Overflow box for avoiding drying of the undersurface of a refractory material
Patent Information
- Application Number
- CN202522624419.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-10
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-12-10
AI Technical Summary
[0002]减薄工艺简指因瓦材料依次经过蚀刻段喷淋腐蚀后,再经过酸洗段去除蚀刻液,最后经过水洗段去除酸洗药液,再经过干燥得到减薄后的材料,但由于较多的蚀刻液与酸洗液混合后易产生污染,因此通常在蚀刻段与酸洗段之间需要设置隔离段,以减少因瓦材料上的蚀刻液,由于因瓦材料的下板面附着的蚀刻易在重力的作用下快速脱离,导致因瓦材料在通过隔离段的过程中其下板面出现易干的问题,导致因瓦材料减薄后会有外观不良,现提出一种能够避免因瓦材料的下板面在隔离段易干的问题
[0006]本实用新型提供了一种避免因瓦材料下板面干燥的溢流盒,与现有技术相比具备以下有益效果:
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Figure CN224901517U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of thinning process technology, and in particular relates to an overflow box to prevent the bottom surface of the tile material from drying out. Background Technology
[0002] The thinning process refers to the process where Invar material is sequentially etched and corroded in an etching section, then pickled to remove the etching solution, and finally rinsed to remove the pickling solution. After drying, the thinned material is obtained. However, since a large amount of etching solution mixed with pickling solution can easily cause contamination, an isolation section is usually set between the etching and pickling sections to reduce the amount of etching solution on the Invar material. Because the etching solution attached to the lower surface of the Invar material is easy to detach quickly under the action of gravity, the lower surface of the Invar material dries easily during the process of passing through the isolation section, resulting in poor appearance of the thinned Invar material. This paper proposes a method to avoid the problem of the lower surface of the Invar material drying easily in the isolation section. Utility Model Content
[0003] To address the shortcomings of existing technologies, this utility model provides an overflow box that prevents the underside of the corrugated material from drying out, thus solving the aforementioned problems.
[0004] To achieve the above objectives, this utility model provides the following technical solution: an overflow box for preventing the lower surface of the invar material from drying out, comprising a box body with an open upper surface, wherein multiple baffles are longitudinally fixedly connected inside the box body, and the spacing between adjacent baffles is equal, a baffle is horizontally arranged above the baffles, and the baffle is fixedly connected to the upper surface of the box body, and the lower surface of the baffle is tightly fitted with the upper surface of the box body, and an overflow groove extending from the upper surface of the baffle to its lower surface is transversely arranged on the upper surface of the baffle, wherein the lower surface of the invar material is close to the upper surface of the baffle.
[0005] Beneficial effects
[0006] This utility model provides an overflow box to prevent the bottom surface of the insulated material from drying out, and has the following advantages compared with the prior art:
[0007] 1. Since the box is located below the lower surface of the Invar material, when the Invar material is being pulled, it passes entirely above the box. Because the guide pipe is connected to the etching pipe, the etching solution can circulate into the box through the guide pipe and gradually accumulate until it overflows from the upper surface of the box. At this time, since the lower surface of the Invar material is close to the upper surface of the baffle, the etching solution can contact the lower surface of the Invar material when it overflows, thus wetting the lower surface of the Invar material and preventing it from drying out. The etching solution needs to pass through two baffles and seep out from the overflow tank. The baffles prevent the flow and pressure of the solution from being too high, resulting in uneven overflow and excessive or insufficient pressure in some areas. After being buffered by the baffles, the solution can overflow more smoothly and evenly. The overflow tank can prevent insufficient solution pressure and insufficient overflow by reducing the area of the overflow outlet and increasing the pressure to allow the solution to overflow. Attached Figure Description
[0008] Figure 1 This is a three-dimensional structural diagram of the present invention.
[0009] Figure 2 This utility model Figure 1 An enlarged schematic diagram of structure A in the image.
[0010] Figure 3 This is a top view of the structure of this utility model.
[0011] Figure 4 This is a side view of the structure of this utility model.
[0012] Figure reference numerals: Box 101, Baffle 201, Baffle 202, Overflow trough 203, Guide pipe 204, Liquid storage box 205, U-shaped groove 206, Roller 207, Motor 208, Rubber roller 209, Shaft 301, Slider 302, Guide rod 303, Frame 304, Spring 305. Detailed Implementation
[0013] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.
[0014] The specific implementation of this utility model will be described in detail below with reference to specific embodiments.
[0015] Please see Figures 1-4This invention provides an overflow box for preventing the lower surface of Invar material from drying out, according to one embodiment of the present invention. The box includes a box body 101 with an open upper surface. Multiple baffles 201 are longitudinally fixedly connected inside the box body 101, with equal spacing between adjacent baffles 202. A baffle 202 is horizontally positioned above each baffle 201 and fixedly connected to the upper surface of the box body 101. The lower surface of the baffle 202 is tightly fitted to the upper surface of the box body 101. An overflow groove 203 is transversely provided on the upper surface of the baffle 202, extending to its lower surface. The lower surface of the Invar material is close to the upper surface of the baffle 202. The technical solution of this application is applicable to thinning processes. In brief, the process involves the Invar material passing through an etching section, where it is sprayed with etching solution through nozzles connected to etching pipes. It then passes through an isolation section to reduce the amount of etching solution remaining, minimizing contamination from the mixing of the two solutions. Next, it passes through an acid pickling section where acid pickling solution is sprayed to further remove the etching solution. Finally, it passes through a water washing section to remove the acid pickling solution, and then is dried to obtain the thinned material. During this process, the Invar material is rotated in a roll at one end of the thinning machine. The end of the Invar material passes through the etching section, isolation section, and acid pickling section sequentially before being fixed to a winding roller at the other end of the thinning machine. The winding roller rotates to wind the Invar material, allowing it to be pulled through the etching section, isolation section, and acid pickling section in sequence.
[0016] In the above embodiment, since the box body 101 is located below the lower surface of the Invar material, when the Invar material is being stretched, it passes entirely above the box body 101. Because the guide pipe 204 is connected to the etching pipe, the etching solution can circulate into the box body 101 through the guide pipe 204 and gradually accumulate until it overflows from the upper surface of the box body 101. At this time, since the lower surface of the Invar material is close to the upper surface of the baffle 202, the etching solution can contact the lower surface of the Invar material when it overflows. The lower surface of the Invar material is soaked to prevent it from drying out. The etching solution flows out through two baffles 201 and seeps out from the overflow tank 203. The baffles 201 prevent the flow and pressure of the solution from being too high, resulting in uneven overflow and local pressure that is too high or too low. After being buffered by the baffles 201, the solution can overflow more smoothly and evenly. The overflow tank 203 can prevent insufficient solution pressure and insufficient overflow by reducing the area of the overflow outlet and increasing the pressure to make the solution overflow.
[0017] Specifically, a plurality of guide pipes 204 are horizontally fixedly connected to the side wall of the box 101, and one end of the guide pipe 204 extends through the inner wall of the box 101, while the other end of the guide pipe 204 is used to connect to the etching pipeline on the etching section.
[0018] Specifically, the lower end of the box 101 is horizontally fixed to the upper surface of the liquid storage box 205, and a groove 206 is provided on the upper surface of the liquid storage box 205 near its frame; after the etching solution overflows from the overflow tank 203, it can flow into the groove 206 for storage, thereby avoiding waste of the etching solution and facilitating the recycling and cleaning of the etching solution.
[0019] Specifically, the side of the box 101 is provided with a protective component to prevent excessive etching solution from entering the pickling section. The protective component includes a roller 207 and a cleaning component. The roller 207 is horizontally arranged on the side of the box 101, and the height of the upper end of the roller 207 is above the upper surface of the box 101. Both sides of the roller 207 are rotatably arranged on the box 101.
[0020] The scraping assembly is used to scrape the etching solution off the surface of the invar material.
[0021] Specifically, a motor 208 is horizontally arranged on one side end of the roller 207, and the output shaft of the motor 208 is coaxially fixedly connected to the roller 207, and the motor 208 is fixedly connected to the box 101; the motor 208 should integrate a power supply for supplying power to it, and a power supply for remotely controlling its start and stop.
[0022] In the above embodiment, since the lower plate surface of the Invar material is in contact with the roller 207, the entire Invar material can be in contact with the roller 207 during the pulling process. At this time, the user should start the motor 208 and make its rotation speed consistent with the speed at which the Invar material is wound, so that the roller 207 rotates and contacts the lower plate surface of the Invar material, thereby reducing the etching solution adhering to the lower plate surface of the Invar material.
[0023] Specifically, the cleaning assembly includes two rubber rollers 209, which are horizontally and symmetrically arranged on the side of the roller 207 away from the box 101. The Invar material enters the pickling section between the two rubber rollers 209, and the two rubber rollers 209 respectively contact the upper and lower surfaces of the Invar material.
[0024] In the above embodiment, since the Invar material passes through the two rubber rollers 209 and enters the pickling section, and the two rubber rollers 209 are respectively attached to the upper and lower surfaces of the Invar material, the two rubber rollers 209 can cooperate with each other to further scrape the etching solution on the upper and lower surfaces of the Invar material, thereby further reducing the amount of etching solution entering the pickling section.
[0025] Specifically, the two rubber rollers 209 are coaxially fixedly connected to their corresponding shafts 301, and the two ends of the shafts 301 are fixedly connected to their corresponding sliders 302. The sliders 302 are vertically slidably mounted on the frame 304, and the lower end of the frame 304 is fixedly connected to the side of the liquid storage box 205.
[0026] Specifically, an elastic component for bringing the rubber roller 209 into contact with the Invar material is provided between the two sliders 302. The elastic component includes a spring 305, the upper and lower ends of which are fixedly connected to the two sliders 302 respectively.
[0027] Specifically, the spring 305 is sleeved on the guide rod 303, and the guide rod 303 is vertically fixed to the frame 304, and the two sliders 302 on the same side are vertically slidably arranged on their corresponding guide rods 303.
[0028] In the above embodiment, since a spring 305 is provided between the two sliders 302, the two rubber rollers 209 can be pulled closer to each other by the spring 305, so that the two rubber rollers 209 can effectively adhere to the upper and lower surfaces of the Invar material, thereby increasing the cleaning effect of the etching liquid on it.
[0029] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0030] The term "fixed connection" as used in this application refers to a connection in which parts or components are fixed without any relative movement. This includes both detachable and non-detachable connections.
[0031] (1) Detachable connection: The components are fixed together using screws, splines, wedges, etc. This type of connection can be disassembled during maintenance without damaging the parts. However, the specifications of the connecting parts used must be correct (such as the length of the bolts, keys, wedges) and properly tightened.
[0032] (2) Non-removable connections: These mainly refer to welding, riveting, and tenon joints. Since disassembly requires forging, sawing, or oxyacetylene cutting for repair or replacement, the parts generally cannot be reused. At the same time, attention should be paid to process quality, technical inspection, and remedial measures (such as correction and polishing) during connection.
[0033] The sliding connection referred to in this application means that the component can slide along a linear trajectory, and the hinge referred to in this application means that the component can rotate along an axial constraint.
[0034] In some cases, the sliding connection and hinge referred to in this application may also be damped, enabling the component to maintain in the desired position.
[0035] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. An overflow box for preventing the underside of the roofing material from drying out, characterized in that, The device includes a box (101) with an open upper surface, and a plurality of baffles (201) are fixedly connected longitudinally inside the box (101). A baffle (202) is horizontally arranged above the baffle (201) and is fixedly connected to the upper surface of the box (101). The lower surface of the baffle (202) is tightly fitted to the upper surface of the box (101). An overflow groove (203) is horizontally arranged on the upper surface of the baffle (202) and extends to its lower surface. The lower surface of the invar material is close to the upper surface of the baffle (202).
2. The overflow box for preventing the lower surface of the insulated material from drying out according to claim 1, characterized in that, The invar material is pulled through the etching section, the isolation section, and the acid washing section in sequence.
3. The overflow box for preventing the lower surface of the insulated material from drying out according to claim 1, characterized in that, The etching solution overflows and comes into contact with the lower surface of the Invar material to wet the lower surface of the Invar material.
4. The overflow box for preventing the lower surface of the insulated material from drying out according to claim 1, characterized in that, The side wall of the box (101) is horizontally fixedly connected with a plurality of guide pipes (204), and one end of the guide pipe (204) extends through the inner wall of the box (101), while the other end of the guide pipe (204) is used to connect to the etching pipeline on the etching section.
5. The overflow box for preventing the lower surface of the insulated material from drying out according to claim 1, characterized in that, The side of the box (101) is provided with a protective component to prevent excessive etching solution from entering the pickling section. The protective component includes a roller (207) and a cleaning component. The roller (207) is horizontally arranged on the side of the box (101), and the height of the upper end of the roller (207) is above the upper surface of the box (101). Both sides of the roller (207) are rotatably arranged on the box (101). The scraping assembly is used to scrape the etching solution off the surface of the invar material.
6. The overflow box for preventing the drying of the underside of the insulated material as described in claim 5, characterized in that, The cleaning assembly includes two rubber rollers (209), which are horizontally and symmetrically arranged on the side of the roller (207) away from the box body (101). The Invar material enters the pickling section between the two rubber rollers (209), and the two rubber rollers (209) respectively contact the upper and lower surfaces of the Invar material.
7. The overflow box for preventing the lower surface of the insulated material from drying as described in claim 6, characterized in that, The two rubber rollers (209) are pulled close to each other by springs (305).
8. The overflow box for preventing the lower surface of the insulated material from drying out according to claim 1, characterized in that, The lower end of the box body (101) is horizontally fixed to the upper surface of the liquid storage box (205), and a groove (206) is provided on the upper surface of the liquid storage box (205) near its frame.