A friction disc false twister convenient to clean fly
Patent Information
- Application Number
- CN202522284701.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-29
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-10-29
AI Technical Summary
[0003]在假捻变形加工过程中,由于纱线与摩擦盘、导丝器等部件的高速摩擦,不可避免地会产生纤维毛羽等杂质,这些杂质混合后形成所谓的“飞花”,现有技术中的摩擦盘假捻器,其外壳通常是一个整体式或通过多个螺钉紧固的封闭结构,当飞花积聚在外壳内部,尤其是纱线通道缝隙中,若飞花不及时清理,积聚的飞花极易被运行的纱线再次带入,造成纱线污染、毛丝增多甚至断头,形成质量疵点,而纱线通道内比较狭小,现有一般是通过吹风进行清理,但是纱线通道容易粘染油污,油污容易将飞花粘住,导致吹风清理效果不佳,死角位置又比较狭小,导致飞花清理的不够干净,容易影响后续纱线质量
在假捻器工作时,纱线从而金属衬套的表面经过,金属片具有光滑的特点,能够保证纱线的通过,在金属衬套内飞花聚集较多,影响纱线传导的时候,将柔性金属片和刚性金属片拆卸,柔性金属片因能够发生弹性形变,从而从弯折状态,变为趋于水平的状态,从而使得死角消失,便于表面飞花的清理,并且刚性金属片和柔性金属片可以浸泡清洗,从而便于除去表面的油污,保证减少飞花在壳体上的残留。
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Figure CN224901656U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of textile machinery, and more specifically, it relates to a friction disc false twister that facilitates the removal of fly waste. Background Technology
[0002] The friction disc false twister is the core component of the false twist texturer in the chemical fiber spinning industry. Its function is to apply twist to the running filament through the friction disc assembly, and then use its false twist effect to make the original filament acquire fluffy and elastic properties.
[0003] During the false twisting process, due to the high-speed friction between the yarn and components such as the friction disc and the yarn guide, impurities such as fiber fuzz are inevitably generated. These impurities mix to form what is known as "flying hair." In existing friction disc false twisters, the outer shell is usually a one-piece or a closed structure secured by multiple screws. When flying hair accumulates inside the outer shell, especially in the gaps of the yarn channel, if it is not cleaned in time, the accumulated flying hair is easily carried back by the running yarn, causing yarn contamination, increased fuzz, and even yarn breakage, resulting in quality defects. The yarn channel is relatively narrow, and currently, it is generally cleaned by blowing air. However, the yarn channel is prone to oil stains, which can easily stick to the flying hair, resulting in poor air cleaning effect. The dead corners are also relatively narrow, resulting in insufficient cleaning of flying hair, which can easily affect the quality of subsequent yarns.
[0004] Therefore, a new solution is needed to address this problem. Utility Model Content
[0005] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide a friction disc false twister that facilitates the cleaning of fly waste.
[0006] The above-mentioned technical objective of this utility model is achieved through the following technical solution: a friction disc false twister for easy cleaning of fly waste, comprising a spindle, a friction disc assembly mounted on the spindle, and a housing for accommodating the spindle and the friction disc assembly, wherein the friction disc assembly is located above the top surface of the housing, and the housing has a slit for yarn to pass through; The gap includes a vertical channel and a teardrop-shaped guide opening. The guide opening is located at one end of the channel facing away from the friction disc assembly. A flexible metal sheet and a rigid metal sheet are detachably connected inside the gap. The flexible metal sheet is bent and installed on the inner wall of the channel, and the rigid metal sheet is installed on the bottom surface of the guide opening. The flexible metal sheet and the rigid metal sheet together form a metal bushing covering the inner wall of the gap.
[0007] The present invention is further configured such that: a plurality of embedded blocks are fixedly connected to one side of the flexible metal sheet; a groove communicating with the top surface of the outer shell is provided on the inner wall of the channel; the embedded blocks are embedded in the groove from top to bottom; the flexible metal sheet includes an upper top surface flush with the top surface of the shell and a lower bottom surface that fits against the bottom surface of the guide port; the distance between the embedded block and the upper top surface is less than the minimum distance between the friction disc assembly and the top surface of the outer shell.
[0008] The present invention is further configured such that: the flexible metal sheet is provided with a bending line, and among the plurality of embedded blocks, the closer the embedded block is to the bending line, the greater the distance between the embedded block and the upper top surface.
[0009] The present invention is further configured such that the flexible metal sheet has elastic deformation capability.
[0010] The present invention is further configured such that: through holes are provided on both the rigid metal sheet and the flexible metal sheet, and mounting holes are provided on the outer wall of the housing and the bottom surface of the guide port, and a screw threaded into the mounting hole passes through the through hole.
[0011] The present invention is further configured such that: the through hole on the rigid metal sheet includes a small hole and a large hole that are interconnected, and the nut of the screw is accommodated in the large hole.
[0012] In summary, this utility model has the following beneficial effects: When the false twister is working, the yarn passes through the surface of the metal bushing. The smooth metal sheet ensures the passage of the yarn. When there is a lot of fly ash accumulating inside the metal bushing and affecting the yarn conduction, the flexible metal sheet and the rigid metal sheet are disassembled. The flexible metal sheet can undergo elastic deformation, changing from a bent state to a more horizontal state, thus eliminating dead corners and facilitating the cleaning of fly ash on the surface. In addition, the rigid metal sheet and the flexible metal sheet can be soaked and cleaned, which facilitates the removal of surface oil and ensures that fly ash residue on the shell is reduced. Attached Figure Description
[0013] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 for Figure 1 Enlarged view of section A; Figure 3 This is a partial structural diagram of the present invention, used to show the guide port and channel; Figure 4 This is a schematic diagram of the flexible metal sheet in this utility model.
[0014] In the diagram: 1. Spindle; 2. Housing; 3. Channel; 4. Guide port; 5. Flexible metal sheet; 6. Rigid metal sheet; 7. Embedded block; 8. Groove; 9. Bending line; 10. Through hole; 11. Mounting hole. Detailed Implementation
[0015] The present invention will now be described in detail with reference to the accompanying drawings and embodiments.
[0016] A friction disc false twister for easy cleaning of fly waste, such as Figure 1 , Figure 2 and Figure 3 As shown, the device includes a spindle 1, a friction disc assembly mounted on the spindle 1, and a housing 2 that houses the spindle 1 and the friction disc assembly. The friction disc assembly is located above the top surface of the housing 2. A slit is provided on the housing 2 for the yarn to pass through. The friction disc assembly includes several friction discs arranged in a linear array along the length of the spindle 1. The slit includes a vertical channel 3 and a teardrop-shaped guide opening 4. The guide opening 4 is located at the end of the channel 3 facing away from the friction disc assembly. A flexible metal sheet 5 and a rigid metal sheet 6 are detachably connected within the slit. The flexible metal sheet 5 has elastic deformation capability. After bending, the flexible metal sheet 5 is installed and adhered to the inner wall of the channel 3. The rigid metal sheet 6 is installed on the bottom surface of the guide opening 4. The flexible metal sheet 5 and the rigid metal sheet 6 together form a metal bushing covering the inner wall of the slit. The flexible metal sheet 5 includes an upper top surface flush with the top surface of the housing and a lower bottom surface adhering to the bottom surface of the guide opening 4. Both the flexible metal sheet 5 and the rigid metal sheet 6 are installed... When mounted on the housing, the top surface of the flexible metal sheet 5 is flush with the top surface of the housing, and the bottom surface of the flexible metal sheet 5 abuts against the bottom surface of the guide port 4. The rigid metal sheet 6 is attached to the bottom surface of the guide port 4, and the outer peripheral wall of the rigid metal sheet 6 abuts against the flexible metal sheet 5, thus providing support for the lower end of the flexible metal sheet 5. When the false twister is working, the yarn passes through the surface of the metal bushing. The metal sheet has a smooth surface, which can ensure the passage of the yarn. When there is a lot of fly shavings accumulating inside the metal bushing, affecting the yarn conduction, the flexible metal sheet 5 and the rigid metal sheet 6 can be disassembled. The flexible metal sheet 5 can undergo elastic deformation, thus changing from a bent state to a more horizontal state, thereby eliminating dead corners and facilitating the cleaning of surface fly shavings. The rigid metal sheet 6 is teardrop-shaped and relatively flat. Both the rigid metal sheet 6 and the flexible metal sheet 5 can be soaked and cleaned, which facilitates the removal of surface oil and ensures that fly shavings remain on the housing.
[0017] like Figure 1 , Figure 2 , Figure 3 and Figure 4As shown, a number of embedded blocks 7 are fixedly connected to one side of the flexible metal sheet 5. A groove 8 communicating with the top surface of the outer shell 2 is formed on the inner wall of the channel 3. The embedded blocks 7 are embedded in the groove 8 from top to bottom. The distance between the embedded block 7 and the upper top surface is less than the minimum distance between the friction disc assembly and the top surface of the outer shell 2. It should be explained that the minimum distance between the friction disc assembly and the top surface of the outer shell 2 is the distance between the lowest point of the friction disc closest to the shell and the top surface of the shell. This arrangement ensures that the friction disc does not interfere with the embedding process when the embedded block 7 is embedded. A bending line 9 is provided on the flexible metal sheet 5. Among the embedded blocks 7, the closer the embedded block 7 is to the bending line 9, the smaller the distance between the embedded block 7 and the upper top surface. The greater the distance between them, the better. During the installation of the flexible metal sheet 5, the flexible metal sheet 5 is first bent, and then the embedding block 7 closest to the bending line 9 is embedded into the corresponding embedding groove to determine the bending degree closest to the bending line 9. Then the bending degree of other positions of the flexible metal sheet 5 is adjusted so that the remaining embedding blocks 7 are inserted one by one. This setting can ensure that the bending degree of each position is adapted and ensure the fit between the flexible metal sheet 5 and the inner wall of the channel 3. Subsequently, the rigid metal sheet 6 is inserted into the guide port 4 along the bottom surface of the guide port 4 so that the rigid metal sheet 6 opens the lower end of the flexible metal sheet 5, thereby ensuring the fit between the lower end of the flexible metal sheet 5 and the inner wall of the channel 3.
[0018] like Figure 3 and Figure 4 As shown, both the rigid metal sheet 6 and the flexible metal sheet 5 have through holes 10, and the outer wall of the housing and the bottom surface of the guide port 4 have mounting holes 11. A screw threaded into the mounting hole 11 passes through the through hole 10. After the flexible metal sheet 5 and the rigid metal sheet 6 are placed in their corresponding positions, the flexible metal sheet 5 and the rigid metal sheet 6 are fixed with screws. The screws enable the flexible metal sheet 5 and the rigid metal sheet 6 to be detachably connected, while ensuring their stability in the installed state. The through holes 10 on the rigid metal sheet 6 include small holes and large holes that are interconnected. The screw nut is accommodated in the large hole. This arrangement ensures that the screw is not exposed on the surface of the rigid metal sheet 6, thus ensuring the smoothness of the surface of the rigid metal sheet 6. The screw on the flexible metal sheet 5 is not located in the gap. This arrangement ensures that the placement of the screw will not affect the transmission of yarn in the gap.
[0019] The above description is merely a preferred embodiment of this utility model. The protection scope of this utility model is not limited to the above embodiments. All technical solutions falling within the scope of this utility model's concept are protected. It should be noted that for those skilled in the art, any improvements and modifications made without departing from the principle of this utility model should also be considered within the protection scope of this utility model.
Claims
1. A friction disc false twister for easy cleaning of fly waste, characterized in that: It includes a spindle (1), a friction disc assembly mounted on the spindle (1), and a housing (2) that houses the spindle (1) and the friction disc assembly. The friction disc assembly is located above the top surface of the housing (2), and the housing (2) has a slit for the yarn to pass through. The gap includes a vertical channel (3) and a teardrop-shaped guide opening (4). The guide opening (4) is located at one end of the channel (3) facing away from the friction disc assembly. A flexible metal sheet (5) and a rigid metal sheet (6) are detachably connected inside the gap. The flexible metal sheet (5) is bent and installed on the inner wall of the channel (3). The rigid metal sheet (6) is installed on the bottom surface of the guide opening (4). The flexible metal sheet (5) and the rigid metal sheet (6) together form a metal bushing covering the inner wall of the gap.
2. The friction disc false twister for easy cleaning of fly waste according to claim 1, characterized in that: A number of embedded blocks (7) are fixedly connected to one side of the flexible metal sheet (5). A groove (8) communicating with the top surface of the outer shell (2) is opened on the inner wall of the channel (3). The embedded blocks (7) are embedded in the groove (8) from top to bottom. The flexible metal sheet (5) includes an upper top surface that is flush with the top surface of the shell and a lower bottom surface that is in contact with the bottom surface of the guide port (4). The distance between the embedded block (7) and the upper top surface is less than the minimum distance between the friction disc assembly and the top surface of the outer shell (2).
3. The friction disc false twister for easy cleaning of fly waste according to claim 2, characterized in that: The flexible metal sheet (5) is provided with a bending line (9). Among the several embedded blocks (7), the closer the embedded block (7) is to the bending line (9), the greater the distance between the embedded block (7) and the upper top surface.
4. The friction disc false twister for easy cleaning of fly waste according to claim 3, characterized in that: The flexible metal sheet (5) has elastic deformation capability.
5. A friction disc false twister for easy cleaning of fly waste according to claim 2, characterized in that: Both the rigid metal sheet (6) and the flexible metal sheet (5) have through holes (10), and the outer wall of the housing and the bottom surface of the guide port (4) have mounting holes (11). A screw threaded into the mounting hole (11) passes through the through hole (10).
6. A friction disc false twister for easy cleaning of fly waste according to claim 5, characterized in that: The through hole (10) on the rigid metal sheet (6) includes a small hole and a large hole that are interconnected, and the nut of the screw is accommodated in the large hole.