A fully automatic oxidation production line

CN224901573UActive Publication Date: 2026-10-27YINGTAN YUNYA METAL SURFACE TREATMENT CO LTD
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Patent Information

Application Number
CN202522054137.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-24
Publication Date
2026-10-27
Estimated Expiration
2035-09-24

AI Technical Summary

Technical Problem

目前主要是通过人工人工转运,比较费时费力,且不能一次性转运多个挂具,效率较低

Benefits of technology

通过飞钯可以同时悬挂多个挂具,再通过水平驱动组件可以带动挂取组件移动至对应的蓄水槽上方,再通过竖直驱动组件带动挂取组件下移,配合抓取件可以对蓄水槽顶部的飞钯两端进行抓取固定,随后再通过水平驱动组件和竖直驱动组件的配合,可以将飞钯以及其上的多个挂具转运至其他蓄水槽内,实现自动转运,提高效率。

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a full -automatic oxidation production line, including the hanger for fixing product still include: oxidation groove, be provided with a plurality of interval arrangement's water storage tank on the oxidation groove, fly palladium, place in the water storage tank top, can be used for hanging a plurality of hangers, frame body, set up in one side or both sides of the oxidation groove, horizontal drive subassembly, set up on the frame body, along a plurality of the oxidation groove arrangement direction horizontal drive, vertical drive subassembly, hang and take subassembly. Through fly palladium can hang a plurality of hangers simultaneously, again through horizontal drive subassembly can drive hang and take subassembly to move to corresponding water storage tank top, again through vertical drive subassembly drive hang and take subassembly to go down, cooperation grabbing piece can carry out the grabbing fixed of fly palladium both ends on the water storage tank top, then again through the cooperation of horizontal drive subassembly and vertical drive subassembly, can with a plurality of hangers on fly palladium transfer to other water storage tank, realize automatic transfer, improve efficiency.
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Description

Technical Field

[0001] This utility model relates to the field of metal surface treatment technology, and more specifically, to a fully automated oxidation production line. Background Technology

[0002] An anodizing production line is an industrial system used for functional or decorative treatment of the surface of aluminum and its alloys. It generates a hard, wear-resistant, and corrosion-resistant oxide film on the surface of aluminum through electrochemical methods, and can then be colored and sealed to achieve rich aesthetic effects and excellent performance.

[0003] During oxidation treatment, the product is typically hung on a rack, which is then placed sequentially into various oxidation tanks. Currently, this is mainly done manually, which is time-consuming and labor-intensive, and it's not possible to move multiple racks at once, resulting in low efficiency. Utility Model Content

[0004] In view of the problems existing in the prior art, the purpose of this utility model is to provide a fully automated oxidation production line that can drive multiple hangers into the transfer at one time and does not require manual labor.

[0005] To solve the above problems, the present invention adopts the following technical solution.

[0006] A fully automated oxidation production line includes a fixture for fixing products, and also includes: An oxidation tank, wherein several water storage tanks are arranged at intervals on the oxidation tank; A palladium, placed on top of the water storage tank, can be used to suspend multiple hanging devices; The frame is installed on one or both sides of the oxidation tank; A horizontal drive assembly is mounted on the frame and drives horizontally along the arrangement direction of the plurality of oxidation tanks. A vertical drive assembly, disposed at the power output end of the horizontal drive assembly, drives longitudinally; and A gripping assembly is disposed at the power output end of the vertical drive assembly and located above the oxidation tank; the gripping assembly has gripping members for gripping both ends of the palladium.

[0007] Compared with the prior art, the present invention has at least the following beneficial effects: Multiple hangers can be suspended simultaneously by the fly hood. The horizontal drive component moves the hanging component to the top of the corresponding water tank. The vertical drive component moves the hanging component down and, together with the gripper, grips and fixes the two ends of the fly hood at the top of the water tank. Then, through the cooperation of the horizontal and vertical drive components, the fly hood and the multiple hangers on it can be transferred to other water tanks, realizing automatic transfer and improving efficiency.

[0008] In some embodiments, the palladium includes: Suspension beam, used for suspending hangers; The two side rods are installed at both ends of the suspension beam; Two handles are respectively mounted on the two side bars for use with the gripping component.

[0009] In some embodiments, the fly palladium further includes a reinforcing bar disposed between the two side bars.

[0010] In some embodiments, each of the water storage tanks is provided with positioning blocks on both sides of the top, and the positioning blocks are provided with V-shaped grooves; the bottom of the two side rods is provided with V-shaped blocks that can be positioned and inserted into the V-shaped grooves.

[0011] In some embodiments, the frame includes a plurality of support members and a crossbeam disposed on top of the support members and axially oriented toward the arrangement direction of the plurality of water storage tanks.

[0012] In some embodiments, the horizontal drive assembly is disposed on the crossbeam; the vertical drive assembly includes a guide plate disposed on the power output end of the horizontal drive assembly, and a lifting drive member disposed on the guide plate and whose power output end is connected to the hook-up assembly; the hook-up assembly is vertically guided and disposed on the guide plate.

[0013] In some embodiments, the hook-up component further includes: Two sliders, at least one of which is vertically guided and disposed on the guide plate; A connecting beam connects the two sliders; The gripping element is located at the bottom of the two sliders.

[0014] In some embodiments, the oxidation production line further includes a support frame disposed at the front end of the oxidation tank, wherein positioning blocks with V-grooves are provided on both sides of the top of the support frame. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the double-frame structure of this utility model; Figure 2 This is a schematic diagram of the single-frame structure of this utility model; Figure 3 This is a schematic diagram of the vertical drive component and the hook-up component of this utility model. Figure 4 This is a schematic diagram of the water storage tank and the fly palladium of this utility model. Figure 5 This is a schematic diagram of the positioning block of this utility model; Figure 6This is a schematic diagram of the cooperation between the flying palladium and the mounting bracket of this utility model; Explanation of the labels in the diagram: 1. Hanging fixture; 2. Oxidation tank; 21. Water storage tank; 3. Flying palladium; 31. Suspension beam; 32. Side bar; 33. Hanging handle; 34. Reinforcing bar; 35. V-block; 4. Frame; 41. Support component; 42. Crossbeam; 5. Horizontal drive assembly; 6. Vertical drive assembly; 61. Guide plate; 62. Lifting drive component; 7. Hanging assembly; 71. Gripping component; 72. Slider; 73. Connecting beam; 8. Positioning block; 81. V-groove; 9. Bearing frame. Detailed Implementation

[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0017] refer to Figure 1-3 ,as well as Figure 6 A fully automated oxidation production line includes a hanger 1 for fixing products, and further includes: an oxidation tank 2; a flywheel 3; a frame 4; a horizontal drive assembly 5; a vertical drive assembly 6; and a hanging assembly 7. The oxidation tank 2 has several spaced-apart water tanks 21. The flywheel 3 is placed on top of the water tanks 21 and can be used to suspend multiple hangers 1. The frame 4 is located on one or both sides of the oxidation tank 2. The horizontal drive assembly 5 is mounted on the frame 4 and drives horizontally along the arrangement direction of the several oxidation tanks 2. The vertical drive assembly 6 is located at the power output end of the horizontal drive assembly 5 and drives longitudinally. The hanging assembly 7 is located at the power output end of the vertical drive assembly 6 and is positioned above the oxidation tank 2; the hanging assembly 7 has gripping elements 71 for gripping both ends of the flywheel 3.

[0018] Understandably, multiple water storage tanks 21 can store acid stripping solution, washing solution, neutralizing solution, oxidation solution, etc., respectively. The specific liquid placed in each water storage tank 21 can be determined according to the process. The suspending bracket 3 is a component used to suspend the hanger 1, and can be, for example, a plate, rod, frame, etc., but is not limited to these. The frame 4 is a base component used to support and install the horizontal drive assembly 5. The horizontal drive assembly 5 is a component used to drive the horizontal movement of the hanging assembly 7, and can be, for example, a motor with pulleys and belts, gears and chains, threaded screws, etc., but is not limited to these. The vertical drive assembly 6 is a component used to drive the vertical movement of the hanging assembly 7, and can be, for example, a cylinder, electric push rod, lifting mechanism, etc., but is not limited to these. The gripping component 71 is a component used to grip the suspending bracket 3, and can be, for example, a clamp or hook, etc., but is not limited to these. (Reference) Figure 1This structure consists of two frames 4, two horizontal drive components 5, and two vertical drive components 6 positioned on either side of the oxidation tank 2. This structure offers greater stability. (Reference) Figure 2 This is the structure of a single frame 4, a single horizontal drive component 5, and a single vertical drive component 6.

[0019] With this setup, multiple hangers 1 can be suspended simultaneously by the fly awl 3. The horizontal drive component 5 can move the hanging component 7 above the corresponding water storage tank 21. The vertical drive component 6 can then move the hanging component 7 downwards. Together with the gripper 71, the fly awl 3 at the top of the water storage tank 21 can be gripped and fixed at both ends. Then, through the cooperation of the horizontal drive component 5 and the vertical drive component 6, the fly awl 3 and the multiple hangers 1 on it can be transferred to other water storage tanks 21, achieving automatic transfer and improving efficiency.

[0020] In some embodiments, reference Figure 4 and Figure 6 The flying palladium 3 includes: a suspension beam 31, two side rods 32, and two handles 33. The suspension beam 31 is used to suspend the hanging device 1. The two side rods 32 are respectively set at both ends of the suspension beam 31. The two handles 33 are respectively set on the two side rods 32 and are used to cooperate with the gripping member 71.

[0021] Understandably, the suspension beam 31 can be a rod or a plate, but is not limited to these. The handle 33 can be a horizontally arranged rod structure or a ring structure, but is not limited to these.

[0022] With this configuration, the suspension beam 31 can not only suspend the hanger 1, but also rest on top of the water storage tank 21. The side rod 32 can be extended upwards to position the handle 33, facilitating the engagement of the gripping member 71 with the handle 33.

[0023] In some embodiments, the flypalladium 3 further includes a reinforcing rod 34 disposed between the two side rods 32. Thus, the reinforcing rod 34 can enhance the structural strength of the entire flypalladium 3.

[0024] In some embodiments, reference Figure 1 as well as Figure 4-5 Each water storage tank 21 has positioning blocks 8 on both sides of its top, and the positioning blocks 8 have V-shaped grooves 81. The bottom of the two side rods 32 is provided with V-shaped blocks 35 that can be positioned and inserted into the V-shaped grooves 81. In this way, the horizontal drive component 5 drives the fly pallet 3 to move above the required water storage tank 21 and aligns the V-shaped blocks 35 with the V-shaped grooves 81. Then, the vertical drive component 6 drives the fly pallet 3 to move down, making it easy to insert the V-shaped blocks 35 into the V-shaped grooves 81. This allows for precise positioning of the entire fly pallet 3 and ensures that the hanger 1 on the fly pallet 3 can be accurately placed into the water storage tank 21.

[0025] In some embodiments, reference Figure 1-2The frame 4 includes several support members 41 and a crossbeam 42 disposed on top of the support members 41 and axially oriented in the direction of the arrangement of the several water storage tanks 21. Here, the support members 41 can be support columns or support frames, etc., but are not limited to these. The crossbeam 42 can be a square rod, slide rail, slide groove, etc., but is not limited to these.

[0026] In some embodiments, the horizontal drive assembly 5 is disposed on the crossbeam 42; the vertical drive assembly 6 includes a guide plate 61 disposed on the power output end of the horizontal drive assembly 5, and a lifting drive member 62 disposed on the guide plate 61 and whose power output end is connected to the hook assembly 7; the hook assembly 7 is vertically guided and disposed on the guide plate 61.

[0027] Understandably, if the crossbeam 42 adopts a structure such as a slide rail or slide groove, the horizontal drive assembly 5 can adopt a drive structure of a motor and a guide wheel assembly, whereby the motor drives the pulley assembly to rotate, thus moving on the crossbeam 42. The guiding fit between the guide plate 61 and the hook-up component can adopt slide rail slider guidance, shaft hole matching guidance, etc., but is not limited to these.

[0028] This configuration, through the guiding cooperation between the guide plate 61 and the hanging component 7, can improve the stability and accuracy of the lifting and lowering of the hanging component 7.

[0029] In some embodiments, referring to 1-3, the hook assembly 7 further includes two sliders 72 and a connecting beam 73. At least one of the sliders 72 is vertically guided on the guide plate 61. The connecting beam 73 connects the two sliders 72. A gripping element 71 is disposed at the bottom of the two sliders 72.

[0030] Understandably, if there is one guide plate 61, the slider 72 will be mounted on one guide plate 61. If there are two guide plates symmetrically arranged, the two sliders 72 can be mounted on the two guide plates 61 respectively.

[0031] With this configuration, the connecting beam 73 can connect the two sliders 72, thereby enabling the two sliders 72 to move synchronously and allowing the two gripping parts 71 to grip the handles 33 at both ends of the fly palladium 3 synchronously.

[0032] In some embodiments, reference Figure 1-2 as well as Figure 6 The oxidation production line also includes a support frame 9 located at the front end of the oxidation tank 2. Positioning blocks 8 with V-grooves 81 are provided on both sides of the top of the support frame 9. In this way, through the cooperation of the horizontal drive component 5 and the vertical drive component 6, the fly palladium 3 can be positioned on the support frame 9, making it easy to hang the hanger 1 on the fly palladium 3.

[0033] The above description is merely a preferred embodiment of this utility model; however, the protection scope of this utility model is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the technical scope disclosed in this utility model, based on the technical solution and its improved concept, should be included within the protection scope of this utility model.

Claims

1. A fully automated oxidation production line, comprising a fixture for fixing products, characterized in that, Also includes: An oxidation tank, wherein several water storage tanks are arranged at intervals on the oxidation tank; A palladium, placed on top of the water storage tank, can be used to suspend multiple hanging devices; The frame is installed on one or both sides of the oxidation tank; A horizontal drive assembly is mounted on the frame and drives horizontally along the arrangement direction of the plurality of oxidation tanks. A vertical drive component is disposed at the power output end of the horizontal drive component and drives longitudinally; as well as A gripping assembly is disposed at the power output end of the vertical drive assembly and located above the oxidation tank; the gripping assembly has gripping members for gripping both ends of the palladium.

2. The fully automated oxidation production line according to claim 1, characterized in that, The palladium comprises: Suspension beam, used for suspending hangers; The two side rods are respectively installed at both ends of the suspension beam; and Two handles are respectively mounted on the two side bars for use with the gripping component.

3. The fully automated oxidation production line according to claim 2, characterized in that, The fly palladium also includes a reinforcing bar disposed between the two side bars.

4. The fully automated oxidation production line according to claim 2, characterized in that, Each of the water storage tanks has a positioning block on both sides of its top, and the positioning block has a V-shaped groove; the bottom of the two side rods is provided with a V-shaped block that can be positioned and inserted into the V-shaped groove.

5. The fully automated oxidation production line according to claim 1, characterized in that, The frame includes several support members and a crossbeam disposed on the top of the support members and axially oriented toward the arrangement direction of the several water storage tanks.

6. The fully automated oxidation production line according to claim 5, characterized in that, The horizontal drive assembly is mounted on the crossbeam; the vertical drive assembly includes a guide plate mounted on the power output end of the horizontal drive assembly, and a lifting drive component mounted on the guide plate, with its power output end connected to the hook-up assembly; the hook-up assembly is vertically guided and mounted on the guide plate.

7. The fully automated oxidation production line according to claim 6, characterized in that, The hook-up component also includes: Two sliders, at least one of which is vertically guided on the guide plate; and A connecting beam connects the two sliders; The gripping element is located at the bottom of the two sliders.

8. The fully automated oxidation production line according to claim 1, characterized in that, The oxidation production line also includes a support frame disposed at the front end of the oxidation tank, and positioning blocks with V-grooves are provided on both sides of the top of the support frame.