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A quenching treatment device for plate-shaped aluminum materials, comprising a water tank (1), characterized in that, Also includes: Placement rack (3), the placement rack (3) is set inside water tank (1), the top surface of the placement rack (3) is evenly rotated with a connecting shaft (16), the outer wall of the connecting shaft (16) is fixed with a roller (4), one end of the connecting shaft (16) is fixed with a sprocket (11), the sprockets (11) are connected to each other by a chain (12); The top of the water tank (1) is provided with a drive component for rotating the connecting shaft (16); The upright frame (2) is symmetrically arranged inside the water tank (1), and the upright frame (2) is provided with a lifting component for placing the frame (3) for lifting. The pulley (14) is located at the four corners of the placement frame (3). The upright frame (2) is provided with a triangular slide rail (15) that cooperates with the pulley (14). The upright frame (2) is provided with a drying component for drying the pulley (14).

2. The quenching device for plate-shaped aluminum materials according to claim 1, characterized in that, The driving component includes a drive motor (9) disposed on the top surface of the water tank (1), a connector (19) disposed at the end of the output shaft of the drive motor (9), and a hexagonal rod (5) slidably disposed in the connector (19). The bottom of the hexagonal rod (5) is provided with a bevel gear one (17), and one of the connecting shafts (16) is provided with a bevel gear two (18) that cooperates with the bevel gear one (17) on the outer wall.

3. The quenching device for plate-shaped aluminum materials according to claim 2, characterized in that, The connector (19) includes a housing disposed on the outer wall of the output end of the drive motor (9), a bevel gear three disposed on the output end of the drive motor (9), and a bevel gear four rotatably disposed in the housing, wherein the bevel gear four meshes with the bevel gear three; The bevel gear has a hexagonal groove in the middle that mates with the hexagonal rod (5), and the hexagonal rod (5) moves through the housing.

4. The quenching device for plate-shaped aluminum materials according to claim 3, characterized in that, The water tank (1) is provided with a support base two (10) on the top, and the drive motor (9) is installed on the top surface of the support base two (10).

5. The quenching device for plate-shaped aluminum materials according to claim 1, characterized in that, The lifting component includes a dual-axis motor (7) mounted on the top surface of the upright (2), a short shaft mounted at the end of the output shaft of the dual-axis motor (7), and a support base (8) mounted at the outer end of the short shaft. Both the outer wall of the short shaft and the bottom of the stand (2) are provided with sprockets (13). The two sprockets (13) are connected by a chain (6). One end of the chain (6) is fixed to the top surface of the placement frame (3), and the other end is fixed to the bottom surface of the placement frame (3).

6. The quenching device for plate-shaped aluminum materials according to claim 1, characterized in that, The air drying component includes a hot air blower (22) installed in the stand (2). The air outlet of the hot air blower (22) is provided with an air guide pipe (20) that communicates with the triangular slide rail (15). The triangular slide rail (15) is provided with a plurality of air outlets (21) evenly distributed.

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