A feeding and sewing device for clothing pieces
Patent Information
- Application Number
- CN202522550667.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-01
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-12-01
AI Technical Summary
[0003]然而,在服装制造过程中,由于现有的折筒工艺与缝纫工艺通常是独立进行的,已完成折叠的多片衣料裁片通常堆叠在折筒机的出料口,当进行缝纫时,需要人工将堆叠的衣料裁片逐片放置在缝纫机上,成本较高且生产效率低
在本申请的实施例中,针对于现有的折筒工艺与缝纫工艺通常需要人工将堆叠的衣料裁片逐片放置在缝纫机上,成本较高且生产效率低,本申请提供了通过将折筒机的出料台处单片衣料裁片直接移送至缝纫机处进行缝纫的解决方案,具体包括:控制组件、机台、移送机构和缝纫机;所述缝纫机设置于所述机台的一侧;所述机台的另一侧与所述出料台相对应设置并形成一平台结构;所述移送机构设置于所述平台结构的侧部;所述机台设有限位挡条;所述控制组件与所述移送机构电连接;当进行送料时,所述控制组件发送控制信号至所述移送机构,所述移送机构将所述衣料裁片从所述出料台移送至所述机台,并将所述衣料裁片的折边抵接于所述限位挡条,并将所述衣料裁片沿所述限位挡条移动至所述缝纫机处进行缝纫。本申请通过机台与出料台形成的平台结构以及移送机构实现了折筒工艺和缝纫工艺的连续、无缝衔接的生产流程,提高了生产效率。
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Figure CN224901708U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of garment processing technology, specifically to a feeding and sewing device for fabric pieces. Background Technology
[0002] The folding process refers to the automatic folding and ironing of fabric pieces in garment production, typically performed by a folding machine. During operation, the edges of the fabric pieces are guided into the forming mold inside the folding machine and precisely folded according to preset specifications. Simultaneously, heat pressing or steam ironing smooths and shapes the folded edges. This process is suitable for lightweight, easily wrinkled fabrics and effectively improves the appearance quality of the finished garment and the precision of subsequent button sewing.
[0003] However, in the garment manufacturing process, since the existing folding process and sewing process are usually carried out independently, the multiple pieces of fabric that have been folded are usually stacked at the output port of the folding machine. When sewing, the stacked pieces of fabric need to be placed one by one on the sewing machine by hand, which is costly and has low production efficiency.
[0004] It should be noted that the information in the background section above is only used to enhance the understanding of the background technology of this application, and therefore may include technical information that does not constitute technical information known or easily inferred by a person skilled in the art. Utility Model Content
[0005] In view of the aforementioned problems, this application is made to provide a feeding and sewing device for fabric pieces that overcomes or at least partially solves the aforementioned problems.
[0006] This application provides a feeding and sewing device for fabric pieces, the device being used to transfer folded fabric pieces that have been folded at the output table of a folding machine; the device includes: a control component, a machine base, a transfer mechanism, and a sewing machine; The sewing machine is disposed on one side of the machine base; the other side of the machine base is disposed opposite to the discharge table and forms a platform structure; the transfer mechanism is disposed on the side of the platform structure; the machine base is provided with a limit stop bar; the control component is electrically connected to the transfer mechanism. When feeding, the control component sends a control signal to the transfer mechanism, which transfers the fabric piece from the output table to the machine table, and abuts the folded edge of the fabric piece against the limiting stop strip, and moves the fabric piece along the limiting stop strip to the sewing machine for sewing.
[0007] Furthermore, the machine tool is equipped with a suction box; the suction box is located at one end of the limiting strip near the sewing machine; the suction box has several suction ports facing the transfer mechanism on the side near the machine tool; When feeding, the suction box absorbs the folded edge of the fabric piece through the suction port.
[0008] Furthermore, a pressure plate is provided on the side of the suction box closest to the sewing machine; When feeding, the pressing plate limits the thickness of the fabric piece.
[0009] Furthermore, the machine is equipped with a blower pipe; the pressing plate is correspondingly arranged with respect to the blower pipe; the pressing plate has a vent corresponding to the air outlet of the blower pipe.
[0010] Furthermore, the transfer mechanism includes: a guide rail, a telescopic slide, and a pressing component; The guide rail is disposed on the side of the platform structure; the telescopic slide is movably disposed on the guide rail along the length direction of the guide rail; the pressing member is movably connected to the telescopic slide; the control component is electrically connected to the telescopic slide. When feeding, the pressing member presses against the fabric piece on the discharge table. The control component sends a control signal to the guide rail and the telescopic slide. The guide rail drives the telescopic slide to move the fabric piece to the machine. The telescopic slide extends and retracts so that the folded edge of the fabric piece abuts against the limiting stop.
[0011] Furthermore, the telescopic slide includes a first base plate, a second base plate, and a telescopic component; The first substrate is movably disposed on the guide rail along the length direction of the guide rail; the telescopic member is disposed on the first substrate; the second substrate is fixedly connected to the pressing member and the movable part of the telescopic member; the control component is electrically connected to the telescopic member; When feeding, the control component sends a control signal to the telescopic member, which then extends and retracts to drive the second base plate and the pressing member, causing the folded edge of the fabric piece to abut against the limiting stop strip.
[0012] Furthermore, the second substrate is provided with a cylinder; the pressing component is connected to the second substrate through the cylinder; When feeding, the control component sends a control signal to the cylinder, and the cylinder drives the pressing component to press against the fabric piece.
[0013] Furthermore, the pressing component includes a third substrate and a plurality of pressing strips; the third substrate is connected to the second substrate via the cylinder; the plurality of pressing strips are arranged side by side at the bottom of the third substrate; When feeding, the pressure strip presses against the fabric piece.
[0014] Furthermore, the transfer mechanism includes a guardrail; the guardrail is disposed on the outside of the guide rail.
[0015] Furthermore, a receiving rack is provided on the side of the machine platform away from the folding machine.
[0016] This application has the following advantages: In the embodiments of this application, existing folding and sewing processes typically require manual placement of stacked fabric pieces one by one onto a sewing machine, resulting in high costs and low production efficiency. This application provides a solution that directly transfers single fabric pieces from the folding machine's output platform to the sewing machine for sewing. Specifically, it includes: a control component, a machine platform, a transfer mechanism, and a sewing machine; the sewing machine is located on one side of the machine platform; the other side of the machine platform is correspondingly located to the output platform, forming a platform structure; the transfer mechanism is located on the side of the platform structure; the machine platform is equipped with a limiting stop; the control component is electrically connected to the transfer mechanism; when feeding, the control component sends a control signal to the transfer mechanism, which transfers the fabric piece from the output platform to the machine platform, abuts the folded edge of the fabric piece against the limiting stop, and moves the fabric piece along the limiting stop to the sewing machine for sewing. This application achieves a continuous and seamless production process that integrates folding and sewing processes through a platform structure formed by the machine and the unloading platform, as well as a transfer mechanism, thereby improving production efficiency. Attached Figure Description
[0017] To more clearly illustrate the technical solution of this application, the drawings used in the description of this application will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0018] Figure 1 This is a schematic diagram of the overall structure of a fabric cutting feeding and sewing device according to an embodiment of this application; Figure 2 yes Figure 1 A partially enlarged structural diagram of part A in the middle; Figure 3 This is a schematic diagram of the combined structure of the suction box (bottom), photoelectric sensor, pressure plate and blowing pipe in one embodiment of this application; Figure 4 This is a schematic diagram of the combined structure of the telescopic slide and the pressing component in one embodiment of this application; The attached figures are labeled as follows: 1. Machine base; 11. Limiting stop bar; 12. Suction box; 121. Suction port; 13. Photoelectric sensor; 14. Pressing plate; 141. Ventilation port; 15. Air blowing pipe; 16. Receiving rack; 2. Transfer mechanism; 21. Guide rail; 22. Telescopic slide; 221. First base plate; 222. Second base plate; 2221. Cylinder; 223. Telescopic component; 23. Pressing component; 231. Third base plate; 232. Pressing strip; 24. Guardrail; 3. Sewing machine; 31. Roller; 4. Discharge table. Detailed Implementation
[0019] To make the objectives, features, and advantages of this application more apparent and understandable, the application will be further described in detail below with reference to the accompanying drawings and specific embodiments. Obviously, the described embodiments are only some, not all, of the embodiments of this application. All other embodiments obtained by those skilled in the art based on the embodiments of this application without inventive effort are within the scope of protection of this application.
[0020] The inventors discovered through analysis of existing technologies that the existing folding and sewing processes can be performed simultaneously. When the folding machine's output table finishes folding a piece of fabric, a separate transfer mechanism can directly transfer the single piece of fabric to the sewing machine for sewing, achieving a continuous and seamless production process. The fabric pieces will not pile up on the folding machine's output table, thereby improving production efficiency.
[0021] Reference Figure 1-4 This application illustrates a fabric feeding and sewing device according to an embodiment of the present application. The device is used to transfer fabric pieces that have been folded at the output table 4 of a folding machine. The device includes: a control component, a machine base 1, a transfer mechanism 2, and a sewing machine 3. The sewing machine 3 is disposed on one side of the machine base 1; the other side of the machine base 1 is disposed opposite to the discharge table 4 and forms a platform structure; the transfer mechanism 2 is disposed on the side of the platform structure; the machine base 1 is provided with a limiting stop bar 11; the control component is electrically connected to the transfer mechanism 2. When feeding, the control component sends a control signal to the transfer mechanism 2, which transfers the fabric piece from the output table 4 to the machine table 1, and abuts the folded edge of the fabric piece against the limiting stop 11, and moves the fabric piece along the limiting stop 11 to the sewing machine 3 for sewing.
[0022] In the embodiments of this application, existing folding and sewing processes typically require manual placement of stacked fabric pieces one by one onto the sewing machine 3, which is costly and inefficient. This application provides a solution that directly transfers single fabric pieces from the feed table 4 of the folding machine to the sewing machine 3 for sewing. Specifically, it includes: a control component, a machine base 1, a transfer mechanism 2, and a sewing machine 3; the sewing machine 3 is located on one side of the machine base 1; the other side of the machine base 1 is correspondingly arranged and formed with the feed table 4. A platform structure is formed; the transfer mechanism 2 is disposed on the side of the platform structure; the machine base 1 is provided with a limiting stop 11; the control component is electrically connected to the transfer mechanism 2; when feeding, the control component sends a control signal to the transfer mechanism 2, the transfer mechanism 2 transfers the fabric piece from the output table 4 to the machine base 1, and abuts the folded edge of the fabric piece against the limiting stop 11, and moves the fabric piece along the limiting stop 11 to the sewing machine 3 for sewing. This application realizes a continuous and seamless production process of folding and sewing processes through the platform structure formed by the machine base 1 and the output table 4 and the transfer mechanism 2, thereby improving production efficiency.
[0023] The following will further describe a fabric feeding and sewing device for a garment piece in this exemplary embodiment.
[0024] It should be noted that the control component can be a PLC programmable controller. The machine platform 1 and the output platform 4 can be set to the same height relative to the ground to form a continuous planar platform structure. The limiting stop 11 can position the fabric piece, allowing the sewing machine 3 to sew at the target position. The sewing machine 3 can be equipped with rollers 31 for moving the fabric piece during sewing.
[0025] Since the positions of the fabric pieces on the feeding platform 4 are usually fixed and uniform, the alignment between the feeding mechanism 2 and the fabric pieces can be achieved simply by setting a constant target position for the transfer mechanism 2 in the control component. No manual feeding is required, thus achieving full automation of folding and sewing.
[0026] Reference Figure 2-3 In one embodiment of this application, the machine base 1 is provided with a suction box 12; the suction box 12 is disposed at one end of the limiting baffle 11 near the sewing machine 3; the suction box 12 is provided with a plurality of suction ports 121 facing the transfer mechanism 2 on the side near the machine base 1; When feeding, the suction box 12 absorbs the folded edge of the fabric piece through the suction port 121.
[0027] It should be noted that when feeding and sewing, the suction port 121 can stably attract the folded edge of the fabric piece, so that the distance between the stitch line of the sewing machine 3 on the fabric piece and the folded edge of the fabric piece remains constant, thereby ensuring consistent stitch depth.
[0028] As an example, several of the suction ports 121 can be arranged at linear intervals along the length of the limiting strip 11 and positioned near the edge of the suction box 12 close to the machine base 1 to maximize the effective adsorption length of the fabric cut edge.
[0029] In one specific embodiment of this application, a photoelectric sensor 13 is provided on the side of the machine base 1 near the air suction box 12, and the emission port of the photoelectric sensor 13 is correspondingly arranged with the air suction port 121.
[0030] It should be noted that the photoelectric sensor 13 can sense and locate the fabric piece to ensure that the fabric piece accurately reaches the target position for sewing.
[0031] In one embodiment of this application, the suction box 12 is provided with a pressure plate 14 on the side close to the sewing machine 3; When feeding, the pressing plate 14 limits the thickness direction of the fabric piece.
[0032] It should be noted that the pressure plate 14 can prevent the fabric pieces from undergoing uncontrolled vertical displacement during sewing.
[0033] In one embodiment of this application, the machine base 1 is provided with a blower pipe 15; the pressing plate 14 is provided correspondingly to the blower pipe 15; the pressing plate 14 is provided with a vent 141 corresponding to the air outlet of the blower pipe 15.
[0034] It should be noted that when feeding, the air blower 15 blows air onto the fabric piece through the ventilation port 141, which can keep the folded edge of the fabric piece flat and make the fabric piece fit against the machine base 1.
[0035] In one specific implementation, the air outlet of the blower 15 is inclined toward the air inlet 121; when blowing air, the folded edge of the fabric piece can be further fitted to the air inlet box 12.
[0036] In one specific implementation, the blower pipe 15 and the pressure plate 14 are both installed above the suction box 12, and the suction port 121, the blower pipe 15 and the pressure plate 14 together limit the position of the fabric piece.
[0037] Reference Figure 1 and Figure 4In one embodiment of this application, the transfer mechanism 2 includes: a guide rail 21, a telescopic slide 22, and a pressing component 23; The guide rail 21 is disposed on the side of the platform structure; the telescopic slide 22 is movably disposed on the guide rail 21 along the length direction of the guide rail 21; the pressing member 23 is movably connected to the telescopic slide 22; the control component is electrically connected to the telescopic slide 22. When feeding, the pressing member 23 presses against the fabric piece on the discharge table 4. The control component sends a control signal to the guide rail 21 and the telescopic slide 22. The guide rail 21 drives the telescopic slide 22 to move the fabric piece to the machine table 1. The telescopic slide 22 extends and retracts so that the folded edge of the fabric piece abuts against the limiting stop strip 11.
[0038] It should be noted that the transfer mechanism 2 completes the pressing, transfer and alignment of the fabric pieces through the guide rail 21, the telescopic slide 22 and the pressing component 23, ensuring the accuracy of the sewing stitches.
[0039] In one embodiment of this application, the telescopic slide 22 includes a first base plate 221, a second base plate 222, and a telescopic member 223; The first substrate 221 is movably disposed on the guide rail 21 along the length direction of the guide rail 21; the telescopic member 223 is disposed on the first substrate 221; the second substrate 222 is fixedly connected to the pressing member 23 and the movable part of the telescopic member 223; the control component is electrically connected to the telescopic member 223. When feeding, the control component sends a control signal to the telescopic member 223, and the telescopic member 223 drives the second base plate 222 and the pressing member 23 to extend and retract, so that the folded edge of the fabric piece abuts against the limiting stop strip 11.
[0040] It should be noted that the first substrate 221 and the second substrate 222 may be perpendicular to each other. The movable part of the telescopic member 223 is mounted on the second substrate 222, and the fixed part of the telescopic member 223 is mounted on the first substrate 221. The fixed part of the telescopic member 223 may include a motor and a lead screw connected to its output end. The movable part of the telescopic member 223 may include a movable seat connected to the lead screw to realize the telescopic action.
[0041] In one embodiment of this application, the second substrate 222 is provided with a cylinder 2221; the pressing member 23 is connected to the second substrate 222 through the cylinder 2221; When feeding, the control component sends a control signal to the cylinder 2221, and the cylinder 2221 drives the pressing component 23 to press against the fabric piece.
[0042] It should be noted that the fixed part of the cylinder 2221 is connected to the second base plate 222, and the movable part of the cylinder 2221 is connected to the pressing member 23.
[0043] In one embodiment of this application, the pressing member 23 includes a third substrate 231 and a plurality of pressing strips 232; the third substrate 231 is connected to the second substrate 222 via the cylinder 2221; the plurality of pressing strips 232 are arranged side by side at the bottom of the third substrate 231; When feeding, the pressure strip 232 presses against the fabric piece.
[0044] It should be noted that the movable part of the cylinder 2221 is connected to the third base plate 231; the parallel pressure strips 232 can apply pressure evenly to the fabric piece, smoothly drag the fabric piece from the output table 4 to the sewing machine 3, and prevent the fabric piece from wrinkling during dragging.
[0045] In one specific implementation, the number of pressure strips 232 can be 5.
[0046] In one embodiment of this application, the transfer mechanism 2 includes a guardrail 24; the guardrail 24 is disposed on the outside of the guide rail 21.
[0047] It should be noted that the guardrail 24 is used to isolate the movement area of the telescopic slide 22 during its movement along the guide rail 21, and to prevent surrounding personnel from coming into contact with it. It is a work safety protection structure.
[0048] In one embodiment of this application, a receiving rack 16 is provided on the side of the machine base 1 away from the folding machine.
[0049] It should be noted that when sewing is completed, the fabric pieces are transferred to the receiving rack 16 by the roller 31 of the sewing machine 3. Multiple fabric pieces can be stacked on the receiving rack 16, thereby completing the receiving process of folding and sewing.
[0050] Although preferred embodiments of the present application have been described, those skilled in the art, upon learning the basic inventive concept, can make other changes and modifications to these embodiments. Therefore, the appended claims are intended to be interpreted as including the preferred embodiments as well as all changes and modifications falling within the scope of the embodiments of the present application.
[0051] Finally, it should be noted that in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or terminal device that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or terminal device. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or terminal device that includes said element.
[0052] The above provides a detailed description of a fabric cutting and sewing device for fabric pieces provided in this application. Specific examples have been used to illustrate the principles and implementation methods of this application. The description of the above embodiments is only for the purpose of helping to understand the method and core ideas of this application. At the same time, for those skilled in the art, there will be changes in the specific implementation methods and application scope based on the ideas of this application. Therefore, the content of this specification should not be construed as a limitation of this application.
Claims
1. A feeding and sewing device for fabric pieces, characterized in that, The device is used to transfer folded fabric pieces from the output table of the folding machine; the device includes: a control assembly, a machine base, a transfer mechanism, and a sewing machine; The sewing machine is disposed on one side of the machine base; the other side of the machine base is disposed opposite to the output table and forms a platform structure; the transfer mechanism is disposed on the side of the platform structure; the machine base is provided with a limit stop bar; the control component is electrically connected to the transfer mechanism. When feeding, the control component sends a control signal to the transfer mechanism, which transfers the fabric piece from the output table to the machine table, and abuts the folded edge of the fabric piece against the limiting stop strip, and moves the fabric piece along the limiting stop strip to the sewing machine for sewing.
2. The apparatus according to claim 1, characterized in that, The machine base is equipped with a suction box; the suction box is located at one end of the limiting strip near the sewing machine; the suction box has several suction ports facing the transfer mechanism on the side near the machine base; When feeding, the suction box absorbs the folded edge of the fabric piece through the suction port.
3. The apparatus according to claim 2, characterized in that, The suction box has a pressure plate on the side closest to the sewing machine; When feeding, the pressing plate limits the thickness of the fabric piece.
4. The apparatus according to claim 3, characterized in that, The machine is equipped with a blower pipe; the pressing plate is correspondingly arranged with the blower pipe; the pressing plate has a vent corresponding to the air outlet of the blower pipe.
5. The apparatus according to claim 1, characterized in that, The transfer mechanism includes: a guide rail, a telescopic slide, and a pressing component; The guide rail is disposed on the side of the platform structure; the telescopic slide is movably disposed on the guide rail along the length direction of the guide rail; the pressing member is movably connected to the telescopic slide; the control component is electrically connected to the telescopic slide. When feeding, the pressing member presses against the fabric piece on the discharge table. The control component sends a control signal to the guide rail and the telescopic slide. The guide rail drives the telescopic slide to move the fabric piece to the machine. The telescopic slide extends and retracts so that the folded edge of the fabric piece abuts against the limiting stop.
6. The apparatus according to claim 5, characterized in that, The telescopic slide includes a first base plate, a second base plate, and a telescopic component; The first substrate is movably disposed on the guide rail along the length direction of the guide rail; the telescopic member is disposed on the first substrate; the second substrate is fixedly connected to the pressing member and the movable part of the telescopic member; the control component is electrically connected to the telescopic member; When feeding, the control component sends a control signal to the telescopic member, which then extends and retracts to drive the second base plate and the pressing member, causing the folded edge of the fabric piece to abut against the limiting stop strip.
7. The apparatus according to claim 6, characterized in that, The second substrate is equipped with a cylinder; the pressing component is connected to the second substrate through the cylinder; When feeding, the control component sends a control signal to the cylinder, and the cylinder drives the pressing component to press against the fabric piece.
8. The apparatus according to claim 7, characterized in that, The pressing component includes a third substrate and a plurality of pressing strips; the third substrate is connected to the second substrate via the cylinder; the plurality of pressing strips are arranged side by side at the bottom of the third substrate; When feeding, the pressure strip presses against the fabric piece.
9. The apparatus according to claim 5, characterized in that, The transfer mechanism includes a guardrail; the guardrail is located on the outside of the guide rail.
10. The apparatus according to claim 1, characterized in that, A receiving rack is provided on the side of the machine platform away from the folding machine.