Electromagnetic stabilizing structure for hot-dip galvanizing steel pipe inner blowing process
Patent Information
- Application Number
- CN202521629890.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-01
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-08-01
AI Technical Summary
[0003]有鉴于此,本实用新型旨在提出一种热浸镀锌钢管内吹工序的电磁稳定结构,以解决镀锌钢管锌层的不均匀造成的人力物力浪费的问题
[0016](1)本实用新型所述的热浸镀锌钢管内吹工序的电磁稳定结构,设置了内置电磁线圈的固定台和触动开关,通过触动开关控制固定团是否具有磁吸效果,精准控制镀锌钢管内吹过程和移动过程的稳定性,提高工作效率,提升产品质量。
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Figure CN224901439U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of hot-dip galvanized steel pipe blowing, and in particular relates to an electromagnetic stabilization structure for the internal blowing process of hot-dip galvanized steel pipe. Background Technology
[0002] Hot-dip galvanized steel pipes, as an important metal structural material, possess excellent corrosion resistance, high-temperature resistance, good mechanical properties, and processing performance, and are widely used in construction, automotive, shipbuilding, power, petrochemical, and agricultural fields. The blow-dip galvanizing process is a key step in hot-dip galvanizing, referring to the technique of spraying airflow onto the inner and outer surfaces of the pipe, using the impact force of the airflow to control the thickness and uniformity of the zinc layer, remove excess zinc, and eliminate defects such as zinc nodules and runs. Traditional techniques often suffer from uneven zinc layering due to inadequate fixation during the blow-dip process, leading to slippage or vibration of the steel pipe and wasting manpower and resources. Utility Model Content
[0003] In view of this, the present invention aims to propose an electromagnetic stabilization structure for the internal blowing process of hot-dip galvanized steel pipes, so as to solve the problem of waste of manpower and material resources caused by uneven zinc layer of galvanized steel pipes.
[0004] To achieve the above objectives, the technical solution of this utility model is implemented as follows:
[0005] An electromagnetic stabilization structure for the internal blowing process of hot-dip galvanized steel pipe includes a frame, a feeding assembly, a lateral displacement assembly, an internal blowing assembly, and a cooling assembly. The internal blowing assembly is installed on the frame, and the feeding assembly and the cooling assembly are respectively installed on both sides of the internal blowing assembly. The lateral displacement assembly is installed below the internal blowing assembly. The feeding assembly is used to drive the galvanized steel pipe to move linearly, the lateral displacement assembly is used to drive the galvanized steel pipe to move laterally, and the cooling assembly is used to cool and collect the galvanized steel pipe after internal blowing.
[0006] Furthermore, the feeding assembly includes multiple electromagnetic rollers and a first rotating motor. Each electromagnetic roller is rotatably connected to the frame, and the multiple electromagnetic rollers are arranged in parallel to each other. The first rotating motor is fixedly connected to the frame, and the output shaft of the first rotating motor can drive each electromagnetic roller to rotate via a synchronous belt.
[0007] Furthermore, the lateral displacement assembly includes multiple lifting cylinders, a platform, a pushing cylinder, and a support plate. The fixed end of each lifting cylinder is located inside the frame, and the movable end of the lifting cylinder is fixedly connected to the lower end of the platform. The upper end of the platform is provided with a sliding groove. The pushing cylinder is installed at the upper end of the platform, and the movable end of the pushing cylinder is fixedly connected to one side of the support plate. The lower end of the support plate is slidably connected to the sliding groove.
[0008] Furthermore, a slider is provided at the lower end of the support plate, and multiple first grooves are provided at the upper end of the support plate. The slider is slidably connected to the groove, and the galvanized steel pipe can abut against the first groove.
[0009] Furthermore, the internal blowing assembly includes a bracket, a linear movement module, a first connecting rod, an internal blowing head, and a fixed platform. The bracket is fixedly connected to the frame, the linear movement module is disposed at one end of the bracket, and the linear movement module is fixedly connected to one end of the first connecting rod. The outer periphery of the moving end of the linear movement module is slidably connected to the inside of the bracket, the other end of the first connecting rod is fixedly connected to the internal blowing head, and the fixed platform is disposed inside the frame and located at one end of the linear movement module.
[0010] Furthermore, the linear motion module includes a second rotary motor, a lead screw, and a moving platform. The second rotary motor is located at one end of the bracket, one end of the lead screw is rotatably connected to the output end of the second rotary motor, and the other end of the lead screw is rotatably connected to the other end of the bracket. The moving platform has a threaded hole in the middle, and the lead screw is threadedly connected to the threaded hole on its outer periphery. The first connecting rod is installed on the moving platform.
[0011] Furthermore, the fixed platform includes a fixed platform and a touch switch. The fixed platform is fixedly mounted on the frame. The fixed platform has a second groove and an electromagnetic coil built into it. A bracket is provided at one end of the fixed platform, and a touch switch is provided at the other end. The outer periphery of the galvanized steel pipe can be placed in the second groove, and the platform can abut against the actuating end of the touch switch. The touch switch is used to switch the electrical connection of the electromagnetic coil on and off.
[0012] Furthermore, the cooling assembly is located on one side of the frame and includes an input unit, an output unit, and a cooling pool. The input unit and the output unit are respectively located in the cooling pool and are arranged facing each other. A conveyor belt is provided between the input unit and the output unit to connect the input unit and the output unit and form a synchronous rotation structure.
[0013] Furthermore, the input unit and output unit have the same structure. The input unit includes a driving shaft, a driven shaft, a transmission belt, and a third rotating motor. The driving shaft and the driven shaft are arranged parallel to each other and are rotatably connected to one end of the cooling pool. One end of the driving shaft is fixedly connected to the output shaft of the third rotating motor, which is fixedly connected to one side of the cooling pool. The periphery of the driving shaft and the periphery of the driven shaft form a synchronous transmission structure through the transmission belt. The driven shaft of the input unit and the driven shaft of the output unit form a synchronous transmission structure through the transmission belt.
[0014] Furthermore, multiple protrusions are provided circumferentially on the conveyor belt and the transmission belt, and each protrusion is a U-shaped structure. The protrusions are used to limit the relative position of the galvanized steel pipe on the transmission belt.
[0015] Compared with the prior art, the electromagnetic stabilization structure of the internal blowing process of hot-dip galvanized steel pipe described in this utility model has the following beneficial effects:
[0016] (1) The electromagnetic stabilization structure of the hot-dip galvanized steel pipe internal blowing process described in this utility model is equipped with a fixed platform with built-in electromagnetic coil and a touch switch. The touch switch controls whether the fixed group has a magnetic attraction effect, accurately controls the stability of the internal blowing process and the moving process of the galvanized steel pipe, improves work efficiency and enhances product quality.
[0017] (2) The electromagnetic stabilization structure of the hot-dip galvanized steel pipe internal blowing process described in this utility model is provided with an input unit and a conveyor belt. The input unit can reduce the damage and danger caused by the impact force of the galvanized steel pipe falling into the cooling pool, and improve product quality and safety. The conveyor belt connects the input unit and the output unit, and transports the galvanized steel pipe in the input unit to the output unit, increasing the continuity of work.
[0018] (3) The electromagnetic stabilizing structure of the hot-dip galvanized steel pipe internal blowing process described in this utility model is provided with a U-shaped protrusion, which can stabilize the position of the galvanized steel pipe on the transmission belt and improve the continuity and safety of production. Attached Figure Description
[0019] The accompanying drawings, which form part of this utility model, are used to provide a further understanding of the utility model. The illustrative embodiments of the utility model and their descriptions are used to explain the utility model and do not constitute an undue limitation of the utility model. In the drawings:
[0020] Figure 1 This is a schematic diagram of the overall electromagnetic stabilization structure of the internal blowing process of hot-dip galvanized steel pipe as described in this embodiment of the utility model.
[0021] Figure 2 This is a schematic diagram of the feeding assembly described in an embodiment of the present utility model;
[0022] Figure 3 This is a schematic diagram of the lateral displacement component described in an embodiment of the present invention;
[0023] Figure 4 This is a schematic diagram of the internal blowing assembly described in an embodiment of the present invention;
[0024] Figure 5 This is a schematic diagram of the linear motion module described in an embodiment of the present invention;
[0025] Figure 6 This is a schematic diagram of the cooling assembly described in an embodiment of the present invention;
[0026] Figure 7This is a schematic diagram of the structure of the input unit described in an embodiment of the present utility model.
[0027] Explanation of reference numerals in the attached figures:
[0028] 1-Frame; 2-Feeding assembly; 21-Electromagnetic roller; 22-First rotating motor; 3-Transverse displacement assembly; 31-Lifting cylinder; 32-Platform; 321-Slide groove; 33-Pushing cylinder; 34-Support plate; 341-Slider; 342-First groove; 4-Internal blowing assembly; 41-Bracket; 42-Linear movement module; 421-Second rotating motor; 422-Lead screw; 423-Moving platform; 43-First connecting rod; 44-Internal blowing head; 45-Fixed platform; 451-Fixed table; 4511-Second groove; 452-Touch switch; 5-Cooling assembly; 51-Input unit; 511-Driven rotating shaft; 512-Driven rotating shaft; 513-Transmission belt; 5131-Protrusion; 514-Third rotating motor; 52-Output unit; 53-Cooling pool; 54-Conveyor belt. Detailed Implementation
[0029] It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.
[0030] In the description of this utility model, it should be understood that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating orientation or positional relationships based on the orientation or positional relationships shown in the accompanying drawings, are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, features defined with "first," "second," etc., may explicitly or implicitly include one or more of that feature. In the description of this utility model, unless otherwise stated, "a plurality of" means two or more.
[0031] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0032] The present invention will now be described in detail with reference to the accompanying drawings and embodiments.
[0033] like Figure 1 As shown, the electromagnetic stabilization structure for the internal blowing process of hot-dip galvanized steel pipe includes a frame 1, a feeding assembly 2, a lateral displacement assembly 3, an internal blowing assembly 4, and a cooling assembly 5. The internal blowing assembly 4 is installed on the frame 1, with the feeding assembly 2 and the cooling assembly 5 installed on both sides of the internal blowing assembly 4, respectively. The lateral displacement assembly 3 is installed below the internal blowing assembly 4. The feeding assembly 2 is used to drive the galvanized steel pipe to move linearly, and the lateral displacement assembly 3 is used to drive the galvanized steel pipe to move laterally. The cooling assembly 5 is used to cool and collect the galvanized steel pipe after internal blowing. The lateral displacement assembly 3 can move the galvanized steel pipe in the feeding assembly 2 to the internal blowing assembly 4, and at the same time, it can also move the galvanized steel pipe in the internal blowing assembly 4 to the cooling assembly 5, connecting the entire internal blowing process in series, reducing manual labor and improving work efficiency.
[0034] like Figure 2 As shown, the feeding assembly 2 includes multiple electromagnetic rollers 21 and a first rotating motor 22. Each electromagnetic roller 21 is rotatably connected to the frame 1, and the multiple electromagnetic rollers 21 are arranged in parallel to each other. The first rotating motor 22 is fixedly connected to the frame 1. The output shaft of the first rotating motor 22 can drive each electromagnetic roller 21 to rotate through a synchronous belt. The feeding assembly can move the galvanized steel pipe to a designated position, which is convenient for internal blowing of the galvanized steel pipe, reduces manual labor, and improves work efficiency.
[0035] like Figure 3 As shown, the lateral displacement assembly 3 includes multiple lifting cylinders 31, a platform 32, a pushing cylinder 33, and a support plate 34. The fixed end of each lifting cylinder 31 is set inside the frame 1, and the movable end of the lifting cylinder 31 is fixedly connected to the lower end of the platform 32. The upper end of the platform 32 is provided with a sliding groove 321.
[0036] The push cylinder 33 is installed on the upper end of the platform 32. The movable end of the push cylinder 33 is fixedly connected to one side of the support plate 34. The lower end of the support plate 34 is slidably connected to the slide groove 321.
[0037] like Figure 3 As shown, a slider 341 is provided at the lower end of the support plate 34, and multiple first grooves 342 are provided at the upper end of the support plate 34. The outer periphery of the slider 341 is slidably connected to the groove 321, and the outer periphery of the galvanized steel pipe can abut against the first groove 342. A lateral displacement component 3 is provided. The support plate 34 is lifted by the lifting cylinder 31, which lifts the galvanized steel pipe. The support plate 34 has a magnet with magnetic attraction. The attraction property of the magnet and the first grooves 342 can fix the galvanized steel pipe and prevent it from falling. This ensures that the risk of the galvanized steel pipe sliding down and falling off is reduced during the lateral displacement of the galvanized steel pipe, and improves production safety.
[0038] like Figure 4 As shown, the internal blowing assembly 4 includes a bracket 41, a linear movement module 42, a first connecting rod 43, an internal blowing head 44, and a fixed platform 45. The bracket 41 is fixedly connected to the frame 1. The linear movement module 42 is located at one end of the bracket 41 and is fixedly connected to one end of the first connecting rod 43. The moving end of the linear movement module 42 is slidably connected to the bracket 41. The other end of the first connecting rod 43 is fixedly connected to the internal blowing head 44. The fixed platform 45 is located inside the frame 1 and at one end of the linear movement module 42. The fixed platform 45 is provided, and the built-in electromagnetic coil controls the position of the fixed platform 45 adsorbing the galvanized steel pipe through the touch switch 452 to prevent it from shifting. This ensures the stability of the galvanized steel pipe during the internal blowing process, reduces the problem of uneven galvanization caused by the galvanized steel pipe sliding down or shaking itself, reduces the waste of manpower and material resources, improves work efficiency, and improves product quality. The touch switch 452 is existing technology and is a TC-TLC54-C type switch made of high-temperature resistant material.
[0039] like Figure 5 As shown, the linear motion module 42 includes a second rotary motor 421, a lead screw 422, and a moving platform 423. The second rotary motor 421 is located at one end of the bracket 41. One end of the lead screw 422 is rotatably connected to the output end of the second rotary motor 421, and the other end of the lead screw 422 is rotatably connected to the other end of the bracket 41. The moving platform 423 has a threaded hole in the middle, and the lead screw 422 is threadedly connected to the threaded hole. The first connecting rod 43 is installed on the moving platform 423. The linear motion module 42 is set up to ensure the stability of the running trajectory of the inner blowing head 44 during the inner blowing process through the bracket 41 and the lead screw 422, reduce the unevenness of the zinc coating caused by the shaking of the inner blowing head 44, and improve product quality.
[0040] like Figure 6 As shown, the cooling assembly 5 is located on one side of the frame 1, including an input unit 51, an output unit 52, and a cooling pool 53. The input unit 51 and the output unit 52 are respectively located in the cooling pool 53 and are parallel to each other and facing each other. A conveyor belt 54 is provided between the input unit 51 and the output unit 52. The conveyor belt 54 is used to connect the input unit 51 and the output unit 52 and form a synchronous rotation structure. The conveyor belt 54 connects the input unit 51 and the output unit 52, increases the continuity of production, improves production efficiency, and reduces manual labor.
[0041] like Figure 7As shown, the input unit 51 and the output unit 52 have the same structure. The input unit 51 includes a driving shaft 511, a driven shaft 512, multiple sets of transmission belts 513, and a third rotating motor 514. The driving shaft 511 is rotatably connected to one end of the cooling pool 53. One end of the driving shaft 511 is fixedly connected to the output shaft of the third rotating motor 514. The third rotating motor 514 is fixedly connected to one side of the cooling pool 53. The outer periphery of the driving shaft 511 is connected to the inner ring of each set of transmission belts 513, and the inner ring of each set of transmission belts 513 is simultaneously connected to the outer ring of the driven shaft 512. The driven shaft 512 is set inside the cooling pool 53. The input unit 51 reduces the danger and damage of galvanized steel pipes falling freely from the internal blowing assembly 4 into the cooling pool and splashing water. The protrusion 5131 stabilizes the relative position of the galvanized steel pipes on the input unit 51, improving production safety and product quality.
[0042] The working process of the electromagnetic stabilization structure in the internal blowing process of hot-dip galvanized steel pipes:
[0043] After the galvanized steel pipe is moved to the corresponding position by the feeding assembly 2, the lifting cylinder 31 pushes the platform 32 to move the support plate 34 upward, touching the trigger switch 452 and disconnecting the electrical connection of the electromagnetic coil. At the same time, the multiple first grooves 342 on the support plate contact and lift the galvanized steel pipe in the feeding assembly 2 and the internal blowing assembly 4 respectively. The cylinder 33 pushes the support plate 34 to slide along the slide groove 321, sending the galvanized steel pipe on the multiple first grooves 342 to the internal blowing assembly 4 and the input unit 51 respectively. The lifting cylinder 31 descends, driving the platform 32 to descend, so that the trigger switch 452 is in the normally open state, connecting the electrical connection of the electromagnetic coil, stabilizing the position of the galvanized steel pipe during internal blowing. The steel pipe is stably transported to the cooling pool 53 through the input unit 51 and the protrusion 5131, and then transported to the output unit 52 by the conveyor belt 54, completing the collection of galvanized steel pipe.
[0044] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. An electromagnetic stabilizing structure for the internal blowing process of hot-dip galvanized steel pipes, characterized in that: The device includes a frame (1), a feeding assembly (2), a lateral displacement assembly (3), an internal blowing assembly (4), and a cooling assembly (5). The internal blowing assembly (4) is installed on the frame (1), and the feeding assembly (2) and the cooling assembly (5) are installed on both sides of the internal blowing assembly (4). The lateral displacement assembly (3) is installed below the internal blowing assembly (4). The feeding assembly (2) is used to drive the galvanized steel pipe to move linearly, the lateral displacement assembly (3) is used to drive the galvanized steel pipe to move laterally, and the cooling assembly (5) is used to cool and collect the galvanized steel pipe after the internal blowing is completed.
2. The electromagnetic stabilizing structure for the internal blowing process of hot-dip galvanized steel pipe according to claim 1, characterized in that: The feeding assembly (2) includes multiple electromagnetic rollers (21) and a first rotating motor (22). Each electromagnetic roller (21) is rotatably connected to the frame (1), and the multiple electromagnetic rollers (21) are arranged in parallel to each other. The first rotating motor (22) is fixedly connected to the frame (1), and the output shaft of the first rotating motor (22) can drive each electromagnetic roller (21) to rotate through a synchronous belt.
3. The electromagnetic stabilizing structure for the internal blowing process of hot-dip galvanized steel pipes according to claim 1, characterized in that: The lateral displacement assembly (3) includes multiple lifting cylinders (31), a platform (32), a pushing cylinder (33) and a support plate (34). The fixed end of each lifting cylinder (31) is set inside the frame (1), and the movable end of the lifting cylinder (31) is fixedly connected to the lower end of the platform (32). The upper end of the platform (32) is provided with a slide groove (321). The push cylinder (33) is installed on the upper end of the platform (32), and the movable end of the push cylinder (33) is fixedly connected to one side of the support plate (34). The lower end of the support plate (34) is slidably connected to the slide groove (321).
4. The electromagnetic stabilizing structure for the internal blowing process of hot-dip galvanized steel pipes according to claim 3, characterized in that: A slider (341) is provided at the lower end of the support plate (34), and multiple first grooves (342) are provided at the upper end of the support plate (34). The outer periphery of the slider (341) is slidably connected to the groove (321), and the outer periphery of the galvanized steel pipe can abut against the first groove (342).
5. The electromagnetic stabilizing structure for the internal blowing process of hot-dip galvanized steel pipes according to claim 1, characterized in that: The internal blowing assembly (4) includes a bracket (41), a linear movement module (42), a first connecting rod (43), an internal blowing head (44), and a fixed platform (45). The bracket (41) is fixedly connected to the frame (1). The linear movement module (42) is located at one end of the bracket (41) and is fixedly connected to one end of the first connecting rod (43). The outer periphery of the moving end of the linear movement module (42) is slidably connected to the bracket (41). The other end of the first connecting rod (43) is fixedly connected to the internal blowing head (44). The fixed platform (45) is located inside the frame (1) and at one end of the linear movement module (42).
6. The electromagnetic stabilizing structure for the internal blowing process of hot-dip galvanized steel pipe according to claim 5, characterized in that: The linear motion module (42) includes a second rotary motor (421), a lead screw (422), and a moving platform (423). The second rotary motor (421) is located at one end of the bracket (41). One end of the lead screw (422) is rotatably connected to the output end of the second rotary motor (421), and the other end of the lead screw (422) is rotatably connected to the other end of the bracket (41). The moving platform (423) has a threaded hole in the middle, and the lead screw (422) is threadedly connected to the threaded hole. The first connecting rod (43) is installed on the moving platform (423).
7. The electromagnetic stabilizing structure for the internal blowing process of hot-dip galvanized steel pipe according to claim 5, characterized in that: The fixed platform (45) includes a fixed platform (451) and a touch switch (452). The fixed platform (451) is fixedly mounted on the frame (1). The fixed platform (451) has a second groove (4511) and an electromagnetic coil is built into the fixed platform (451). A bracket (41) is provided at one end of the fixed platform (451), and a touch switch (452) is provided at the other end of the fixed platform (451). The outer periphery of the galvanized steel pipe can be placed in the second groove (4511), and the platform (32) can abut against the execution end of the touch switch (452). The touch switch (452) is used to switch the electrical connection of the electromagnetic coil on and off.
8. The electromagnetic stabilizing structure for the internal blowing process of hot-dip galvanized steel pipe according to claim 1, characterized in that: The cooling assembly (5) is located on one side of the frame (1) and includes an input unit (51), an output unit (52) and a cooling pool (53). The input unit (51) and the output unit (52) are respectively located in the cooling pool (53) and are arranged opposite to each other. A conveyor belt (54) is provided between the input unit (51) and the output unit (52). The conveyor belt (54) is used to connect the input unit (51) and the output unit (52) and form a synchronous rotation structure.
9. The electromagnetic stabilizing structure for the internal blowing process of hot-dip galvanized steel pipes according to claim 8, characterized in that: The input unit (51) and the output unit (52) have the same structure. The input unit (51) includes an active rotating shaft (511), a driven rotating shaft (512), a transmission belt (513), and a third rotating motor (514). The active rotating shaft (511) and the driven rotating shaft (512) are arranged parallel to each other. The active rotating shaft (511) and the driven rotating shaft (512) are rotatably connected to one end of the cooling pool (53). One end of the active rotating shaft (511) is fixedly connected to the output shaft of the third rotating motor (514). The third rotating motor (514) is fixedly connected to one side of the cooling pool (53). The periphery of the active rotating shaft (511) and the periphery of the driven rotating shaft (512) form a synchronous transmission structure through the transmission belt (513). The driven shaft (512) of the input unit (51) and the driven shaft (512) of the output unit (52) form a synchronous transmission structure through the conveyor belt (54).
10. The electromagnetic stabilizing structure for the internal blowing process of hot-dip galvanized steel pipe according to claim 9, characterized in that: Multiple protrusions (5131) are provided circumferentially on the conveyor belt (54) and the transmission belt (513), and each protrusion (5131) is a U-shaped structure. The protrusions (5131) are used to limit the relative position of the galvanized steel pipe on the transmission belt (513).