A baking net polishing device with waste chip cleaning function

Abstract

The utility model relates to a baking net processing equipment field, concretely relates to a baking net polishing equipment with the function is cleared to waste chip, including the bottom plate, the top fixed mounting of bottom plate has the electrolytic tank, both sides of bottom plate top all are fixedly installed with the support, the inboard slide coupling of support has the sliding block, two the top of sliding block is connected with the suspension tooling and is clamped, the bottom of sliding block with electrolytic tank between vertical installation has the electric telescopic handle. The utility model discloses through the three -stage filtration structure and the circulation spray design of circulating component, can carry out the classification purification to the electrolyte containing waste chip, thoroughly removes the metal waste chip of big, medium, small particle size, and the clean electrolyte after filtration is even sprayed through the liquid discharge hole, forms the circulation loop to the surface of baking net and carries out the washing, effectively avoids the waste chip adhesion, promotes the polishing uniformity and the surface finish, prolongs the electrolyte service life simultaneously, reduces the production cost.

Description

Technical Field

[0001] This utility model relates to the field of baking mesh processing equipment, specifically to a baking mesh polishing equipment with a waste chip removal function. Background Technology

[0002] With the rapid development of the barbecue equipment industry, stainless steel grill racks are widely used due to their corrosion resistance and high-temperature resistance. The surface finish directly affects the product's aesthetics, safety, and lifespan. During the grill rack production process, oxide layers, burrs, and impurities formed during rolling and stamping easily remain on the surface, requiring polishing to remove them. Electrolytic polishing, due to its uniform polishing effect and high efficiency, has become one of the mainstream methods for polishing grill racks.

[0003] Existing electrolytic polishing equipment mostly removes impurities from the surface of the screen through electrolytic reaction. However, metal waste is generated during the polishing process. If this waste accumulates in the electrolyte, it will not only affect the electrolytic efficiency of the electrolyte, resulting in uneven polishing and insufficient surface smoothness of the screen, but may also adhere to the surface of the screen, forming secondary pollution and reducing the polishing quality. At the same time, the electrolyte circulation filtration structure of existing equipment is simple, mostly single-stage filtration, which makes it difficult to completely remove waste of different particle sizes.

[0004] Therefore, it is necessary to invent a heat-polishing device with a waste removal function to solve the above problems. Utility Model Content

[0005] The purpose of this invention is to provide a screen polishing device with a waste removal function. It achieves efficient purification and circulation of electrolyte through a three-stage filtration circulation component, thereby improving polishing quality and solving the problems of incomplete electrolyte filtration and easy adhesion of waste in the prior art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a wire mesh polishing device with a waste chip removal function, comprising a base plate, an electrolytic tank fixedly installed on the top of the base plate, brackets fixedly installed on both sides of the top of the base plate, sliding blocks slidably connected to the inner side of the brackets, a suspension fixture snapped between the tops of the two sliding blocks, an electric telescopic rod vertically installed between the bottom of the sliding blocks and the brackets, a circulation assembly fixedly installed on the top of the base plate, and cathode plates fixedly installed on both sides of the inner wall of the electrolytic tank.

[0007] The suspension fixture includes an anode plate, with multiple mounting plates fixedly installed at equal intervals on the bottom of the anode plate. Multiple hook rods are fixedly installed on the bottom of each of the mounting plates, and a handle is fixedly installed on the top of the anode plate.

[0008] The sliding block has an inner cavity with a slot for use with the anode plate. A card plate is slidably installed inside the slot, and a spring is fixedly installed between the rear side of the card plate and the slot.

[0009] The circulation assembly includes a circulation tank, one side of which is connected to the bottom of the electrolysis tank via a conduit. A circulation pump is fixedly installed on one side of the top of the circulation tank. The input end of the circulation pump is connected to the lower part of the inner cavity of the circulation tank via a conduit. The output end of the circulation pump is connected to a bend pipe, one end of which passes through the electrolysis tank and extends into the interior of the electrolysis tank.

[0010] The bent tube is located at one end of the electrolysis tank and is connected to a drain pipe. The surface of the drain pipe has multiple drain holes.

[0011] A sealing plate is fixedly installed on the top of the circulation tank by fastening bolts. Filter plates a, b, and c are fixedly installed on the bottom of the sealing plate, and a stop plate is fixedly installed between the bottoms of filter plates a, b, and c.

[0012] The technical effects and advantages provided by this utility model in the above technical solution are as follows:

[0013] 1. Through the three-stage filtration structure and circulating spray design of the circulating components, the electrolyte containing waste can be purified in stages, thoroughly removing large, medium and small particle sizes of metal waste. The filtered clean electrolyte is evenly sprayed through the drain hole, forming a circulation loop while rinsing the surface of the baking mesh, effectively preventing waste from adhering, improving polishing uniformity and surface smoothness, extending the service life of the electrolyte, and reducing production costs.

[0014] 2. Through the elastic snap-fit ​​structure of the hanging fixture and sliding block, the anode plate can be quickly clamped and disassembled simply by pressing the clamping plate. With the handle, it is easy to replace the baking mesh to be processed as a whole. The clamping stability is strong, which can avoid the baking mesh shaking during the polishing process. It is suitable for batch production needs, greatly improves the work efficiency, and the design of multiple hook rods can hang multiple sets of baking mesh at the same time, improving the utilization rate of equipment. Attached Figure Description

[0015] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in this invention. For those skilled in the art, other drawings can be obtained based on these drawings.

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0017] Figure 2 This is a schematic diagram of the suspension fixture of this utility model;

[0018] Figure 3 This is a schematic diagram of the structure of the sliding block of this utility model;

[0019] Figure 4 This is a schematic diagram of the structure of the circulation component of this utility model;

[0020] Figure 5 This is a cross-sectional structural diagram of the circulation box of this utility model.

[0021] Explanation of reference numerals in the attached figures:

[0022] 1. Base plate; 2. Electrolysis tank; 3. Support; 4. Sliding block; 5. Suspension fixture; 51. Anode plate; 52. Mounting plate; 53. Hook rod; 54. Handle; 6. Electric telescopic rod; 7. Circulation assembly; 71. Circulation tank; 72. Circulation pump; 73. Bend; 74. Drain pipe; 75. Drain hole; 76. Sealing plate; 77. Filter plate a; 78. Filter plate b; 79. Filter plate c; 710. Support plate; 8. Cathode plate; 9. Slot; 10. Clamping plate; 11. Spring. Detailed Implementation

[0023] To enable those skilled in the art to better understand the technical solution of this utility model, the present utility model will be further described in detail below with reference to the accompanying drawings.

[0024] This utility model provides, for example Figure 1-5 The baking screen polishing equipment shown includes a base plate 1, an electrolytic box 2 fixedly installed on the top of the base plate 1, brackets 3 fixedly installed on both sides of the top of the base plate 1, sliding blocks 4 slidably connected to the inner side of the brackets 3, a hanging fixture 5 snapped between the tops of the two sliding blocks 4, an electric telescopic rod 6 vertically installed between the bottom of the sliding blocks 4 and the brackets 3, a circulation component 7 fixedly installed on the top of the base plate 1, and cathode plates 8 fixedly installed on both sides of the inner wall of the electrolytic box 2.

[0025] The suspension fixture 5 includes an anode plate 51, with multiple mounting plates 52 fixedly installed at equal intervals on the bottom of the anode plate 51, and multiple hook rods 53 fixedly installed on the bottom of each mounting plate 52. A handle 54 is fixedly installed on the top of the anode plate 51.

[0026] The mounting plate 52 and hook rod 53 of the suspension fixture 51 are both made of high-conductivity brass. The mounting plate 52 is fixed to the bottom of the pure copper anode plate 51 by welding. The hook rod 53 is also fastened to the mounting plate by welding to ensure that the conductivity of the three is consistent.

[0027] The middle hook rod 53 is shorter than the two hook rods 53 on both sides. The three hook rods 53 suspend a stainless steel grill, forming a three-point support to ensure its stability.

[0028] The top of the anode plate 51 has a detachable wiring terminal (not shown in the figure), which can be quickly plugged and unplugged to the positive terminal of the external power supply through a wire, making it easy for the anode plate 51 to be disassembled, inspected or replaced along with the suspension fixture 5.

[0029] The cathode plate 8 is made of corrosion-resistant stainless steel and is stably connected to the negative terminal of an external power source through wires to form a closed electrolysis circuit.

[0030] The inner cavity of the sliding block 4 is provided with a slot 9 for use with the anode plate 51. A card plate 10 is slidably installed inside the slot 9. A spring 11 is fixedly installed between the rear side of the card plate 10 and the slot 9.

[0031] The circulation assembly 7 includes a circulation tank 71. One side of the circulation tank 71 is connected to the bottom of the electrolysis tank 2 through a conduit. A circulation pump 72 is fixedly installed on one side of the top of the circulation tank 71. The input end of the circulation pump 72 is connected to the lower part of the inner cavity of the circulation tank 71 through a conduit. The output end of the circulation pump 72 is connected to a bend pipe 73. One end of the bend pipe 73 passes through the electrolysis tank 2 and extends into the interior of the electrolysis tank 2.

[0032] The bent pipe 73 is located at one end of the electrolysis tank 2 and is connected to the drain pipe 74. The surface of the drain pipe 74 is provided with multiple drain holes 75.

[0033] The drain hole 75 corresponds to the position of the stainless steel baking mesh, which can form a water flow to rinse the stainless steel baking mesh, reduce the adhesion of waste to the surface of the baking mesh, and improve the polishing quality.

[0034] A sealing plate 76 is fixedly installed on the top of the circulation box 71 by fastening bolts. Filter plates a77, b78 and c79 are fixedly installed on the bottom of the sealing plate 76 respectively. A stop plate 710 is fixedly installed between the bottoms of filter plates a77, b78 and c79.

[0035] The top of the circulation box 71 has an opening for removing the filter plate and cleaning the filter plate and the inside of the circulation box 71;

[0036] The contact surfaces of the abutment plate 710, sealing plate 76, filter plate a77, filter plate b78 and filter plate c79 with the electrolysis box 2 are all provided with sealing gaskets.

[0037] Filter plate a77 (coarse filter) intercepts large particles of waste, then filter plate b78 (medium filter) removes medium particles of impurities, and finally filter plate c79 (fine filter) filters out fine waste.

[0038] The working principle of this practical application is as follows:

[0039] First, the baking mesh is clamped. The baking meshes to be polished are hung one by one on the hook rod 53. Three hooks 53 are used to assemble one stainless steel baking mesh. After hanging, the operator holds the handle 54 and aligns the anode plate 51 of the hanging fixture 5 with the slots 9 on the two sliding blocks 4. The operator presses the plate 10 into the slot 9, and the spring 11 is compressed and contracts. After inserting the anode plate 51 into the slot 9, the plate 10 is released. The spring returns to its original position and pushes the plate 10 to press the anode plate 51, thus completing the fixing of the hanging fixture 5. The electric telescopic rod 6 is started. Its piston rod drives the sliding block 4 to descend vertically along the bracket 3 until the baking mesh is completely immersed in the electrolyte in the electrolysis tank 2. The electric telescopic rod 6 is turned off and the electrolysis circuit is turned on. The cathode plate 8 and the anode plate 51 form an electric field. The electrolyte undergoes an electrolysis reaction, gradually removing the oxide layer, burrs and impurities on the surface of the baking mesh, thus achieving the polishing process.

[0040] During the polishing process, the circulation pump 72 is started simultaneously. The electrolyte containing metal scraps in the electrolysis tank 2 flows into the circulation tank 71 through the bottom conduit under gravity. First, it passes through filter plate a77 (coarse filter) to intercept large particles of scrap. Then, it passes through filter plate b78 (medium filter) to remove medium-sized impurities. Finally, it passes through filter plate c79 (fine filter) to filter out fine scraps. The clean electrolyte after three stages of filtration gathers at the bottom of the inner cavity of the circulation tank 71. The circulation pump 72 extracts the clean electrolyte and delivers it through the bent pipe 73 to the drain pipe 74 inside the electrolysis tank 2. The electrolyte is then evenly sprayed into the electrolysis tank 2 through multiple drain holes 75 on the surface of the drain pipe 74, forming a... An electrolyte circulation loop is formed to continuously remove the waste generated during polishing. At the same time, the drain hole 75 corresponds to the position of the stainless steel baking mesh, which can form a water flow to rinse the stainless steel baking mesh, reduce the adhesion of waste to the surface of the baking mesh, and improve the polishing quality. After polishing, the electrolysis circuit and circulation pump 72 are turned off, and the electric telescopic rod 6 is started to drive the sliding block 4 to rise, so that the baking mesh is removed from the electrolyte. After the surface is drained, the baking mesh can be removed by the handle 54 and a new set of baking mesh to be polished can be replaced. The sealing plate 76 can be disassembled periodically by tightening the bolts to clean or replace the waste on the filter plate a77, filter plate b78, and filter plate c79 to ensure the filtration effect and circulation efficiency.

[0041] The foregoing description only illustrates certain exemplary embodiments of the present invention. Undoubtedly, those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. A wire mesh polishing device with a waste chip removal function, comprising a base plate (1), characterized in that: An electrolytic tank (2) is fixedly installed on the top of the base plate (1). A bracket (3) is fixedly installed on both sides of the top of the base plate (1). A sliding block (4) is slidably connected to the inner side of the bracket (3). A suspension fixture (5) is snapped between the tops of the two sliding blocks (4). An electric telescopic rod (6) is vertically installed between the bottom of the sliding block (4) and the bracket (3). A circulation assembly (7) is fixedly installed on the top of the base plate (1). A cathode plate (8) is fixedly installed on both sides of the inner wall of the electrolytic tank (2).

2. The wire mesh polishing equipment with waste chip removal function according to claim 1, characterized in that: The suspension fixture (5) includes an anode plate (51), and multiple mounting plates (52) are fixedly installed at equal intervals on the bottom of the anode plate (51). Multiple hook rods (53) are fixedly installed on the bottom of each of the mounting plates (52). A handle (54) is fixedly installed on the top of the anode plate (51).

3. The wire mesh polishing equipment with waste chip removal function according to claim 2, characterized in that: The inner cavity of the sliding block (4) is provided with a slot (9) that cooperates with the anode plate (51). A card plate (10) is slidably installed inside the slot (9). A spring (11) is fixedly installed between the rear side of the card plate (10) and the slot (9).

4. The wire mesh polishing equipment with waste chip removal function according to claim 1, characterized in that: The circulation assembly (7) includes a circulation tank (71), one side of which is connected to the bottom of the electrolytic tank (2) via a conduit. A circulation pump (72) is fixedly installed on one side of the top of the circulation tank (71). The input end of the circulation pump (72) is connected to the lower part of the inner cavity of the circulation tank (71) via a conduit. The output end of the circulation pump (72) is connected to a bend (73). One end of the bend (73) passes through the electrolytic tank (2) and extends into the interior of the electrolytic tank (2).

5. A wire mesh polishing device with waste chip removal function according to claim 4, characterized in that: The bent pipe (73) is connected to a drain pipe (74) at one end of the electrolysis tank (2), and the surface of the drain pipe (74) is provided with multiple drain holes (75).

6. The wire mesh polishing equipment with waste chip removal function according to claim 4, characterized in that: A sealing plate (76) is fixedly installed on the top of the circulation box (71) by fastening bolts. Filter plates a (77), b (78) and c (79) are fixedly installed on the bottom of the sealing plate (76) respectively. A stop plate (710) is fixedly installed between the bottoms of filter plates a (77), b (78) and c (79).

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