Tension decomposition device for production of basalt fiber composite fireproof filling material

Abstract

The utility model relates to a kind of basalt fiber composite fireproof filling material production with tension decomposition device, belong to basalt fiber composite fireproof filling material technical field, including operation platform and fixedly installed in the operation platform top surface guide shell, the operation platform top surface is located in the left side of guide shell fixed installation is used for fixed N type fixing frame, and the inner wall of guide shell is fixedly installed with the output motor for rotating output in the side close to N type fixing frame, and the output end of output motor is connected with the moving plate for moving by the fixed movement screw thread, the guide opening for sliding is set in the center of the upper portion of guide shell, the utility model guarantees that each fiber can be evenly stressed in production, promote fiber evenly distributed in every place of product without the product distortion caused by fiber sliding, deviation and the solidification degree bad or fracture, and the device reduces use cost.

Description

Technical Field

[0001] This utility model relates to the technical field of basalt fiber composite fireproof filler materials, specifically a tensile decomposition device for the production of basalt fiber composite fireproof filler materials. Background Technology

[0002] In today's society, fire safety has become a crucial concern in all sectors. With the increasing demand for fire-resistant materials in the construction and industrial sectors, basalt fiber composite fire-resistant filler materials have gradually become a popular choice in the market due to their superior fire resistance and comprehensive advantages.

[0003] In the production process of basalt fiber composite fireproof filler material, the arrangement and distribution of fibers have a key impact on product quality and performance. However, the traditional method of directly binding unimpregnated resin with tension bands often has many limitations and cannot meet the complex requirements of producing this new material. On the one hand, on the production line, different people bind the fiber yarns differently, so a device is needed that can ensure that the tension is evenly distributed on all fibers when different people bind the fiber yarns, so as to ensure that the material is in a suitable stress environment in each production stage.

[0004] Therefore, a tensile decomposition device is needed for the production of basalt fiber composite fireproof filler material. Utility Model Content

[0005] To address the shortcomings of existing technologies, this utility model provides a tensile decomposition device for the production of basalt fiber composite fireproof filler material, which solves the problem that traditional unimpregnated resin direct binding with tensile belts often has many limitations and cannot meet the complex requirements of this new material production.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a tensile decomposition device for the production of basalt fiber composite fireproof filling material, comprising an operating table and a guide shell fixedly installed on the top surface of the operating table. An N-type fixing frame for fixing is fixedly installed on the top surface of the operating table on the left side of the guide shell, and an output motor for rotation output is fixedly installed on the inner wall of the guide shell near the N-type fixing frame. The output end of the output motor is threadedly connected to a moving plate for movement through a fixed moving screw. A sliding guide opening is provided at the center of the upper part of the inner wall of the guide shell, and two connecting blocks are fixedly installed on the top surface of the moving plate below the guide opening. A fixing frame for fixing fibers is fixedly installed on the top surface of the two connecting blocks together.

[0007] Furthermore, the fixing frame includes a fixed crossbar and a connecting longitudinal bar fixedly installed at one end of the fixed crossbar. The walls of the connecting longitudinal bar are fixedly connected to the fixed crossbar on both the front and rear sides of the fixed crossbar by fixed diagonal support bars. An L-shaped partition bar for separation and reinforcement is fixedly installed between the diagonal support bars and the fixed crossbar on the walls of the connecting longitudinal bar.

[0008] Furthermore, the top surfaces of the two connecting blocks extend to the top surface of the operating table through guide ports, and the surfaces of the connecting blocks are slidably connected to the inner wall of the guide ports.

[0009] Furthermore, the right end of the moving screw extends through the right side of the inner wall of the guide shell to the right side of the guide shell, while the surface of the moving plate is in close contact with the inner wall of the guide shell.

[0010] Furthermore, the connecting longitudinal rod and the N-shaped fixing frame are set at the same height, the two L-shaped dividing rods, the two diagonal support rods, and the fixing crossbar are equidistant from each other on the wall of the connecting longitudinal rod, and the two L-shaped dividing rods, the two diagonal support rods, the fixing crossbar, and the connecting longitudinal rod are set on the same plane.

[0011] Furthermore, a plurality of partition rings for separation are fixedly installed on the surface of the N-type fixing frame, and the surface of the partition rings is fixedly connected to the surface of the N-type fixing frame by bolts.

[0012] Furthermore, a connecting disc is fixedly installed at the end of the movable screw away from the N-type fixed frame, and a rotating rod is eccentrically mounted on the side of the connecting disc away from the N-type fixed frame, while the connecting disc is located on the right side of the operating table.

[0013] Compared with the prior art, this utility model provides a tensile decomposition device for the production of basalt fiber composite fireproof filler material, which has the following beneficial effects: 1. This device can evenly divide a single bundle of yarn into several portions for binding, ensuring that each fiber is evenly stressed during production. This promotes uniform fiber distribution throughout the product, preventing fiber slippage, misalignment, product distortion, poor curing, or breakage. Furthermore, because this device enables precise fiber arrangement control, the performance consistency of basalt fiber composite fire-retardant filler materials produced in different batches will be significantly improved. This will reduce product quality fluctuations, providing the market with high-quality fire-retardant filler materials of uniform quality and enhancing the product's market competitiveness. This device effectively reduces worker adjustments to the fibers before resin impregnation, lowering yarn consumption during production. By decomposing the stress on unimpregnated yarn, the product yield is significantly improved, thereby reducing costs. Attached Figure Description

[0014] Figure 1 This is a perspective view of the entire utility model; Figure 2 This is a three-dimensional view of the entire invention unfolded. Figure 3 This is a vertical sectional perspective view of the guide shell of this utility model; Figure 4 This is a perspective view of the fixing frame of this utility model; Figure 5 This is a perspective view of the movable screw of this utility model; Figure 6 This is a vertical sectional perspective view of the separator ring of this utility model.

[0015] In the diagram: 1. Operating table; 2. Guide shell; 3. N-type fixing frame; 301. Separating ring; 302. Bolt; 4. Output motor; 5. Moving screw; 501. Connecting disc; 502. Rotating rod; 6. Moving plate; 7. Guide port; 8. Connecting block; 9. Fixing frame; 901. Fixing crossbar; 902. Connecting longitudinal bar; 903. Diagonal support rod; 904. L-shaped separating rod. Detailed Implementation

[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0017] Please see Figures 1 to 6This embodiment discloses a tensile decomposition device for producing basalt fiber composite fireproof filling material, comprising an operating platform 1 and a guide shell 2 fixedly installed on the top surface of the operating platform 1. An N-type fixing frame 3 is fixedly installed on the left side of the guide shell 2 on the top surface of the operating platform 1. Several separating rings 301 are fixedly installed on the surface of the N-type fixing frame 3, and the surfaces of the separating rings 301 are fixedly connected to the surface of the N-type fixing frame 3 by bolts 302. An output motor 4 for rotational output is fixedly installed on the inner wall of the guide shell 2 near the N-type fixing frame 3. The output end of the output motor 4 is threadedly connected to a moving plate 6 for movement via a fixed moving screw 5. The end of the moving screw 5 away from the N-type fixing frame 3 is fixedly mounted... A connecting disc 501 is provided, and a rotating rod 502 is eccentrically mounted on the side of the connecting disc 501 away from the N-type fixing frame 3. The connecting disc 501 is located on the right side of the operating table 1. The right end of the moving screw 5 extends through the right side of the inner wall of the guide shell 2 to the right side of the guide shell 2. The surface of the moving plate 6 is in close contact with the inner wall of the guide shell 2. A sliding guide 7 is provided at the center of the upper part of the inner wall of the guide shell 2. Two connecting blocks 8 are fixedly installed on the top surface of the moving plate 6 below the guide 7. The top surfaces of the two connecting blocks 8 extend through the guide 7 to the top surface of the operating table 1. The surfaces of the connecting blocks 8 are in close sliding connection with the inner wall of the guide 7. A fixing frame 9 for fixing fibers is fixedly installed on the top surfaces of the two connecting blocks 8.

[0018] The fixing frame 9 includes a fixed crossbar 901 and a connecting longitudinal bar 902 fixedly installed at one end of the fixed crossbar 901. The walls of the connecting longitudinal bar 902 are fixedly connected to the fixed crossbar 901 on both the front and rear sides by fixed diagonal support bars 903. An L-shaped partition bar 904 for separation and reinforcement is fixedly installed between the diagonal support bar 903 and the fixed crossbar 901. The connecting longitudinal bar 902 and the N-type fixing frame 3 are set at the same height. The two L-shaped partition bars 904, the two diagonal support bars 903, and the fixed crossbar 901 are equidistant from each other on the walls of the connecting longitudinal bar 902. The two L-shaped partition bars 904, the two diagonal support bars 903, the fixed crossbar 901, and the connecting longitudinal bar 902 are set on the same plane.

[0019] The working principle of the above embodiments is as follows: During use, the separator ring 301 is fixed to the N-type fixing frame 3 with bolts 302, facilitating connection with the connecting longitudinal rod 902 inside the fixing frame 9. The processed basalt fibers are bundled onto the N-type fixing frame 3 and the fixing frame 9. The diagonal support rod 903 and L-type separator rod 904 on the fixing frame 9 ensure the partitioning and fixing of the fibers, thereby ensuring precise fiber arrangement control. The consistency of performance of basalt fiber composite fireproof filling materials produced in different batches will be significantly improved, reducing product quality fluctuations. After fixing, the output motor 4 drives the moving screw 5 to rotate. The rotation of the moving screw 5 ensures the movement of the fixing frame 9 connected to the moving plate 6 via the connecting block 8. This effect allows for the stretching of basalt fibers. Through the same stretching of the fixing frame 9, it ensures that each fiber can be evenly stressed during production, promoting uniform fiber distribution throughout the product and preventing fiber slippage, deviation, product distortion, poor curing, or breakage. The synergistic effect of the N-type fixing frame 3 and the fixing frame 9, along with the quick assembly achieved by the separator ring 301 connected by bolts 302, combined with the geometric constraints of the inclined support rod 903 and the L-type separator rod 904, divides the fibers into independent sections, avoiding cross-entanglement and ensuring the spatial consistency of each fiber. The partitioned fixing eliminates random errors caused by manual placement, and the fiber distribution repeatability of different batches of products can reach more than 98%, reducing performance fluctuations from the source. Furthermore, the device can be converted to manually rotate the moving screw 5, which can achieve precise manual limiting of the stretching, thereby meeting the needs of stretching different fibers and increasing the applicability of the device. By having the operator rotate the connecting disc 501 on the rotating rod 502, the effect of manually rotating the moving screw 5 can be guaranteed. This application highlights the innovative structure and does not elaborate too much on the existing mature technologies.

[0020] The installation, connection, or setting methods disclosed in this embodiment are all common mechanical connection methods. Any method that can achieve its beneficial effect can be implemented. In addition, the electrical components in this embodiment are all electrically connected to the main controller and the power supply. The main controller can be a conventional known device such as a computer that plays a control role. Those skilled in the art can control the electrical components through simple programming. Moreover, the existing disclosed power connection technology is also common knowledge in the field. Therefore, the specific structural composition and working principle will not be described in detail in this embodiment.

Claims

1. A tensile decomposition device for producing basalt fiber composite fireproof filler material, characterized in that: The device includes an operating table (1) and a guide shell (2) fixedly installed on the top surface of the operating table (1). An N-type fixing bracket (3) for fixing is fixedly installed on the top surface of the operating table (1) on the left side of the guide shell (2). An output motor (4) for rotating output is fixedly installed on the inner wall of the guide shell (2) near the N-type fixing bracket (3). The output end of the output motor (4) is threadedly connected to a moving plate (6) for moving through a fixed moving screw (5). A sliding guide opening (7) is provided at the center of the upper part of the inner wall of the guide shell (2). Two connecting blocks (8) are fixedly installed on the top surface of the moving plate (6) below the guide opening (7). A fixing bracket (9) for fixing fibers is fixedly installed on the top surface of the two connecting blocks (8).

2. The tensile decomposition device for producing basalt fiber composite fireproof filler material according to claim 1, characterized in that: The fixing frame (9) includes a fixed crossbar (901) and a connecting longitudinal bar (902) fixedly installed at one end of the fixed crossbar (901). The wall of the connecting longitudinal bar (902) is fixedly connected to the fixed crossbar (901) on both the front and rear sides by fixed diagonal support bars (903). An L-shaped partition bar (904) for separation and reinforcement is fixedly installed between the diagonal support bar (903) and the fixed crossbar (901) on the wall of the connecting longitudinal bar (902).

3. The tensile decomposition device for producing basalt fiber composite fireproof filler material according to claim 2, characterized in that: The top surfaces of the two connecting blocks (8) extend to the top surface of the operating table (1) through the guide (7), and the surface of the connecting block (8) is tightly slidably connected to the inner wall of the guide (7).

4. The tensile decomposition device for producing basalt fiber composite fireproof filler material according to claim 1, characterized in that: The right end of the moving screw (5) extends through the right side of the inner wall of the guide shell (2) to the right side of the guide shell (2), while the surface of the moving plate (6) is in close contact with the inner wall of the guide shell (2).

5. The tensile decomposition device for producing basalt fiber composite fireproof filler material according to claim 2, characterized in that: The connecting longitudinal rod (902) and the N-type fixing frame (3) are set at the same height. The two L-shaped dividing rods (904), the two diagonal support rods (903), and the fixed crossbar (901) are set at equal intervals on the wall of the connecting longitudinal rod (902). The two L-shaped dividing rods (904), the two diagonal support rods (903), the fixed crossbar (901), and the connecting longitudinal rod (902) are set on the same plane.

6. The tensile decomposition device for producing basalt fiber composite fireproof filler material according to claim 1, characterized in that: The surface of the N-type bracket (3) is fixedly mounted with a plurality of partition rings (301) for separation, and the surface of the partition rings (301) is fixedly connected to the surface of the N-type bracket (3) by bolts (302).

7. The tensile decomposition device for producing basalt fiber composite fireproof filler material according to claim 6, characterized in that: The movable screw (5) is fixedly installed with a connecting disc (501) at one end away from the N-type fixed frame (3), and a rotating rod (502) is eccentrically installed on the side of the connecting disc (501) away from the N-type fixed frame (3), while the connecting disc (501) is located on the right side of the operating table (1).

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