A device for recovering aluminium from electrolytic bath

CN224901552UActive Publication Date: 2026-10-27SHANXI CHALCO CHINA RESOURCES CO LTD
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Patent Information

Application Number
CN202522367968.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-07
Publication Date
2026-10-27
Estimated Expiration
2035-11-07

AI Technical Summary

Technical Problem

[0004]本实用新型要解决的技术问题是电解铝捞渣装置缺乏对渣块进行处理的功能,容易捞渣不彻底,且捞渣头缺乏预处理操作

Benefits of technology

1. 设置捞渣辅助单元,通过对渣块进行超声破碎,避免硬捞导致的夹带与卡滞:优化渣层形态,提高捞渣效率;

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an electrolytic aluminium fishing slag device, including equipment base, the equipment base top is equipped with the horizontal adjustment sliding seat, the horizontal adjustment sliding seat top is equipped with the connecting frame that slides, the horizontal adjustment sliding seat inboard is firmly connected with the electric push rod no.
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Description

Technical Field

[0001] This utility model belongs to the field of electrolytic aluminum production technology, specifically referring to an electrolytic aluminum slag removal device. Background Technology

[0002] Carbon slag from aluminum electrolytic cells is a hazardous waste generated during the aluminum smelting process. During continuous production in the electrolytic cell, the carbon content in the electrolyte increases as the carbon anode is continuously consumed. When the carbon slag content in the electrolyte reaches a certain concentration, it not only increases the specific resistance of the electrolyte but can also cause the anode to become damaged, affecting the main economic indicators of the electrolytic cell. Therefore, carbon slag is harmful to electrolytic production, and thus, the removal of carbon slag has become a routine operation in electrolytic production.

[0003] In existing technologies, the scum in the electrolytic cell is not in a uniform and loose state. Affected by fluctuations in electrolysis temperature and the anode effect, it is easy to form agglomerated scum, sticky scum, and unevenly layered scum. Existing devices do not have any pre-intervention measures and directly remove the scum, which affects the scum removal efficiency. Secondly, the equipment was not preheated to adapt to high temperatures before starting. The slag removal head, which was at room temperature, was suddenly inserted into the high-temperature electrolyte, which caused cracks due to thermal shock and shortened its service life. Utility Model Content

[0004] The technical problem this invention aims to solve is that the electrolytic aluminum slag removal device lacks the function of processing slag blocks, making it easy to fail to remove slag completely, and the slag removal head lacks pre-treatment operations.

[0005] The technical solution adopted by this utility model is as follows: This utility model discloses an electrolytic aluminum slag removal device, including a base, a horizontal adjusting slide above the base, a connecting frame slidably mounted on the horizontal adjusting slide, an electric push rod for driving the connecting frame to move fixedly connected to the inner side of the horizontal adjusting slide, a connecting platform fixedly connected to the bottom of the connecting frame, a slag removal head body fixedly connected to the lower part of the connecting platform, and a slag removal auxiliary unit. The slag removal auxiliary unit includes a conduit mounting sleeve fixedly connected to the front side of the connecting platform, an ultrasonic generator mounted on the upper part of the conduit mounting sleeve, a transducer fixedly connected to the lower part of the conduit mounting sleeve, the ultrasonic generator being electrically connected to the transducer, and a power storage module mounted on the ultrasonic generator.

[0006] Furthermore, a lifting device frame is provided above the equipment base, a limit groove is opened on the inner side of the lifting device frame, a motor passes through the upper part of the lifting device frame, and a threaded rod set in the limit groove is fixed on the output shaft of the motor. The horizontal adjustment slide is threadedly connected to the threaded rod through a slide bracket.

[0007] Furthermore, a slide body is fixedly connected to the upper part of the equipment base, the lifting equipment frame is slidably arranged on the slide body, and an electric push rod 2 passes through the side wall of the slide body, the output end of the electric push rod 2 is fixedly connected to the side wall of the lifting equipment frame.

[0008] Furthermore, the upper part of the equipment base is provided with two sets of L-shaped frames arranged in a mirror image, and a preheating air outlet shell is fixed between the two sets of L-shaped frames. An electric heating module is provided on the outer wall of the preheating air outlet shell, and a fan body passes through the preheating air outlet shell.

[0009] Furthermore, an insulation sleeve is fixedly connected to the lower part of the L-shaped frame, and the upper part of the insulation sleeve is provided with an opening that communicates with the lower part of the preheating air outlet casing. Grooves that can be passed through by the connecting platform are provided on both sides of the opening.

[0010] Furthermore, the slag-removing head body is provided with slag-removing teeth, and a heat-conducting layer is welded onto the slag-removing teeth.

[0011] The beneficial effects of this utility model by adopting the above structure are as follows: 1. Set up a slag removal auxiliary unit to ultrasonically crush slag blocks, avoiding entrainment and jamming caused by hard slag removal; optimize slag layer morphology and improve slag removal efficiency; 2. By preheating the slag removal head body, the temperature is increased before it enters the electrolyte, eliminating thermal shock cracks and extending its service life. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the overall structure of an embodiment of the present utility model; Figure 2 This is a schematic diagram of the overall structure from another perspective of an embodiment of the present utility model; Figure 3 This is a schematic diagram of the slag removal auxiliary unit; Figure 4 Reference diagram for the usage status of preheating air outlet casing and insulation sleeve.

[0013] The components include: 1. Equipment base; 11. Horizontal adjustment slide; 12. Connecting frame; 121. Electric push rod one; 13. Connecting platform; 14. Slag removal head body; 2. Conduit installation sleeve; 21. Ultrasonic generator; 22. Transducer; 23. Energy storage module; 3. Lifting equipment frame; 31. Limiting groove; 32. Motor; 33. Threaded rod; 4. Slide body; 41. Electric push rod two; 5. L-shaped frame; 51. Preheating air outlet housing; 52. Electric heating module; 53. Fan body; 6. Insulation sleeve; 61. Opening; 62. Groove; 7. Slag removal teeth. Detailed Implementation

[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0015] It should be noted that the terms “front,” “back,” “left,” “right,” “up,” and “down” used in the following description refer to the directions shown in the attached diagram, while the terms “inside” and “outside” refer to the directions toward or away from the geometric center of a specific component, respectively. Example 1

[0016] like Figure 1 , Figure 3 As shown, the present invention proposes an electrolytic aluminum slag removal device, including a base 1, a horizontal adjusting slide 11 above the base 1, a connecting frame 12 slidably mounted on the horizontal adjusting slide 11, an electric push rod 121 for driving the connecting frame 12 to move fixedly on the inner side of the horizontal adjusting slide 11, a connecting platform 13 fixedly mounted at the bottom of the connecting frame 12, a slag removal head body 14 fixedly mounted at the lower part of the connecting platform 13, and a slag removal auxiliary unit. The slag removal auxiliary unit includes a conduit mounting sleeve 2 fixedly mounted on the front side of the connecting platform 13, an ultrasonic generator 21 mounted on the upper part of the conduit mounting sleeve 2, a transducer 22 fixedly mounted at the lower part of the conduit mounting sleeve 2, the ultrasonic generator 21 and the transducer 22 being electrically connected, and an energy storage module 23 mounted on the ultrasonic generator 21.

[0017] The connecting frame 12 is moved on the horizontal adjusting slide 11 by the connecting platform 13 to adjust the position of the slag removal head body 14. Before the slag removal operation, the transducer 22 is located in front of the slag removal head body 14 and contacts the slag block. The ultrasonic generator 21 works and the transducer 22 converts the electrical signal into high frequency vibration to peel off the slag block and assist the slag removal operation. The line between the transducer 22 and the ultrasonic generator 21 passes through the conduit installation sleeve 2.

[0018] like Figure 2 As shown, a lifting equipment frame 3 is provided above the equipment base 1. A limiting groove 31 is opened on the inner side of the lifting equipment frame 3. A motor 32 passes through the upper part of the lifting equipment frame 3. A threaded rod 33 set in the limiting groove 31 is fixedly connected to the output shaft of the motor 32. The horizontal adjustment slide 11 is threadedly connected to the threaded rod 33 through a slide bracket. The motor 32 drives the threaded rod 33 to rotate, and the height of the horizontal adjustment slide 11 is adjusted through the slide bracket. Example 2

[0019] like Figure 2 As shown, a slide body 4 is fixedly connected to the upper part of the equipment base 1, and the lifting equipment frame 3 is slidably arranged on the slide body 4. An electric push rod 41 is passed through the side wall of the slide body 4, and the output end of the electric push rod 41 is fixedly connected to the side wall of the lifting equipment frame 3.

[0020] When in use, the electric push rod 41 works, the output end extends, and pushes the lifting equipment frame 3 to slide and adjust its position on the slide body 4.

[0021] like Figure 1 , 4 As shown, the equipment base 1 is supported by two sets of mirror-arranged L-shaped frames 5. A preheating air outlet housing 51 is fixed between the two sets of L-shaped frames 5. An electric heating module 52 is provided on the outer wall of the preheating air outlet housing 51. A fan body 53 passes through the preheating air outlet housing 51. An insulation sleeve 6 is fixed to the lower part of the L-shaped frame 5. The upper part of the insulation sleeve 6 is provided with an opening 61 that communicates with the lower part of the preheating air outlet housing 51. Grooves 62 that can be passed through by the connecting platform 13 are provided on both sides of the opening 61.

[0022] It should be noted that when the slide body 4 is pushed to the front end on the lifting equipment frame 3 and the connecting frame 12 moves to the front end inside the horizontal adjustment slide body 11, the slag head body 14 is located below the preheating air outlet housing 51. The electric heating module 52 is powered on and heated. Through the operation of the fan body 53, hot air is blown out from below the preheating air outlet housing 51 to preheat the slag head body 14, so as to avoid cracking caused by thermal shock when directly entering the electrolysis cell. The heat insulation sleeve 6 plays the role of heat insulation and heating. The connecting platform 13 can pass through the groove 62 from below and send the slag head body 14 into the heat insulation sleeve 6.

[0023] The slag-collecting head body 14 is provided with slag-collecting teeth 7, and a heat-conducting layer is welded on the slag-collecting teeth 7.

[0024] The heat-conducting layer utilizes high thermal conductivity to quickly conduct local heat. The slag-removing tooth 7 is the first part to come into contact with the slag layer during slag removal. Rapid heating can ensure that its temperature reaches the standard first, avoiding thermal shock caused by insufficient local temperature.

[0025] The above is the entire usage process of an electrolytic aluminum slag removal device.

[0026] The present invention and its embodiments have been described above. This description is not restrictive, and the accompanying drawings are only one embodiment of the present invention; the actual structure is not limited thereto. In conclusion, if those skilled in the art are inspired by this description and design similar structures and embodiments without departing from the inventive spirit of the present invention, such designs should fall within the protection scope of the present invention.

[0027] Unless otherwise expressly specified and limited, the terms "set up," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection between two components. Those skilled in the art can understand the specific meaning of the above terms in this application based on the specific circumstances.

Claims

1. An electrolytic aluminum slag removal device, comprising a base (1), a horizontal adjusting slide (11) above the base (1), a connecting frame (12) slidably mounted on the horizontal adjusting slide (11), an electric push rod (121) for driving the connecting frame (12) to move fixedly connected to the inner side of the horizontal adjusting slide (11), a connecting platform (13) fixedly connected to the bottom of the connecting frame (12), and a slag removal head body (14) fixedly connected to the lower part of the connecting platform (13), characterized in that: It also includes a slag removal auxiliary unit, which includes a conduit mounting sleeve (2) fixed to the front side of the connecting platform (13). An ultrasonic generator (21) is provided on the upper part of the conduit mounting sleeve (2), and a transducer (22) is fixed to the lower part of the conduit mounting sleeve (2). The ultrasonic generator (21) is electrically connected to the transducer (22), and an energy storage module (23) is provided on the ultrasonic generator (21).

2. The electrolytic aluminum slag removal device according to claim 1, characterized in that: The equipment base (1) is provided with a lifting equipment frame (3) above it. A limit groove (31) is opened on the inner side of the lifting equipment frame (3). A motor (32) passes through the upper part of the lifting equipment frame (3). A threaded rod (33) is fixedly connected to the output shaft of the motor (32) and is provided in the limit groove (31). The horizontal adjustment slide (11) is threadedly connected to the threaded rod (33) through a slide.

3. The electrolytic aluminum slag removal device according to claim 2, characterized in that: The upper part of the equipment base (1) is fixedly connected to the slide body (4), the lifting equipment frame (3) is slidably set on the slide body (4), and an electric push rod (41) passes through the side wall of the slide body (4). The output end of the electric push rod (41) is fixedly connected to the side wall of the lifting equipment frame (3).

4. The electrolytic aluminum slag removal device according to claim 1, characterized in that: The equipment base (1) is supported by two sets of mirror-arranged L-shaped frames (5), and a preheating air outlet shell (51) is fixed between the two sets of L-shaped frames (5). An electric heating module (52) is provided on the outer wall of the preheating air outlet shell (51), and a fan body (53) passes through the preheating air outlet shell (51).

5. The electrolytic aluminum slag removal device according to claim 4, characterized in that: The lower part of the L-shaped frame (5) is fixed with an insulation sleeve (6). The upper part of the insulation sleeve (6) is provided with an opening (61) that communicates with the lower part of the preheating air blower housing (51). The opening (61) has grooves (62) on both sides that can be passed through by the connecting platform (13).

6. The electrolytic aluminum slag removal device according to claim 1, characterized in that: The slag removal head body (14) is provided with slag removal teeth (7), and a heat-conducting layer is welded on the slag removal teeth (7).