Formation tank with aluminum foil ductility enhancement device

CN224901574UActive Publication Date: 2026-10-27NINGXIA HAILI ELECTRONICS
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202522291266.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-29
Publication Date
2026-10-27
Estimated Expiration
2035-10-29

AI Technical Summary

Technical Problem

[0003]在实际工业生产中,为达到目标耐压值,铝箔需在收卷机的牵引下连续通过多个电压依次升高的化成槽,以进行连续化的阶跃式升压处理;然而,铝箔在冷轧工序过程中经历剧烈的塑性变形,其内部积聚了较高的内应力,这种由加工硬化导致的内应力会降低铝箔的延展性,导致铝箔在收卷机的牵引过程中极易发生断裂,降低了电极箔的生产效率和产品良率

Benefits of technology

[0013]上述具有铝箔延展性增强装置的化成槽中设有化成槽及延展增强构件,延展增强构件设置在化成槽的输入端,延展增强构件包括第一引导组件、第二引导组件及第三引导组件,第一引导组件、第二引导组件及第三引导组件由高到低依次可转动地安装在化成槽中,且第二引导组件的高度低于化成槽中电解液的液面高度;如此,先通过第一引导组件改变铝箔的行进路径,使铝箔浸入化成槽的电解液中;再通过第二引导组件和第三引导组件使铝箔以“S”形路径前进,使铝箔在化成槽的电解液中反复弯折,以促使铝箔内部晶格产生滑移与位移重组,进而释放铝箔在冷轧工序中积聚的内应力,提升铝箔的延展性,从而降低铝箔在收卷机的牵引过程中发生断裂的概率,提升电极箔的生产效率和产品良率;同时,由于整个过程在化成槽的电解液中进行,电解液能够缓冲铝箔在反复弯折时产生的局部拉伸力与剪切应力,减少应力集中对铝箔的潜在损伤;此外,电解液的润滑作用也降低了铝箔与浸入液体的第二引导组件及第三引导组件之间的摩擦,减轻对铝箔表面水合氧化膜的机械损伤;电解液还能及时浸润和修复弯折区域,维持水合氧化膜的完整性,避免其因弯折操作而受损。

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224901574U_ABST
    Figure CN224901574U_ABST
Patent Text Reader

Abstract

The utility model relates to electrode foil formation equipment technical field, especially the formation groove with aluminium foil ductility reinforcing unit, including formation groove and ductility reinforcing component, and ductility reinforcing component sets up in the input of formation groove, and ductility reinforcing component includes first guide assembly, second guide assembly and third guide assembly, and first guide assembly, second guide assembly and third guide assembly are rotatablely installed in formation groove from high to low in turn, and the height of second guide assembly is lower than the liquid level height of electrolyte in formation groove, so, first, through first guide assembly makes aluminium foil immerse in the electrolyte of formation groove, then through second, third guide assembly makes aluminium foil advance with 'S' shape path, makes aluminium foil repeatedly bend in the electrolyte of formation groove, and further releases the internal stress of aluminium foil accumulated in cold rolling process, promotes the ductility of aluminium foil, thereby reduces the probability that aluminium foil breaks in the traction process of winding machine, promotes the production efficiency and product yield of electrode foil.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of electrode foil formation equipment technology, and in particular to a formation tank with an aluminum foil ductility enhancement device. Background Technology

[0002] The preparation process of electrode foil mainly includes melting, casting, cold rolling, formation, and cutting. Among them, the formation process is to endow the aluminum foil obtained from the cold rolling process with specific dielectric properties, so that it can be used as an electrode material for capacitors. The formation process is usually carried out in a formation tank containing a specific electrolyte. By using the aluminum foil as the anode and applying direct current, a dense hydrated oxide film is generated in situ on the surface of the aluminum foil through an electrochemical anodic oxidation reaction. The thickness of this oxide film is directly related to the formation voltage and determines the withstand voltage of the electrode foil.

[0003] In actual industrial production, in order to achieve the target withstand voltage, aluminum foil needs to be continuously passed through multiple forming tanks with progressively increasing voltages under the traction of a winding machine to carry out continuous step-by-step voltage boosting. However, aluminum foil undergoes severe plastic deformation during the cold rolling process, resulting in the accumulation of high internal stress. This internal stress caused by work hardening reduces the ductility of the aluminum foil, making it extremely prone to breakage during the winding process, thus reducing the production efficiency and product yield of the electrode foil. Utility Model Content

[0004] In view of this, it is necessary to provide a forming tank with an aluminum foil ductility enhancement device, which can release the internal stress accumulated inside the aluminum foil to improve the ductility of the aluminum foil, thereby reducing the probability of the aluminum foil breaking during the traction process of the winding machine, and thus improving the production efficiency and product yield of the electrode foil.

[0005] This utility model provides a forming tank with an aluminum foil ductility enhancement device, including a forming tank and a ductility enhancement component. The ductility enhancement component is disposed at the input end of the forming tank and includes a first guide component, a second guide component, and a third guide component. The first guide component, the second guide component, and the third guide component are rotatably installed in the forming tank in descending order of height, and the height of the second guide component is lower than the liquid level of the electrolyte in the forming tank. The first guide component is used to guide the travel path of the aluminum foil so that it is immersed in the electrolyte in the forming tank. The second guide component and the third guide component are used to make the aluminum foil move forward in an "S" shaped path in the electrolyte so that the aluminum foil is continuously bent and deformed in the electrolyte.

[0006] Preferably, the forming tank with the aluminum foil ductility enhancement device further includes an adjustment component, which includes an active adjustment component and a passive adjustment component. The active adjustment component and the passive adjustment component are respectively installed on both sides of the input end of the forming tank. The two ends of the first guide component and the third guide component are respectively fixedly installed on the active adjustment component and the passive adjustment component. The two ends of the second guide component are respectively adjustablely installed on the active adjustment component and the passive adjustment component, so as to adjust the bending path of the aluminum foil in the electrolyte by adjusting the position of the second guide component.

[0007] Preferably, the active adjustment component includes a first fixed plate, a first transverse slider, and a first longitudinal slider. The inner side of the first fixed plate is fixedly connected to the sidewall of the formation tank. The inner side of the first transverse slider is slidably mounted on the outer side of the first fixed plate for sliding horizontally on the outer side of the first fixed plate. The inner side of the first longitudinal slider is slidably mounted on the outer side of the first transverse slider for sliding vertically on the outer side of the first transverse slider. The first end of the second guide component is fixedly mounted on the outer side of the first longitudinal slider, thereby adjusting the position of the second guide component by driving the first transverse slider and the first longitudinal slider to move horizontally and vertically, respectively.

[0008] Preferably, the outer side of the first fixed plate is provided with two convex guide rails in the horizontal direction, and the inner side of the first transverse slider is provided with a groove that cooperates with the convex guide rails, so as to realize the sliding connection between the first transverse slider and the first fixed plate through the cooperation of the convex guide rails and the corresponding grooves; on the two sides of the first transverse slider that are perpendicular to the inner and outer sides, a guide groove is provided in the vertical direction, and the two ends of the first longitudinal slider are provided with protrusions, so as to realize the sliding connection between the first longitudinal slider and the first transverse slider through the cooperation of the guide grooves and the corresponding protrusions.

[0009] Preferably, the active adjustment assembly further includes an adjustment plate, a horizontal adjustment rod, a vertical adjustment rod, and two locking assemblies with identical structures. The top of the first transverse slider is provided with an adjustment groove. The bottom surface of the adjustment plate is slidably mounted on the top surface of the first fixed plate. The horizontal adjustment rod is rotatably mounted on the adjustment plate in the vertical direction, with its bottom end extending into the adjustment groove and fixed with an adjustment gear. The outer side of the first fixed plate is provided with an adjustment gear track in the horizontal direction that meshes with the adjustment gear. Rotating the horizontal adjustment rod drives the adjustment gear to roll along the adjustment gear track, thereby causing the first transverse slider to move horizontally... Directional movement; a sleeve is provided on the outer side of the first horizontal slider, and a guide hole is opened on the first vertical slider. The vertical adjusting rod is rotatably mounted on the adjusting plate in the vertical direction. Its bottom end passes through the guide hole and rotatably extends into the sleeve. The middle part of the vertical adjusting rod is threadedly engaged with the guide hole, so as to drive the first vertical slider to move in the vertical direction by rotating the vertical adjusting rod; the fixed ends of the two locking groups are both installed on the top surface of the adjusting plate, and their movable ends are respectively facing the horizontal adjusting rod and the vertical adjusting rod, so as to lock or release the horizontal adjusting rod and the vertical adjusting rod respectively by extending and retracting the movable ends of the two locking groups.

[0010] Preferably, each locking assembly includes a locking gear, a locking seat, and a locking pin. The locking gear is fixedly mounted on the horizontal or vertical adjusting rod and is located above the top surface of the adjusting plate. The locking seat is fixedly installed on the top surface of the adjusting plate, and has a locking groove at one end facing the horizontal or vertical adjusting rod. The first end of the locking pin is slidably installed in the locking groove, and the second end has a toothed structure that meshes with the locking gear. By sliding the locking pin, the second end can be engaged or disengaged from the locking gear, thereby locking or releasing the horizontal or vertical adjusting rod.

[0011] Preferably, the passive adjustment assembly includes a second fixed plate, a second transverse slider, and a second longitudinal slider. The sidewall of the formation groove opposite to the first fixed plate is fixedly connected to the inner side of the second fixed plate. The inner side of the second transverse slider is slidably mounted on the outer side of the second fixed plate for sliding horizontally on the outer side of the second fixed plate. The inner side of the second longitudinal slider is slidably mounted on the outer side of the second transverse slider for sliding vertically on the outer side of the second transverse slider. The second end of the second guide assembly is fixedly mounted on the outer side of the second longitudinal slider, so that the second transverse slider and the second longitudinal slider move horizontally and vertically as the second guide assembly moves, thereby stably supporting the second guide assembly and keeping the second guide assembly in a horizontal state.

[0012] Preferably, the first guiding component, the second guiding component, and the third guiding component all include a roller shaft and a guide roller. The first end of the roller shaft is fixedly mounted on a first fixed plate or a first longitudinal slider, and the second end is fixedly mounted on a second fixed plate or a second longitudinal slider. The guide roller is rotatably mounted on the roller shaft and is used to guide the travel path of the aluminum foil, so that the aluminum foil moves along a preset "S" shaped path in the electrolyte of the forming tank, thereby causing the aluminum foil to bend and deform continuously in the electrolyte.

[0013] The aforementioned aluminum foil ductility enhancement device comprises a forming tank and a ductility enhancement component. The ductility enhancement component is located at the input end of the forming tank and includes a first guide component, a second guide component, and a third guide component. These components are rotatably mounted in the forming tank in descending order of height, with the height of the second guide component lower than the electrolyte level in the forming tank. Thus, the first guide component first alters the aluminum foil's path, immersing it in the electrolyte of the forming tank. Then, the second and third guide components guide the aluminum foil along an "S"-shaped path, causing it to repeatedly bend within the electrolyte, thereby promoting lattice slippage and displacement within the aluminum foil. The repositioning process releases the internal stress accumulated in the aluminum foil during the cold rolling process, improving its ductility and reducing the probability of breakage during winding. This enhances the production efficiency and yield of the electrode foil. Simultaneously, since the entire process takes place in the electrolyte of the forming tank, the electrolyte buffers the localized tensile and shear stresses generated during repeated bending, reducing potential damage from stress concentration. Furthermore, the lubricating effect of the electrolyte reduces friction between the aluminum foil and the second and third guiding components immersed in the liquid, mitigating mechanical damage to the hydrated oxide film on the aluminum foil surface. The electrolyte also promptly wets and repairs the bent area, maintaining the integrity of the hydrated oxide film and preventing damage from bending operations. Attached Figure Description

[0014] Figure 1 This is a perspective view of the formation tank with an aluminum foil ductility enhancement device according to this application.

[0015] Figure 2 This is a cross-sectional view of the input end of the chemical forming tank with an aluminum foil ductility enhancement device according to this application.

[0016] Figure 3 This is a perspective view of the extension and adjustment components of this application.

[0017] Figure 4 This is a perspective view of the active adjustment component of this application.

[0018] Figure 5 This application is Figure 4 A magnified view of a portion of region A in the middle.

[0019] Figure 6 This application is Figure 4 A magnified view of a portion of region B in the middle.

[0020] Figure 7 This is a perspective view of the first horizontal slider in this application.

[0021] Figure 8 This is a perspective view of the first longitudinal slider of this application.

[0022] Figure 9 This is a perspective view of the passive adjustment component of this application.

[0023] The figure shows: a forming tank 10 with an aluminum foil stretching enhancement device, a forming tank 20, a stretching enhancement component 30, a first guide assembly 31, a roller 311, a guide roller 312, a second guide assembly 32, a third guide assembly 33, an adjustment component 40, an active adjustment assembly 41, a first fixed plate 411, a convex guide rail 4111, a first transverse slider 412, a groove 4121, a guide groove 4122, an adjustment groove 4123, a sleeve 4124, a first longitudinal slider 413, a protrusion 4131, a guide hole 4132, an adjustment plate 414, a horizontal adjustment rod 415, a vertical adjustment rod 416, an adjustment gear 417, a locking assembly 418, a locking gear 4181, a locking seat 4182, a locking pin 4183, a locking groove 4184, a passive adjustment assembly 42, a second fixed plate 421, a second transverse slider 422, and a second longitudinal slider 423. Detailed Implementation

[0024] The technical solutions and effects of the embodiments of this utility model will be further described in detail below with reference to the accompanying drawings.

[0025] Please refer to Figures 1 to 3This utility model provides a forming tank 10 with an aluminum foil ductility enhancement device, including a forming tank 20 and a ductility enhancement component 30. The ductility enhancement component 30 is disposed at the input end of the forming tank 20 and includes a first guide component 31, a second guide component 32, and a third guide component 33. The first guide component 31, the second guide component 32, and the third guide component 33 are rotatably installed in the forming tank 20 in descending order of height, and the height of the second guide component 32 is lower than the liquid level of the electrolyte in the forming tank 20. The first guide component 31 is used to guide the travel path of the aluminum foil, so that it is immersed in the electrolyte in the forming tank 20. The second guide component 32 and the third guide component 33 are used to make the aluminum foil move in an "S" shaped path in the electrolyte, so that the aluminum foil is continuously bent and deformed in the electrolyte. Thus, the travel path of the aluminum foil is first changed by the first guide component 31, so that the aluminum foil is immersed in the electrolyte in the forming tank 20; then... The aluminum foil is guided along an "S"-shaped path by the second guide component 32 and the third guide component 33, causing it to bend repeatedly in the electrolyte of the forming tank 20. This promotes slippage and displacement reorganization of the internal lattice of the aluminum foil, thereby releasing the internal stress accumulated during the cold rolling process, improving the ductility of the aluminum foil, and reducing the probability of breakage during the winding process of the coiler. This improves the production efficiency and product yield of the electrode foil. At the same time, since the entire process takes place in the electrolyte of the forming tank 20, the electrolyte can buffer the local tensile force and shear stress generated by the repeated bending of the aluminum foil, reducing the potential damage to the aluminum foil caused by stress concentration. In addition, the lubrication effect of the electrolyte also reduces the friction between the aluminum foil and the second guide component 32 and the third guide component 33 immersed in the liquid, reducing mechanical damage to the hydrated oxide film on the surface of the aluminum foil. The electrolyte can also promptly wet and repair the bending area, maintaining the integrity of the hydrated oxide film and preventing it from being damaged by the bending operation.

[0026] In this embodiment, the travel path of the aluminum foil at the input end of the forming tank 20 is as follows: Figure 2 As shown.

[0027] Please refer to Figure 3Furthermore, the forming tank 10 with the aluminum foil ductility enhancement device also includes an adjustment component 40, which includes an active adjustment component 41 and a passive adjustment component 42. The active adjustment component 41 and the passive adjustment component 42 are respectively installed on both sides of the input end of the forming tank 20; the two ends of the first guide component 31 and the third guide component 33 are respectively fixedly installed on the active adjustment component 41 and the passive adjustment component 42; the two ends of the second guide component 32 are respectively adjustablely installed on the active adjustment component 41 and the passive adjustment component 42, so that by adjusting the position of the second guide component 32, The bending path of the aluminum foil in the electrolyte is adjusted. Specifically, the passive adjustment component 42 moves synchronously with the active adjustment component 41, which enables the second guide component 32 to maintain a stable horizontal posture during the adjustment process and avoids positional deviation caused by unilateral support. By adjusting the position of the second guide component 32, the bending path and degree of bending of the aluminum foil in the electrolyte can be adjusted according to the width and thickness of the aluminum foil. For example, when the aluminum foil is thick, increasing the degree of bending can effectively promote the release of internal stress; when the aluminum foil is thin, decreasing the degree of bending can effectively reduce damage to the surface of the aluminum foil.

[0028] Please refer to Figure 4 Furthermore, the active adjustment component 41 includes a first fixed plate 411, a first transverse slider 412, and a first longitudinal slider 413. The inner side of the first fixed plate 411 is fixedly connected to the side wall of the formation tank 20; the inner side of the first transverse slider 412 is slidably mounted on the outer side of the first fixed plate 411 for sliding horizontally on the outer side of the first fixed plate 411; the inner side of the first longitudinal slider 413 is slidably mounted on the outer side of the first transverse slider 412 for sliding vertically on the outer side of the first transverse slider 412; the first guide component 32... The first guide component 32 is fixedly installed on the outside of the first longitudinal slider 413, thereby adjusting the position of the second guide component 32 by driving the first transverse slider 412 and the first longitudinal slider 413 to move in the horizontal and vertical directions respectively. Specifically, when the first transverse slider 412 moves in the horizontal direction, it drives the second guide component 32 to move in the horizontal direction to change the transverse bending position of the aluminum foil; when the first longitudinal slider 413 moves in the vertical direction, it drives the second guide component 32 to move in the vertical direction to change the longitudinal bending position of the aluminum foil, thereby realizing the control of the bending path of the aluminum foil.

[0029] Please refer to Figures 4 to 8Furthermore, the outer side of the first fixed plate 411 is provided with two convex guide rails 4111 in the horizontal direction, and the inner side of the first transverse slider 412 is provided with a groove 4121 that cooperates with the convex guide rails 4111, so that the sliding connection between the first transverse slider 412 and the first fixed plate 411 can be realized through the cooperation of the convex guide rails 4111 and the corresponding grooves 4121; on the two sides of the first transverse slider 412 that are perpendicular to the inner and outer sides, a guide groove 4122 is provided in the vertical direction, and the two ends of the first longitudinal slider 413 are provided with protrusions 4131, so that the sliding connection between the first longitudinal slider 413 and the first transverse slider 412 can be realized through the cooperation of the guide grooves 4122 and the corresponding protrusions 4131.

[0030] Please refer to Figures 4 to 8 Furthermore, the active adjustment assembly 41 also includes an adjustment plate 414, a horizontal adjustment rod 415, a vertical adjustment rod 416, and two locking assemblies 418 with identical structures. The top of the first horizontal slider 412 is provided with an adjustment groove 4123. The bottom surface of the adjustment plate 414 is slidably mounted on the top surface of the first fixed plate 411. The horizontal adjustment rod 415 is rotatably mounted on the adjustment plate 414 in the vertical direction, with its bottom end extending into the adjustment groove 4123 and fixed with an adjustment gear 417. The outer side of the first fixed plate 411 is provided with a locking mechanism along the horizontal direction... The adjusting gear 417 meshes with the adjusting gear rail, so that rotating the horizontal adjusting rod 415 drives the adjusting gear 417 to roll along the adjusting gear rail, thereby driving the first transverse slider 412 to move horizontally. A sleeve 4124 is provided on the outer side of the first transverse slider 412. A guide hole 4132 is opened on the first longitudinal slider 413. The vertical adjusting rod 416 is rotatably mounted on the adjusting plate 414 in the vertical direction. Its bottom end passes through the guide hole 4132 and extends rotatably into the sleeve 4124. The middle part of the vertical adjusting rod 416 is aligned with the guide hole. The 4132 threaded engagement drives the first longitudinal slider 413 to move vertically by rotating the vertical adjusting rod 416; the fixed ends of the two locking groups 418 are installed on the top surface of the adjusting plate 414, and their movable ends are respectively facing the horizontal adjusting rod 415 and the vertical adjusting rod 416, so that the horizontal adjusting rod 415 and the vertical adjusting rod 416 can be locked or released by the extension and retraction of the movable ends of the two locking groups 418; specifically, the horizontal adjusting rod 415 converts the rotational motion into the first longitudinal slider 413 through the meshing of the adjusting gear 417 with the adjusting toothed track. The horizontal slider 412 moves horizontally to adjust its position in the horizontal direction; the vertical adjusting rod 416 drives the vertical movement of the first longitudinal slider 413 through a threaded engagement with the guide hole 4132, thereby adjusting its position in the vertical direction; the locking group 418 fixes the horizontal adjusting rod 415 or the vertical adjusting rod 416 after adjustment to prevent the position of the second guide assembly 32 from changing due to vibration or external force, thus ensuring the stability of the second guide assembly 32 during operation.

[0031] In this embodiment, the top surface of the first fixing plate 411 has two parallel T-shaped guide rails, and the bottom surface of the adjusting plate 414 has a corresponding T-shaped groove, so that the sliding connection between the adjusting plate 414 and the first fixing plate 411 can be realized through the cooperation between the T-shaped guide rails and the T-shaped groove; the sleeve 4124 is provided with a bearing to realize the rotational connection between the sleeve 4124 and the bottom of the vertical adjusting rod 416; the middle part of the vertical adjusting rod 416 has a threaded section, and the guide hole 4132 has a thread to realize the threaded cooperation between the vertical adjusting rod 416 and the guide hole 4132.

[0032] Please refer to Figure 4 Furthermore, each locking assembly 418 includes a locking gear 4181, a locking seat 4182, and a locking pin 4183. The locking gear 4181 is fixedly mounted on the horizontal adjusting rod 415 or the vertical adjusting rod 416 and is located above the top surface of the adjusting plate 414. The locking seat 4182 is fixedly installed on the top surface of the adjusting plate 414, and a locking groove 4184 is opened at one end facing the horizontal adjusting rod 415 or the vertical adjusting rod 416. The first end of the locking pin 4183 is slidably installed in the locking groove 4184, and the second end is provided with a toothed structure that meshes with the locking gear 4181, so that the second end of the sliding locking pin 4183 meshes with the locking gear 4181. The locking pin 4183 engages with the locking gear 4181, locking the corresponding horizontal adjustment rod 415 or vertical adjustment rod 416 and preventing it from rotating. When the locking pin 4183 disengages from the locking gear 4181, the corresponding horizontal adjustment rod 415 or vertical adjustment rod 416 can rotate freely to adjust the position of the first horizontal slider 412 or the first vertical slider 413. By setting the locking group 418, the second guide assembly 32 can be prevented from being accidentally displaced during operation due to vibration or other reasons, thereby ensuring the consistency of the aluminum foil bending path.

[0033] Please refer to Figure 9Furthermore, the passive adjustment component 42 includes a second fixed plate 421, a second transverse slider 422, and a second longitudinal slider 423. The sidewall of the forming groove 20 opposite to the first fixed plate 411 is fixedly connected to the inner side of the second fixed plate 421. The inner side of the second transverse slider 422 is slidably mounted on the outer side of the second fixed plate 421 for sliding horizontally on the outer side of the second fixed plate 421. The inner side of the second longitudinal slider 423 is slidably mounted on the outer side of the second transverse slider 422 for sliding vertically on the outer side of the second transverse slider 422. The second end of the second guide component 32 is fixedly mounted on the outer side of the second longitudinal slider 423 so that the second transverse slider 422 and the second longitudinal slider 423 move horizontally and vertically as the second guide component 32 moves, thereby stably supporting the second guide component 32 and keeping the second guide component 32 in a horizontal state.

[0034] In this embodiment, the sliding connection between the second transverse slider 422 and the second fixed plate 421 is the same as the connection between the first transverse slider 412 and the first fixed plate 411; the sliding connection between the second longitudinal slider 423 and the second transverse slider 422 is the same as the connection between the first longitudinal slider 413 and the first transverse slider 412.

[0035] Please refer to Figure 3 Furthermore, the first guide assembly 31, the second guide assembly 32, and the third guide assembly 33 all include a roller 311 and a guide roller 312. The first end of the roller 311 is fixedly mounted on the first fixed plate 411 or the first longitudinal slider 413, and the second end is fixedly mounted on the second fixed plate 421 or the second longitudinal slider 423. The guide roller 312 is rotatably mounted on the roller 311 and is used to guide the travel path of the aluminum foil, so that the aluminum foil moves along a preset "S" shaped path in the electrolyte of the forming tank 20, thereby causing the aluminum foil to bend and deform continuously in the electrolyte. Specifically, the guide roller 312 is made of an inert material with corrosion resistance and a smooth surface, such as alumina ceramic or polytetrafluoroethylene, to effectively resist the long-term erosion of the electrolyte, maintain its own smoothness, provide smooth support for the aluminum foil, reduce the risk of scratching and peeling of the hydrated oxide film, and thus ensure the integrity of the hydrated oxide film.

[0036] Example 1: Adjustment process of the second guiding component 32

[0037] 1. To unlock, pull out the locking pins 4183 of the two locking groups 418 so that their toothed ends disengage from the corresponding locking gears 4181;

[0038] 2. Horizontal position adjustment: Rotate the horizontal adjustment rod 415 to drive the adjustment gear 417 at its bottom to rotate. Since the adjustment gear 417 meshes with the adjustment gear rail fixed on the first fixed plate 411, it drives the first transverse slider 412 to slide horizontally along the convex guide rail 4111 of the first fixed plate 411, driving the first longitudinal slider 413 and the first end of the second guide component 32 fixed on the first longitudinal slider 413 to move horizontally together; at the same time, the second end of the second guide component 32 drives the second transverse slider 422 to slide horizontally synchronously along the second fixed plate 421.

[0039] 3. Vertical position adjustment: Rotate the vertical adjustment rod 416. Since its bottom end is rotatably connected to the sleeve 4124 of the first transverse slider 412 through a bearing and cannot move axially, and its middle threaded section is threadedly engaged with the guide hole 4132 of the first longitudinal slider 413, this rotational motion is converted into linear motion of the first longitudinal slider 413 in the vertical direction through the threaded pair. The first longitudinal slider 413 is guided by the protrusions 4131 at both ends and the guide grooves 4122 on the side of the first transverse slider 412, thereby smoothly driving the first end of the second guide assembly 32 to rise and fall. At the same time, the second end of the second guide assembly 32 pushes the second longitudinal slider 423 of the passive adjustment assembly 42, causing it to slide synchronously in the vertical direction on the second transverse slider 422, ensuring that the second guide assembly 32 always remains horizontal during the vertical adjustment process.

[0040] 4. Relock: After completing the horizontal and vertical position adjustment, push the locking pins 4183 of the two locking groups 418 inward so that their toothed ends re-engage with the corresponding locking gears 4181, thereby locking the horizontal adjusting rod 415 and the vertical adjusting rod 416 and fixing the second guide assembly 32 in the adjusted position.

[0041] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A forming tank with an aluminum foil ductility enhancement device, characterized in that, The device includes a formation tank and a stretching and reinforcing member. The stretching and reinforcing member is disposed at the input end of the formation tank and includes a first guide component, a second guide component, and a third guide component. The first guide component, the second guide component, and the third guide component are rotatably installed in the formation tank in descending order of height, and the height of the second guide component is lower than the liquid level of the electrolyte in the formation tank. The first guide component is used to guide the travel path of the aluminum foil so that it is immersed in the electrolyte in the formation tank. The second guide component and the third guide component are used to make the aluminum foil move forward in an "S" shaped path in the electrolyte so that the aluminum foil is continuously bent and deformed in the electrolyte.

2. The forming tank with an aluminum foil ductility enhancement device as described in claim 1, characterized in that, The forming tank with aluminum foil ductility enhancement device further includes an adjustment component, which includes an active adjustment component and a passive adjustment component. The active adjustment component and the passive adjustment component are respectively installed on both sides of the input end of the forming tank. The two ends of the first guide component and the third guide component are respectively fixedly installed on the active adjustment component and the passive adjustment component. The two ends of the second guide component are respectively adjustablely installed on the active adjustment component and the passive adjustment component, so as to adjust the bending path of the aluminum foil in the electrolyte by adjusting the position of the second guide component.

3. The forming tank with an aluminum foil ductility enhancement device as described in claim 2, characterized in that, The active adjustment component includes a first fixed plate, a first transverse slider, and a first longitudinal slider. The inner side of the first fixed plate is fixedly connected to the side wall of the formation tank. The inner side of the first transverse slider is slidably mounted on the outer side of the first fixed plate for sliding horizontally on the outer side of the first fixed plate. The inner side of the first longitudinal slider is slidably mounted on the outer side of the first transverse slider for sliding vertically on the outer side of the first transverse slider. The first end of the second guide component is fixedly mounted on the outer side of the first longitudinal slider, thereby adjusting the position of the second guide component by driving the first transverse slider and the first longitudinal slider to move horizontally and vertically, respectively.

4. The forming tank with an aluminum foil ductility enhancement device as described in claim 3, characterized in that, The outer side of the first fixed plate is provided with two convex guide rails in the horizontal direction. The inner side of the first transverse slider is provided with a groove that matches the convex guide rails, so as to realize the sliding connection between the first transverse slider and the first fixed plate through the cooperation of the convex guide rails and the corresponding grooves. On the two sides of the first transverse slider that are perpendicular to the inner and outer sides, a guide groove is provided in the vertical direction. The two ends of the first longitudinal slider are provided with protrusions, so as to realize the sliding connection between the first longitudinal slider and the first transverse slider through the cooperation of the guide grooves and the corresponding protrusions.

5. The forming tank with an aluminum foil ductility enhancement device as described in claim 4, characterized in that, The active adjustment assembly further includes an adjustment plate, a horizontal adjustment rod, a vertical adjustment rod, and two identical locking assemblies. The top of the first horizontal slider has an adjustment groove. The bottom surface of the adjustment plate is slidably mounted on the top surface of the first fixed plate. The horizontal adjustment rod is rotatably mounted on the adjustment plate in the vertical direction, with its bottom end extending into the adjustment groove and fixed with an adjustment gear. The outer side of the first fixed plate has an adjustment gear track in the horizontal direction that meshes with the adjustment gear. Rotating the horizontal adjustment rod drives the adjustment gear to roll along the adjustment gear track, thereby causing the first horizontal slider to move in the horizontal direction. The first horizontal slider has a sleeve on its outer side, and the first vertical slider has a guide hole. The vertical adjusting rod is rotatably mounted on the adjusting plate in the vertical direction. Its bottom end passes through the guide hole and extends rotatably into the sleeve. The middle part of the vertical adjusting rod is threaded into the guide hole so that the first vertical slider can be driven to move in the vertical direction by rotating the vertical adjusting rod. The fixed ends of the two locking groups are mounted on the top surface of the adjusting plate, and their movable ends are respectively facing the horizontal adjusting rod and the vertical adjusting rod so that the horizontal adjusting rod and the vertical adjusting rod can be locked or released by the extension and retraction of the movable ends of the two locking groups.

6. The forming tank with an aluminum foil ductility enhancement device as described in claim 5, characterized in that, Each locking assembly includes a locking gear, a locking seat, and a locking pin. The locking gear is fixedly mounted on the horizontal or vertical adjusting rod and is located above the top surface of the adjusting plate. The locking seat is fixedly installed on the top surface of the adjusting plate, and has a locking groove at one end facing the horizontal or vertical adjusting rod. The first end of the locking pin is slidably installed in the locking groove, and the second end has a toothed structure that meshes with the locking gear. By sliding the locking pin, the second end can be engaged or disengaged from the locking gear, thereby locking or releasing the horizontal or vertical adjusting rod.

7. The forming tank with an aluminum foil ductility enhancement device as described in claim 6, characterized in that, The passive adjustment assembly includes a second fixed plate, a second transverse slider, and a second longitudinal slider. The sidewall of the formation groove opposite to the first fixed plate is fixedly connected to the inner side of the second fixed plate. The inner side of the second transverse slider is slidably mounted on the outer side of the second fixed plate for sliding horizontally on the outer side of the second fixed plate. The inner side of the second longitudinal slider is slidably mounted on the outer side of the second transverse slider for sliding vertically on the outer side of the second transverse slider. The second end of the second guide assembly is fixedly mounted on the outer side of the second longitudinal slider so that the second transverse slider and the second longitudinal slider move horizontally and vertically as the second guide assembly moves, thereby stably supporting the second guide assembly and keeping the second guide assembly in a horizontal state.

8. The forming tank with an aluminum foil ductility enhancement device as described in claim 7, characterized in that, The first, second, and third guiding components each include a roller and a guide roller. The first end of the roller is fixedly mounted on a first fixed plate or a first longitudinal slider, and the second end is fixedly mounted on a second fixed plate or a second longitudinal slider. The guide roller is rotatably mounted on the roller and is used to guide the aluminum foil's travel path, so that the aluminum foil moves along a preset "S" shaped path in the electrolyte of the forming tank, thereby causing the aluminum foil to continuously bend and deform in the electrolyte.