A modular designed weaving beam stand

Abstract

The utility model relates to the technical field of beam stand, specifically is a weaving beam stand of modularization design, including installation bottom plate, the top surface of installation bottom plate is provided with a plurality of frame that stacks in order, the bottom surface of frame is provided with the limiting mechanism for fixing two adjacent frames, the top surface of installation bottom plate is provided with the separating mechanism for separating two adjacent frames, the opposite two side surfaces of the inside of frame all are fixedly connected with the bracket, a plurality of tensioning rollers are arranged between the opposite two side surfaces of the inside of frame. In the utility model, by inserting the plug -in board no.

Description

Technical Field

[0001] This utility model relates to the field of warp beam technology, specifically a modularly designed warp beam for looms. Background Technology

[0002] A loom is a mechanical device used to interweave warp and weft yarns into fabric. It is an indispensable core piece of equipment in the textile industry. The warp beam is a very important component of the loom. It is mainly used to place and support the warp beams, ensuring that the warp yarns can be smoothly and evenly fed to the weaving area of ​​the loom. In order to improve the flexibility, maintainability and adaptability of the loom, the warp beam is now designed to consist of multiple modules with independent functions.

[0003] Currently, when using existing modular warp beam frames, multiple modules are mostly connected by bolts. Although bolt connection is simple, the large number of bolts used makes the installation or disassembly of two modular warp beam frames very cumbersome and time-consuming, resulting in a reduction in fabric production efficiency. Alternatively, pins and recesses can be used for insertion, but this method cannot stably connect two stacked modules. Utility Model Content

[0004] The purpose of this invention is to provide a modularly designed warp beam for looms to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: A modular design for a loom warp beam frame includes a mounting base plate. The top surface of the mounting base plate has multiple stacked frames. The bottom surface of each frame has a limiting mechanism for fixing two adjacent frames. The top surface of the mounting base plate also has a separating mechanism for separating two adjacent frames. Brackets are fixedly connected to opposite sides of each frame. Multiple tension rollers are arranged between opposite sides of each frame. A rectangular frame is fixedly connected to both ends of the top surfaces of the mounting base plate and the frames. Insert plates are fixedly connected to both ends of the bottom surfaces of the frames, interlocking with corresponding rectangular frames. Insertion holes are provided through the sides of both the insert plates and the rectangular frames. The limiting mechanism includes two symmetrical and staggered movable plates, one end of which is fixedly connected to a second insert plate that is inserted into a corresponding socket.

[0006] Furthermore, the other end of the movable plate is fixedly connected to a rack, and the inner bottom surface of the frame is fixedly connected to a servo motor. The output end of the servo motor passes through the frame at the corresponding position and is fixedly connected to a gear that meshes with the two racks at the corresponding position.

[0007] Furthermore, the bottom surface of the frame is fixedly connected to two symmetrical pads, and the movable plate slides through the pads at the corresponding positions.

[0008] Furthermore, a controller is embedded and fixed on the side of the frame.

[0009] Furthermore, rectangular frames two are fixedly connected to both opposite sides of the frame. The separation mechanism includes four support frames that are rectangularly distributed and fixedly connected to the top surface of the mounting base plate. A sliding plate is slidably connected between two support frames located at the same end of the mounting base plate. A connecting plate is fixedly connected to the side of the sliding plate. An insert plate three is slidably connected to the connecting plate at the corresponding position and inserted into the rectangular frame two at the corresponding position on the side of the sliding plate.

[0010] Furthermore, a fixing plate is fixedly connected between the top ends of the four support frames, and two symmetrical fixing blocks are fixedly connected to the top surface of the fixing plate. A circular roller is rotatably connected between the two fixing blocks via a circular rod. Two pull ropes, which are respectively fixedly connected to the corresponding slide plates, are wound around the outer wall of the circular roller. A second servo motor is fixedly connected to the top surface of the fixing plate, and the output end of the second servo motor is fixedly connected to the circular rod.

[0011] Furthermore, the support frame has a sliding rod that slides through the corresponding slide plate between its two inner ends, and the top surfaces of the fixed plate are fixedly connected to pulleys that abut against the corresponding pull ropes via a fixed bracket at both ends.

[0012] Compared with the prior art, the beneficial effects of this utility model are: By inserting the first insert plate into the corresponding rectangular frame one, and then by inserting the two second insert plates into the corresponding holes, two adjacent frames can be fixed together or the frames can be fixed to the mounting base plate. This reduces the tediousness of bolt fixing, reduces the frame installation time, and improves the production efficiency of the fabric. By inserting the third insert plate into the corresponding rectangular frame two, and then controlling the movement of the two slide plates through the drive of the second servo motor, one of the frames can be raised so that the workers can remove the frame below it or install other frames. This eliminates the need to remove the frames from top to bottom and then install them one by one, thereby increasing the flexibility of the device and reducing the difficulty of disassembling the frames. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the frame in this utility model; Figure 3 This is a schematic diagram of the limiting mechanism in this utility model; Figure 4 This is a schematic diagram of the separation mechanism in this utility model.

[0014] In the diagram: 1. Mounting base plate; 2. Frame; 21. Insert plate one; 22. Rectangular frame one; 23. Bracket; 24. Tensioning roller; 25. Controller; 26. Insertion hole; 27. Pad plate; 28. Rectangular frame two; 3. Limiting mechanism; 31. Moving plate; 32. Insert plate two; 33. Rack; 34. Servo motor one; 35. Gear; 4. Separation mechanism; 41. Support frame; 42. Slide plate; 43. Connecting plate; 44. Insert plate three; 45. Fixing plate; 46. Circular roller; 47. Pull rope; 48. Servo motor two; 49. Pulley. Detailed Implementation

[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0016] Please see Figure 1 - Figure 4 In this embodiment of the present invention, a modularly designed warp beam frame for a loom includes a mounting base plate 1. The top surface of the mounting base plate 1 is provided with multiple stacked frames 2. The bottom surface of each frame 2 is provided with a limiting mechanism 3 for fixing two adjacent frames 2. The top surface of the mounting base plate 1 is provided with a separating mechanism 4 for separating two adjacent frames 2. Supports 23 are fixedly connected to opposite sides of the interior of each frame 2. Multiple tension rollers 24 are arranged between opposite sides of the interior of each frame 2. Rectangular frames 22 are fixedly connected to both ends of the top surfaces of the mounting base plate 1 and the frames 2. Insert plates 21 are fixedly connected to both ends of the bottom surfaces of each frame 2, and are inserted into the corresponding rectangular frames 22. Insert holes 26 are provided through the sides of both insert plates 21 and rectangular frames 22. The limiting mechanism 3 includes two symmetrical and staggered moving plates 31. One end of each moving plate 31 is fixedly connected to an insert plate 32 that is inserted into the corresponding insertion hole 26.

[0017] Specifically, firstly, a warp beam wound with warp threads is placed between two brackets 23 within frame 2, and the warp threads are passed through multiple tension rollers 24 at corresponding positions. A drive mechanism is then fixed to frame 2, causing the warp beam to rotate (how the warp threads pass through the multiple tension rollers 24 and how the drive mechanism rotates the warp beam are existing technologies and will not be elaborated upon here; furthermore...). Figure 2It can be seen that the drive mechanism consists of a drive motor and a driving wheel. The driving wheel meshes with the driven wheel fixed on the warp beam, so the drive motor can rotate the warp beam. Then, using a forklift or lifting equipment, the two insert plates 21 at the bottom of one of the frames 2 are inserted into the two rectangular frames 22 on the mounting base plate 1, and the two insert plates 32 are connected to the corresponding insertion holes 26, thereby fixing the frame 2 to the mounting base plate 1. Later, in order to improve the production efficiency of the fabric, frames 2 can be installed on the frame 2 in the same way as described above (the above-mentioned frame 2, tension roller 24, drive mechanism, etc. can be a modular whole so that multiple frames 2 can be stacked according to actual production needs). When the one located in the middle When the warp threads on the warp beam of one frame 2 are used up and the frame 2 is no longer needed, the frame 2 above one of the frames 2 can be lifted by the separation mechanism 4, and then one of the frames 2 can be removed by a forklift or lifting equipment and placed with a frame 2 with other warp threads. Alternatively, the separation mechanism 4 can be used to directly lower the lifted frame 2 and insert it into the frame 2 below and fix it. This device can fix two adjacent frames 2 together or fix the frames 2 to the mounting base plate 1 by inserting the first insert plate 21 into the rectangular frame 22 at the corresponding position, and then by inserting the two second insert plates 32 into the corresponding insertion holes 26. This can reduce the cumbersome bolt fixing and reduce the installation time of the frames 2, thereby improving the production efficiency of the fabric. Example

[0018] like Figure 2 and Figure 3 As shown, in this embodiment, a rack 33 is fixedly connected to the other end of the movable plate 31, a servo motor 34 is fixedly connected to the inner bottom surface of the frame 2, the output end of the servo motor 34 passes through the frame 2 at the corresponding position and is fixedly connected to a gear 35 that meshes with the two racks 33 at the corresponding position, two symmetrical pads 27 are fixedly connected to the bottom surface of the frame 2, the movable plate 31 slides through the pads 27 at the corresponding position, and a controller 25 is embedded and fixed on the side of the frame 2.

[0019] In this embodiment, the servo motor 34 drives the gear 35 to move the two racks 33 away from or towards each other (the servo motor 34 has a self-locking function), so that the insert plate 32 can be quickly inserted into or separated from the corresponding insertion hole 26, thereby realizing the quick assembly and disassembly of the frame 2. The controller 25 can control the opening and closing of the drive mechanism and the servo motor 34 installed on the frame 2 (the controller 25 is a control computer in the prior art, and the connection between the controller 25 and the drive mechanism and the servo motor 34 is prior art, which will not be described in detail here). The two pads 27 can limit the movement plate 31 and facilitate the forklift to lift or transport the frame 2 through the two pads 27, avoiding contact between the forklift's insert and the rack 33 and the insert plate 32. Example

[0020] like Figure 4 As shown, in this embodiment, rectangular frames 28 are fixedly connected to the two opposite sides of the frame 2. The separation mechanism 4 includes four rectangularly distributed support frames 41 fixedly connected to the top surface of the mounting base plate 1. A sliding plate 42 is slidably connected between two support frames 41 located at the same end of the mounting base plate 1. A connecting plate 43 is fixedly connected to the side of the sliding plate 42. An insert plate 44 is slidably inserted through the side of the sliding plate 42, which slides through the connecting plate 43 at the corresponding position and is inserted into the rectangular frame 28 at the corresponding position. A fixing plate 45 is fixedly connected between the tops of the four support frames 41. Two symmetrical fixing blocks are fixedly connected to the top surface of the fixed plate 45. A roller 46 is rotatably connected between the two fixing blocks via a round rod. Two pull ropes 47 are fixedly wound around the outer wall of the roller 46 and are respectively fixedly connected to the slide plate 42 at the corresponding position. A servo motor 48 is fixedly connected to the top surface of the fixed plate 45. The output end of the servo motor 48 is fixedly connected to the round rod. A slide rod that slides through the slide plate 42 at the corresponding position is fixedly connected between the two ends inside the support frame 41. Pulleys 49 that abut against the pull ropes 47 at the corresponding position are fixedly connected to both ends of the top surface of the fixed plate 45 via a fixing frame.

[0021] In this embodiment, when it is necessary to remove one of the bottom or middle frames 2 of the stacked frames 2, the two pull ropes 47 can be simultaneously wound or released by the drive of the servo motor 48 (servo motor 48 has a self-locking function). The winding or releasing of the pull ropes 47 can move the slide plate 42. When the slide plate 42 moves to the frame 2 above the frame 2 to be removed, the insert plate 44 is inserted into the rectangular frame 28 at the corresponding position. The limiting mechanism 3 here separates from the frame 2 to be removed. Then, the two pull ropes 47 are wound by the drive of the servo motor 48, so that the frame 2 above the frame 2 to be removed can be lifted, so that the two frames 2 here are separated. Then, the frame 2 below the lifted frame 2 can be taken out or the frame 2 with different warp lines can be installed by a forklift or lifting equipment. It is not necessary to remove the frames 2 from top to bottom in sequence and then install them in sequence, thereby increasing the flexibility of the device and reducing the operability of disassembling the frames 2.

[0022] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0023] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A modularly designed warp beam frame for a loom, characterized in that, The system includes a mounting base plate (1), on the top surface of which are provided multiple stacked frames (2), on the bottom surface of which are provided a limiting mechanism (3) for fixing two adjacent frames (2), on the top surface of which are provided a separation mechanism (4) for separating two adjacent frames (2), on the inside of which are fixedly connected brackets (23), and on the inside of which are provided multiple tension rollers (24), on both ends of the top surface of the mounting base plate (1) and the frame (2), a rectangular frame (22) is fixedly connected, and on both ends of the bottom surface of the frame (2), a plug plate (21) is fixedly connected to the rectangular frame (22) at the corresponding position, and the sides of the plug plate (21) and the rectangular frame (22) are provided with through holes (26). The limiting mechanism (3) includes two symmetrical and staggered movable plates (31), one end of which is fixedly connected to a second insert plate (32) that is inserted into the corresponding insertion hole (26).

2. The modularly designed warp beam frame of a loom according to claim 1, characterized in that, The other end of the moving plate (31) is fixedly connected to a rack (33), and the inner bottom surface of the frame (2) is fixedly connected to a servo motor (34). The output end of the servo motor (34) passes through the frame (2) at the corresponding position and is fixedly connected to a gear (35) that meshes with the two racks (33) at the corresponding position.

3. The modularly designed warp beam frame of the loom according to claim 2, characterized in that, The bottom surface of the frame (2) is fixedly connected to two symmetrical pads (27), and the movable plate (31) slides through the pads (27) at the corresponding positions.

4. The modularly designed warp beam frame of a loom according to claim 3, characterized in that, The controller (25) is embedded and fixed on the side of the frame (2).

5. The modularly designed warp beam frame of a loom according to claim 4, characterized in that, The frame (2) has rectangular frames (28) fixedly connected to its two opposite sides. The separation mechanism (4) includes four support frames (41) that are rectangularly distributed and fixedly connected to the top surface of the mounting base plate (1). A sliding plate (42) is slidably connected between two support frames (41) located at the same end of the mounting base plate (1). A connecting plate (43) is fixedly connected to the side of the sliding plate (42). A third insert plate (44) is slidably connected to the connecting plate (43) at the corresponding position and inserted into the rectangular frame (28) at the corresponding position.

6. The modularly designed warp beam frame of a loom according to claim 5, characterized in that, A fixing plate (45) is fixedly connected between the top ends of the four support frames (41). Two symmetrical fixing blocks are fixedly connected to the top surface of the fixing plate (45). A round roller (46) is rotatably connected between the two fixing blocks via a round rod. Two pull ropes (47) are fixedly wound around the outer wall of the round roller (46) and are respectively fixedly connected to the corresponding slide plate (42). A second servo motor (48) is fixedly connected to the top surface of the fixing plate (45). The output end of the second servo motor (48) is fixedly connected to the round rod.

7. The modularly designed warp beam frame of a loom according to claim 6, characterized in that, The support frame (41) has a sliding rod that slides through the corresponding slide plate (42) between its two internal ends. The top surfaces of the fixed plate (45) are fixedly connected to pulleys (49) that abut against the corresponding pull ropes (47) through a fixed frame.

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