High annealing rate spring steel hot rolled strip
Patent Information
- Application Number
- CN202522828308.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-31
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-12-31
AI Technical Summary
[0003]然而,现有弹簧钢热轧钢带多采用平板式单一结构,且表面无专用热交换优化设计,在实际退火过程中存在明显不足:一是热量传导不均,平板结构导致钢带上下表面及边缘与中部的受热速率差异大,形成显著温度梯度,易造成球化效果不一致,组织均匀性差,进而影响后续加工的稳定性;二是热交换效率低,平板表面的热辐射接收与热量散发面积有限,热量难以快速渗透至钢带内部,需延长保温时间才能达到基本球化效果,增加了生产能耗与周期,因此,针对以上现状,迫切需要开发通过对称楔形断面、表面散热凹槽及弧形过渡倒角的结构设计,可显著提升退火均匀性,大幅提高退火效率,显著降低残余应力,有效保障后续加工性能与产品合格率的高退火率弹簧钢热轧钢带,以克服当前实际应用中的不足,满足当前的需求
[0009]本实用新型的有益效果是:该高退火率弹簧钢热轧钢带,使用时,通凸起楔块使钢带基体在退火过程中上下表面的热量传导路径更均衡,配合散热槽扩大了热辐射接收和热量散发的接触面积,加速热量渗透和热应力释放,有效减少温度梯度,提升组织均匀性,通过圆角的设置防止退火和后续加工过程中出现崩边、毛刺等缺陷。综上所述,本实用新型通过对称楔形断面、表面散热凹槽及弧形过渡倒角的结构设计,可显著提升退火均匀性,大幅提高退火效率,显著降低残余应力,有效保障后续加工性能与产品合格率。
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Figure CN224901415U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of hot-rolled steel strip technology, and in particular to hot-rolled spring steel strip with high annealing rate. Background Technology
[0002] Hot-rolled spring steel strip is a core substrate for manufacturing critical components such as automotive suspension springs and mechanical valve springs. Its annealing quality directly determines the precision of subsequent cold forming, the mechanical properties of the product, and its fatigue life. This type of steel strip requires a spheroidizing annealing process to refine the grains and reduce hardness, providing good formability for subsequent processing. Simultaneously, it must ensure uniform microstructure and low residual stress after annealing to meet the high load and fatigue resistance requirements of spring components.
[0003] However, existing hot-rolled spring steel strips mostly adopt a flat, single structure without dedicated heat exchange optimization design on the surface, resulting in significant shortcomings in actual annealing processes: First, uneven heat conduction; the flat structure leads to large differences in heating rates between the upper and lower surfaces and the edges and center of the strip, forming a significant temperature gradient, which easily causes inconsistent spheroidization effects and poor microstructure uniformity, thus affecting the stability of subsequent processing; Second, low heat exchange efficiency; the limited surface area for heat radiation reception and dissipation on the flat surface makes it difficult for heat to quickly penetrate into the interior of the strip, requiring extended holding time to achieve a basic spheroidization effect, increasing production energy consumption and cycle time. Therefore, in response to the above situation, there is an urgent need to develop a high-annealing-rate hot-rolled spring steel strip with a symmetrical wedge-shaped cross-section, surface heat dissipation grooves, and arc-shaped transition chamfers. This design can significantly improve annealing uniformity, greatly increase annealing efficiency, significantly reduce residual stress, and effectively ensure subsequent processing performance and product qualification rate, thus overcoming the shortcomings in current practical applications and meeting current needs. Utility Model Content
[0004] The purpose of this invention is to provide hot-rolled spring steel strip with a high annealing rate to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, the present invention adopts the following technical solution: High-annealing-rate hot-rolled spring steel strip includes a steel strip substrate. The upper and lower sides of the middle part of the steel strip substrate are respectively provided with raised wedges to form a structure that is high in the middle and low on both sides. Multiple heat dissipation grooves are respectively provided on the upper and lower sides of the steel strip substrate. The depth of the heat dissipation grooves is 0.3 mm and the width is 1.2 mm. The left and right ends of the steel strip substrate are respectively provided with rounded corners. An anti-oxidation transition layer is provided on the outer side of the steel strip substrate.
[0006] Preferably, the protrusion height of the protruding wedge is 0.4~0.8mm.
[0007] Preferably, the distance between adjacent heat dissipation slots is 5~10mm.
[0008] Preferably, the two protruding wedges are arranged symmetrically, one above the other.
[0009] The beneficial effects of this invention are as follows: When used, the high-annealing-rate hot-rolled spring steel strip, through the raised wedge blocks, ensures a more balanced heat conduction path on the upper and lower surfaces of the strip matrix during annealing. Combined with the heat dissipation grooves, this expands the contact area for heat radiation reception and dissipation, accelerating heat penetration and thermal stress release, effectively reducing temperature gradients, and improving microstructure uniformity. The rounded corners prevent defects such as chipping and burrs during annealing and subsequent processing. In summary, this invention, through its symmetrical wedge-shaped cross-section, surface heat dissipation grooves, and arc-shaped transition chamfers, significantly improves annealing uniformity, greatly increases annealing efficiency, significantly reduces residual stress, and effectively ensures subsequent processing performance and product qualification rate. Attached Figure Description
[0010] Figure 1 This is a three-dimensional structural diagram of the present invention.
[0011] Figure 2 This is a cross-sectional view of the present invention.
[0012] Legend: 1. Steel strip substrate; 2. Raised wedge block; 3. Heat dissipation groove; 4. Rounded corner; 5. Anti-oxidation transition layer. Detailed Implementation
[0013] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.
[0014] Specific implementation examples are given below.
[0015] Example 1 See Figures 1-2In this embodiment of the present invention, the high annealing rate spring steel hot-rolled strip includes a steel strip substrate 1. The chemical composition (mass fraction) of the steel strip substrate 1 is: C: 0.60%, Si: 1.80%, Mn: 0.75%, Cr: 0.95%, V: 0.15%, with the remainder being Fe and unavoidable impurities. The steel strip substrate 1 has raised wedges 2 on its upper and lower sides in the middle, forming a structure that is high in the middle and low on both sides. The raised height of the raised wedges 2 is 0.4mm, and two raised wedges 2 are symmetrically arranged vertically. Multiple heat dissipation grooves 3 are provided on the upper and lower sides of the steel strip substrate 1. The depth of the heat dissipation grooves 3 is 0.3mm, the width is 1.2mm, and the adjacent spacing is 10mm. Rounded corners 4 are provided at both ends of the steel strip substrate 1 to prevent defects such as chipping and burrs during annealing and subsequent processing.
[0016] An anti-oxidation transition layer 5 is provided on the outer side of the steel strip substrate 1. The anti-oxidation transition layer 5 is a mixed coating of aluminum powder and silica sol with a thickness controlled at 5-10 μm. It is metallurgically bonded to the substrate to prevent oxidation and decarburization of the steel strip surface during annealing and to avoid structural defects.
[0017] Example 2 See Figures 1-2 The protrusion height of the protruding wedge 2 is 0.8mm, and the distance between adjacent heat dissipation grooves 3 is 5mm.
[0018] Working principle: When using this high-annealing-rate hot-rolled spring steel strip, the raised wedge block 2 makes the heat conduction path of the upper and lower surfaces of the steel strip substrate 1 more balanced during the annealing process. Combined with the heat dissipation groove 3, it expands the contact area for heat radiation reception and heat dissipation, accelerates heat penetration and heat stress release, effectively reduces temperature gradient, and improves the uniformity of the structure. The rounded corner 4 prevents defects such as edge chipping and burrs from occurring during annealing and subsequent processing.
[0019] Furthermore, it should be noted that, in the description of this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0020] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.
Claims
1. A hot-rolled spring steel strip with a high annealing rate, characterized in that, The steel strip substrate (1) includes a steel strip base (1), with raised wedges (2) on the upper and lower sides of the middle part of the steel strip base (1) to form a structure that is high in the middle and low on both sides. Multiple heat dissipation grooves (3) are provided on the upper and lower sides of the steel strip base (1). The depth of the heat dissipation grooves (3) is 0.3 mm and the width is 1.2 mm. Rounded corners (4) are provided on the left and right ends of the steel strip base (1). An anti-oxidation transition layer (5) is provided on the outer side of the steel strip base (1).
2. The high annealing rate hot-rolled spring steel strip according to claim 1, characterized in that, The protrusion height of the protruding wedge (2) is 0.4~0.8mm.
3. The high annealing rate hot-rolled spring steel strip according to claim 1, characterized in that, The distance between adjacent heat dissipation slots (3) is 5~10mm.
4. The high annealing rate hot-rolled spring steel strip according to claim 1, characterized in that, The two protruding wedges (2) are arranged symmetrically on top of each other.