A high uniformity annealing furnace for improving the elongation of copper wire
Patent Information
- Application Number
- CN202522260945.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-27
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-10-27
AI Technical Summary
[0004]本实用新型的目的在于提供一种用于提高铜线延伸率的高匀度退火炉,以解决上述背景技术提出铜线在退火处理时难以进行均匀化的控温调节,影响铜线的延伸率及产品质量的问题
[0013]与现有技术相比,本实用新型的有益效果是:本实用新型通过在铜丝进行退火预热时,先设置可升降调节的调节辊配合导向辊进行铜丝张力调节,确保铜丝传输时的稳定性,然后配合螺旋加热环进行均匀加热,提高铜丝加热时的均匀稳定性,使得铜丝的受热均匀,确保铜线退火处理后的延伸率和产品质量;在铜线进行预热后保持恒温时,通过设置抽风机将抽风罩前后两端的空气进行抽取,恒温箱的前后端存在一定的温度差,通过分流传输管将恒温箱的温度均匀搅动,提高恒温保持效果,进一步提高铜丝退火处理的效率。
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Figure CN224901417U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of annealing furnace technology, specifically to a high-uniformity annealing furnace for improving the elongation of copper wire. Background Technology
[0002] The high-uniformity annealing furnace for copper wire features a precise temperature control system paired with a uniform heat circulation device, minimizing temperature differences across different areas within the furnace. Parameters can be adjusted according to the specifications of the copper wire, efficiently removing internal stress and softening the material to ensure stable copper wire performance and consistent quality, thereby improving the yield rate of subsequent processing.
[0003] In existing copper wire annealing furnaces, copper wires are guided by a transmission structure into the preheating zone, constant temperature zone, and cooling zone in sequence to achieve the annealing effect. However, traditional annealing furnaces suffer from poor temperature uniformity, resulting in inconsistent heat distribution to different parts of the copper wire. This leads to uneven microstructure and properties of the annealed copper wire, severely affecting its elongation and product quality, and reducing the processing efficiency of the annealing furnace. Optimization and improvement are necessary to address these issues. Utility Model Content
[0004] The purpose of this invention is to provide a high-uniformity annealing furnace for improving the elongation of copper wire, thereby solving the problem mentioned in the background art that it is difficult to achieve uniform temperature control during the annealing process of copper wire, which affects the elongation of copper wire and product quality.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a high-uniformity annealing furnace for improving the elongation of copper wire, comprising: a support frame, a transfer roller fixedly installed on one side of the bottom of the support frame, and a winding roller fixedly installed on one end of the top of the support frame; a preheating box fixedly installed at the middle of the top of the support frame; and further comprising a uniform temperature control component and a constant temperature adjustment component: the uniform temperature control component includes an adjustment frame and a spiral heating ring; the adjustment frame is fixedly connected to one end of the outer side of the support frame; a moving plate is connected to the inner side of the adjustment frame; an adjustment roller is provided at the bottom end of the moving plate; the spiral heating ring is fixedly connected to the inner side of the preheating box; a hot pressing plate is provided at one end of the spiral heating ring; the uniform temperature control component is used for uniform temperature control during copper wire annealing; the constant temperature adjustment component includes a constant temperature box, the constant temperature box is fixedly connected to one end of the middle of the top of the support frame near the preheating box; a diversion transmission pipe is connected to the outer side of the constant temperature box; the constant temperature adjustment component is used for adjustment when the copper wire is kept at a constant temperature.
[0006] Preferably, a telescopic rod is fixedly connected to the top inner side of the adjusting frame, and the movable plate is fixedly connected to the bottom telescopic end of the telescopic rod.
[0007] Preferably, the movable plate has elastic guide rods slidably connected to both its front and rear ends, and the bottom end of the elastic guide rod is fixedly connected to a connecting block. The adjusting roller is rotatably connected to the inner side of the connecting block.
[0008] Preferably, a guide roller is fixedly connected to one side of the adjustment frame.
[0009] Preferably, the preheating box has a conduction hole inside, and a guide wheel is provided at one end of the preheating box near the bottom of the conduction hole.
[0010] Preferably, a connecting plate is fixedly installed at the top of the preheating box, and a telescopic rod two is fixedly installed on the inner side of the connecting plate. The hot press plate is connected to the bottom telescopic end of the telescopic rod two.
[0011] Preferably, the constant temperature chamber has a second conduction hole inside, and an exhaust fan is fixedly connected to the top of the constant temperature chamber, with exhaust hoods connected to both ends of the exhaust fan.
[0012] Preferably, a cooling box is fixedly installed on the top of the support frame near the take-up roller, and a cooling fan is fixedly installed inside the front wall of the cooling box.
[0013] Compared with the prior art, the beneficial effects of this utility model are as follows: During the annealing preheating of the copper wire, this utility model first sets up an adjustable roller in conjunction with a guide roller to regulate the tension of the copper wire, ensuring the stability of the copper wire transmission. Then, it uses a spiral heating ring for uniform heating, improving the uniformity and stability of the copper wire heating, resulting in uniform heating of the copper wire and ensuring the elongation and product quality after annealing. After the copper wire is preheated and kept at a constant temperature, an exhaust fan is used to extract air from both ends of the exhaust hood. Since there is a certain temperature difference between the front and rear ends of the constant temperature chamber, the temperature of the constant temperature chamber is evenly agitated through a diversion transmission pipe, improving the temperature maintenance effect and further increasing the efficiency of the copper wire annealing process. Attached Figure Description
[0014] Figure 1 This is a three-dimensional structural diagram of the present invention; Figure 2 This is a schematic diagram of the partially separated three-dimensional structure of the uniform temperature control component of this utility model; Figure 3 This is a partial three-dimensional structural diagram of the internal structure of the preheating box of this utility model. Figure 4 This is a three-dimensional structural diagram of the constant temperature regulating component of this utility model from another perspective.
[0015] In the diagram: 1. Support frame; 2. Feed roller; 3. Adjusting frame; 4. Telescopic rod one; 5. Moving plate; 6. Elastic guide rod; 7. Connecting block; 8. Adjusting roller; 9. Guide roller; 10. Preheating box; 11. Conducting hole one; 12. Spiral heating ring; 13. Connecting plate; 14. Telescopic rod two; 15. Hot press plate; 16. Guide wheel; 17. Constant temperature box; 18. Conducting hole two; 19. Exhaust fan; 20. Diverting transmission pipe; 21. Exhaust hood; 22. Cooling box; 23. Cooling fan; 24. Take-up roller. Detailed Implementation
[0016] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. This application will now be described in detail with reference to the accompanying drawings and embodiments.
[0017] To enable those skilled in the art to better understand the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present application, and not all embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative effort should fall within the scope of protection of the present application.
[0018] like Figure 1 - Figure 4 As shown, this application provides a high-uniformity annealing furnace for improving the elongation of copper wire, comprising: a support frame 1, a transfer roller 2 fixedly installed on one side of the bottom of the support frame 1, a take-up roller 24 fixedly installed on one end of the top of the support frame 1, and a preheating box 10 fixedly installed at the middle of the top of the support frame 1; specifically, as shown... Figure 1 As shown, a cooling box 22 is fixedly installed on the top of the support frame 1 near the winding roller 24. The top of the cooling box 22 has multiple ventilation holes to facilitate the diffusion of steel wire temperature. A cooling fan 23 is fixedly installed inside the front wall of the cooling box 22 to accelerate the airflow inside the cooling box 22.
[0019] The uniform temperature control assembly includes an adjusting frame 3 and a spiral heating ring 12. The adjusting frame 3 is fixedly connected to one outer end of the support frame 1, and a movable plate 5 is connected to the inner side of the adjusting frame 3. An adjusting roller 8 is provided at the bottom end of the movable plate 5. The spiral heating ring 12 is fixedly connected to the inner side of the preheating box 10, and a hot pressing plate 15 is provided at one end of the spiral heating ring 12. The uniform temperature control assembly is used for uniform temperature control during copper wire annealing; specifically, as shown... Figure 2 As shown, a telescopic rod 4 is fixedly connected to the top inner side of the adjusting frame 3, and a movable plate 5 is fixedly connected to the bottom telescopic end of the telescopic rod 4. The telescopic rod 4 controls the raising and lowering of the movable plate 5.
[0020] Specifically, such as Figure 2 As shown, elastic guide rods 6 are slidably connected to both the front and rear ends of the movable plate 5. A connecting block 7 is fixedly connected to the bottom end of the elastic guide rod 6. An adjusting roller 8 is rotatably connected to the inner side of the connecting block 7. The movable plate 5 and the connecting block 7 are guided and connected by the elastic guide rod 6. A spring is connected to the outer side of the elastic guide rod 6. The spring is fixedly connected between the movable plate 5 and the connecting block 7 to adapt and control the tension during copper wire transmission.
[0021] Specifically, such as Figure 1 As shown, a guide roller 9 is fixedly connected to one side of the adjustment frame 3, and the guide roller 9 guides and transmits the copper wire after the tension is adjusted.
[0022] Specifically, such as Figure 3 As shown, a conduction hole 11 is provided inside the preheating box 10. A guide wheel 16 is provided at one end of the preheating box 10 near the bottom of the conduction hole 11. The guide wheel 16 is used to support and limit the transmission direction of the copper wire to ensure the stability of the transmission.
[0023] Specifically, such as Figure 3 As shown, a connecting plate 13 is fixedly installed at the top of the preheating box 10, and a telescopic rod 14 is fixedly installed on the inner side of the connecting plate 13. The hot pressing plate 15 is connected to the bottom telescopic end of the telescopic rod 14. The telescopic rod 14 controls the hot pressing plate 15 to rise and fall, and to preheat the copper wire, which helps to improve the heating efficiency inside the preheating box 10.
[0024] The constant temperature control component includes a constant temperature chamber 17, which is fixedly connected to the middle of the top of the support frame 1 near the preheating box 10. A diversion transmission pipe 20 is connected to the outside of the constant temperature chamber 17. The constant temperature control component is used for adjustment when the copper wire is kept at a constant temperature.
[0025] Specifically, such as Figure 4 As shown, the constant temperature chamber 17 has a conduction hole 18 inside. The top of the constant temperature chamber 17 is fixedly connected to an exhaust fan 19. The exhaust fan 19 draws air from the front and rear ends of the constant temperature chamber 17 through the exhaust hood 21. There is a certain temperature difference between the front and rear ends of the constant temperature chamber 17. The air is transmitted to the inside of the constant temperature chamber 17 through the diversion transmission pipe 20, which improves the uniformity of the internal temperature of the constant temperature chamber 17. Both ends of the exhaust fan 19 are connected to the exhaust hood 21.
[0026] In this embodiment: when the copper wire is annealed and preheated, an adjustable roller 8 is first set up in conjunction with a guide roller 9 to adjust the tension of the copper wire, ensuring the stability of the copper wire during transmission. Then, a spiral heating ring 12 is used to heat the copper wire evenly, improving the uniformity and stability of the copper wire during heating, so that the copper wire is heated evenly. After the copper wire is preheated and kept at a constant temperature, an exhaust fan 19 is set up to extract the air from both ends of the exhaust hood 21. There is a certain temperature difference between the front and rear ends of the constant temperature chamber 17. The temperature of the constant temperature chamber 17 is evenly agitated by the diversion transmission pipe 20 to improve the constant temperature maintenance effect.
[0027] Specifically, during the annealing process of the copper wire, the copper wire to be processed is first wound around the transfer roller 2, and then the copper wire rests on the top of the guide roller 9. The guide roller 9 and the hot press plate 15 are at the same horizontal position. To facilitate the adjustment of the tension during the transmission of the copper wire, the adjusting roller 8 is raised and lowered by the telescopic rod 4. The top of the adjusting roller 8 is also elastically guided by the elastic guide rod 6, and the position is adjusted within a certain range to adapt to the transmission tension of the copper wire. Then, the copper wire is passed through the conduction hole 11 inside the preheating box 10. The outer ring of the conduction hole 11 is wound with a spiral heating ring 12, which can uniformly heat the wire. Before heating, the hot press plate 15 is brought close to the copper wire by the telescopic rod 14 to preheat it and improve the subsequent heating effect. Then, the copper wire is guided through the conduction hole 18 on the inside of the constant temperature box 17 and then kept warm by the temperature control structure inside the constant temperature box 17. At the same time, the exhaust fan 19 drives the exhaust hoods 21 on the front and rear sides of the constant temperature box 17 to exhaust air and distribute it evenly inside the constant temperature box 17 through the diversion transmission pipe 20 to improve the uniformity of heat preservation and further improve the annealing effect. Then, the copper wire passes through the cooling box 22 for cooling and is then wound on the take-up roller 24 for collection.
[0028] Those skilled in the art should understand that the discussion of any of the above embodiments is merely exemplary; within the framework of this invention, the technical features of the above embodiments or different embodiments can also be combined, the steps can be implemented in any order, and there are many other variations of the different aspects of this invention as described above, which are not provided in the details for the sake of brevity.
[0029] This utility model is intended to cover all such substitutions, modifications, and variations that fall within the broad scope of the appended claims. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. A high-uniformity annealing furnace for improving the elongation of copper wire, comprising: A support frame (1) is provided, wherein a transfer roller (2) is fixedly installed on one side of the bottom of the support frame (1), and a take-up roller (24) is fixedly installed on one end of the top of the support frame (1). A preheating box (10) is fixedly installed in the middle of the top of the support frame (1). The support frame (1) is characterized by further comprising: a uniform temperature control component, wherein the uniform temperature control component comprises an adjustment frame (3) and a spiral heating ring (12). The adjustment frame (3) is fixedly connected to one end of the outer side of the support frame (1). A movable plate (5) is connected to the inner side of the adjustment frame (3). An adjustment mechanism is provided at the bottom end of the movable plate (5). The roller (8) is fixedly connected to the inner side of the preheating box (10). A hot plate (15) is provided at one end of the spiral heating ring (12). The uniform temperature control component is used for uniform temperature control during copper wire annealing. The constant temperature adjustment component includes a constant temperature box (17). The constant temperature box (17) is fixedly connected to the middle of the top of the support frame (1) near the end of the preheating box (10). A diversion transmission pipe (20) is connected to the outside of the constant temperature box (17). The constant temperature adjustment component is used for adjustment when the copper wire is kept at a constant temperature.
2. The high-uniformity annealing furnace for improving the elongation of copper wire according to claim 1, characterized in that, The inner top of the adjusting frame (3) is fixedly connected to a telescopic rod (4), and the moving plate (5) is fixedly connected to the bottom telescopic end of the telescopic rod (4).
3. A high-uniformity annealing furnace for improving the elongation of copper wire according to claim 2, characterized in that, The movable plate (5) has elastic guide rods (6) slidably connected to both the front and rear ends inside. The bottom end of the elastic guide rod (6) is fixedly connected to a connecting block (7). The adjusting roller (8) is rotatably connected to the inside of the connecting block (7).
4. A high-uniformity annealing furnace for improving the elongation of copper wire according to claim 1, characterized in that, A guide roller (9) is fixedly connected to one side of the adjustment frame (3).
5. A high-uniformity annealing furnace for improving the elongation of copper wire according to claim 1, characterized in that, The preheating box (10) has a conduction hole (11) inside, and a guide wheel (16) is provided at one end of the preheating box (10) near the bottom of the conduction hole (11).
6. A high-uniformity annealing furnace for improving the elongation of copper wire according to claim 1, characterized in that, A connecting plate (13) is fixedly installed at the top of the preheating box (10), and a telescopic rod (14) is fixedly installed on the inner side of the connecting plate (13). The hot press plate (15) is connected to the bottom telescopic end of the telescopic rod (14).
7. A high-uniformity annealing furnace for improving the elongation of copper wire according to claim 1, characterized in that, The constant temperature chamber (17) has a conduction hole 2 (18) inside. The top of the constant temperature chamber (17) is fixedly connected to an exhaust fan (19), and both ends of the exhaust fan (19) are connected to exhaust hoods (21).
8. A high-uniformity annealing furnace for improving the elongation of copper wire according to claim 1, characterized in that, A cooling box (22) is fixedly installed on the top of the support frame (1) near the side of the take-up roller (24), and a cooling fan (23) is fixedly installed inside the front wall of the cooling box (22).