Thread clamp assembly for embroidery machine

CN224901730UActive Publication Date: 2026-10-27FOSHAN SHUANGXIN MECHANICAL & ELECTRICAL MFG CO LTD
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Patent Information

Application Number
CN202522569476.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-12-03
Publication Date
2026-10-27
Estimated Expiration
2035-12-03

AI Technical Summary

Technical Problem

[0003]目前,现有的绣花机的面线夹线总成,如申请号为2023112013073专利名称为可快速穿线及张力可调的绣花机夹线器,其公开了一种绣花机的面线夹线总成,如申请号为2012204760645专利名称为绣花机用夹线器总成,其也公开了一种绣花机的面线夹线总成,这两个现有技术的面线夹线总成的安装面板均为平面形结构,这种现有技术的面线夹线总成的缺点是:1、匹配圆形绣花机机头进行绣制工作时,由于圆形绣花机机头绣制过程中会转动,这样面线容易出现过松或者过紧的情况,影响了绣花机的正常绣制工作,绣品容易出现质量缺陷,降低了绣品的品质;2、由于安装面板为平面结构,导致整个面线夹线总成的横向尺寸过大,整体布局不够紧凑;3、申请号2012204760645的绣花机用夹线器总成,该夹线器总成上设有过线轮,该过线轮处的外凸组件为面线张力调节器,这种面线张力调节器的调节盘上设有弧形槽,螺钉的螺杆穿过弧形槽与安装面板螺纹连接,扭动螺钉松开调节盘,然后转动调节盘来调节面线的张紧力,调节完毕后锁紧螺钉固定调节盘,调节相对比较麻烦

Benefits of technology

[0017]本实用新型有益效果:本实用新型的面线夹线总成的优点如下:安装座设置有弧形面来安装过线装置,弧形面可以设计为圆弧形,这样过线装置的多个夹线器、过线轮和面线张力调节器能分别沿弧形面的圆弧方向布置,在配合圆形绣花机机头进行绣制工作时,本实用新型的面线夹线总成能与圆形绣花机机头同步转动,这样面线不易出现过松或者过紧的情况,确保绣制工作的正常进行,保证绣品的质量;由于安装座设置有弧形面来安装过线装置,面线夹线总成的各个零部件的布置更加合理紧凑,从而使得面线夹线总成的整体结构更加紧凑,体积更加小;本实用新型的面线夹线总成的面线张力调节器的结构进行优化设计,使得面线张力调节器的结构更加新颖独特,操作者用手拉动调节盘和扭动调节盘即可实现调节面线的张紧力,调节方便快捷。

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Abstract

The utility model discloses a face line clamping assembly of embroidery machine, including mounting seat and clamping device, is equipped with the arc surface of the outside convex on mounting seat, and clamping device sets up in arc surface. Clamping device includes clamping device group, thread wheel group and face line tension regulator group, and clamping device group, thread wheel group, face line tension regulator group are installed respectively in arc surface. Arc surface is equipped with the first arc surface and the second arc surface of outside convex, and clamping device group and thread wheel group set up respectively in the first arc surface, and face line tension regulator group sets up in the second arc surface. The face line clamping assembly of the utility model has the advantages that: can rotate synchronously with the circular embroidery machine head, so that face line is not easy to appear too loose or too tight condition, ensures the normal operation of embroidering work, guarantees the quality of embroidery product, the overall structure is more compact, and the volume is more small, the structure of face line tension regulator is novel and unique, and the operator can realize the tension of adjusting face line by hand pulling adjusting disc and twisting adjusting disc, and the adjustment is convenient and fast.
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Description

Technical Field

[0001] This utility model belongs to the technical field of embroidery machines, and relates to a component of an embroidery machine, particularly to a thread clamping assembly for an embroidery machine. Background Technology

[0002] The thread clamping assembly of an embroidery machine is used to separate, clamp, and adjust the tension of the embroidery machine's thread.

[0003] Currently, existing embroidery machine thread clamping assemblies, such as the thread clamp for embroidery machines with patent application number 2023112013073 entitled "Embroidery Machine Thread Clamp with Quick Threading and Adjustable Tension," disclose a thread clamping assembly for embroidery machines, and the thread clamp assembly for embroidery machines with patent application number 2012204760645 entitled "Thread Clamp Assembly for Embroidery Machines," also disclose a thread clamping assembly for embroidery machines, both of which have flat mounting panels. The disadvantages of these existing thread clamping assemblies are: 1. When used with a circular embroidery machine head for embroidery work, the rotating head during embroidery can easily cause the thread to become too loose or too tight. 1. It affects the normal embroidery operation of the embroidery machine, making the embroidered products prone to quality defects and reducing the quality of the embroidery products; 2. Because the mounting panel is a flat structure, the lateral dimension of the entire thread clamping assembly is too large, and the overall layout is not compact enough; 3. The thread clamping assembly for the embroidery machine with application number 2012204760645 has a thread guide wheel on it. The protruding component at the thread guide wheel is a thread tension adjuster. The adjusting plate of this thread tension adjuster has an arc groove. The screw rod passes through the arc groove and is threaded to the mounting panel. Twisting the screw loosens the adjusting plate, and then rotating the adjusting plate adjusts the tension of the thread. After adjustment, the screw is tightened to fix the adjusting plate. The adjustment is relatively troublesome. Utility Model Content

[0004] The purpose of this invention is to provide a thread clamping assembly for an embroidery machine to solve the above-mentioned technical problems.

[0005] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is: a thread clamping assembly for an embroidery machine, including a mounting base and a thread clamping device, wherein the mounting base is provided with an outwardly convex arc-shaped surface, and the thread clamping device is disposed on the arc-shaped surface.

[0006] Furthermore, the wire clamping device includes a wire clamping assembly, a wire guide wheel assembly, and a surface tension adjuster assembly, which are respectively installed on the arc-shaped surface.

[0007] Furthermore, the arc-shaped surface is provided with a first arc-shaped surface and a second arc-shaped surface that convex outwards.

[0008] Furthermore, the wire clamp assembly includes a plurality of wire clamps arranged along the arc direction of the first arc surface, the wire guide wheel assembly includes a plurality of first wire guide wheels arranged along the arc direction of the first arc surface, and the surface tension adjuster assembly includes a plurality of surface tension adjusters disposed on the first arc surface.

[0009] Furthermore, the wire clamp assembly includes nine wire clamps arranged along the arc direction of the first arc surface, and the wire guide wheel assembly includes nine first wire guide wheels arranged along the arc direction of the first arc surface.

[0010] Furthermore, the surface tension adjuster group includes nine surface tension adjusters, which are arranged in two rows. One row of surface tension adjusters is set as the first row group, and the other row of surface tension adjusters is set as the second row group. The first row group has four surface tension adjusters, and the second row group has five surface tension adjusters. The four surface tension adjusters in the first row group are arranged along the arc direction of the second arc surface, and the five surface tension adjusters in the second row group are also arranged along the arc direction of the second arc surface.

[0011] Furthermore, both the first arc-shaped surface and the second arc-shaped surface are circular arc surfaces, and the radius of the first arc-shaped surface is larger than the radius of the second arc-shaped surface.

[0012] Furthermore, the thread tension adjuster includes a screw mounted on the mounting base, a thread-taking spring with a torsion spring body, an adjusting disc for adjusting the torque of the torsion spring body, a second thread guide wheel, a pressure wheel, and an adjusting knob. The torsion spring body, adjusting disc, second thread guide wheel, pressure wheel, and adjusting knob are sequentially mounted on the screw. The torsion spring body is close to the mounting base. The adjusting disc, second thread guide wheel, and pressure wheel can all rotate on the screw and move along the axial direction of the screw. The adjusting knob is threadedly engaged with the screw. An elastic element is provided between the pressure wheel and the adjusting knob.

[0013] The torsion spring body is provided with an outwardly extending crossbar and a locking foot. The locking foot engages with the screw. One end of the crossbar is provided with a line hook. The adjustment disc is provided with a first card, which corresponds to the crossbar.

[0014] The mounting base is provided with a plurality of first slots that cooperate with the first card. These first slots are arranged along the rotation direction of the adjusting plate. During operation, the first card cooperates with the first slot under the elastic force of the elastic element.

[0015] Furthermore, the adjustment disc includes a disc body with a notch and an extension portion extending toward the notch. The first card is disposed at one end of the extension portion and extends toward the axial direction of the disc body.

[0016] Furthermore, the mounting base is provided with an outwardly protruding part, the protruding part is cylindrical in shape, and the protruding part is provided with five first slots, which are arranged along the circumference of the protruding part.

[0017] The advantages of this utility model are as follows: The mounting base is provided with an arc-shaped surface for mounting the thread guide device. The arc-shaped surface can be designed as a circular arc, so that the multiple thread clamps, thread guide wheels, and thread tension adjusters of the thread guide device can be arranged along the arc direction of the arc-shaped surface. When working with a circular embroidery machine head, the thread clamp assembly of this utility model can rotate synchronously with the circular embroidery machine head, so that the thread is not too loose or too tight, ensuring the normal progress of the embroidery work and guaranteeing the quality of the embroidery. Because the mounting base is provided with an arc-shaped surface for mounting the thread guide device, the arrangement of the various components of the thread clamp assembly is more reasonable and compact, resulting in a more compact overall structure and smaller size. The structure of the thread tension adjuster of the thread clamp assembly of this utility model is optimized, making the structure of the thread tension adjuster more novel and unique. The operator can adjust the tension of the thread by pulling and twisting the adjustment disc, which is convenient and quick. Attached Figure Description

[0018] Figure 1 This is a first perspective view of the face wire clamping assembly according to an embodiment of the present utility model.

[0019] Figure 2 This is a second perspective view of the face wire clamping assembly according to an embodiment of the present utility model.

[0020] Figure 3 This is a third perspective view of the face wire clamp assembly according to an embodiment of the present utility model.

[0021] Figure 4 This is a front view of the face wire clamp assembly according to an embodiment of the present utility model.

[0022] Figure 5 yes Figure 4 Top view.

[0023] Figure 6 yes Figure 4 A bottom view.

[0024] Figure 7 This is a structural diagram of the mounting base.

[0025] Figure 8 yes Figure 7 A magnified view of I.

[0026] Figure 9 This is the first three-dimensional view of the surface tension regulator.

[0027] Figure 10 This is the second perspective view of the surface tension regulator.

[0028] Figure 11 This is the third perspective view of the surface tension regulator.

[0029] Figure 12 This is the front view of the surface tension regulator.

[0030] Figure 13 yes Figure 12 Sectional view of AA.

[0031] Figure 14 This is the first three-dimensional view of the adjustment dial.

[0032] Figure 15 This is the second 3D view of the adjustment dial.

[0033] Figure 16 This is the first three-dimensional view of the wire-picking spring.

[0034] Figure 17 This is the second three-dimensional view of the thread-following spring.

[0035] Figure 18 It is a three-dimensional diagram of the wire component.

[0036] Explanation of reference numerals in the attached figures:

[0037] Mounting base 1, wire clamp 2, first wire guide wheel 3, wire guide 4, top wire tension adjuster 5;

[0038] First arc-shaped surface 11, second arc-shaped surface 12, first slot 14, second slot 15;

[0039] Protrusion 13, first boss 131, second boss 132;

[0040] Wire hole 41;

[0041] 51. Screw; 52. Thread take-up spring; 53. Adjusting disc; 54. Dividing disc; 55. Second thread guide wheel; 56. Pressing wheel; 57. Adjusting knob; 58. Elastic element;

[0042] Torsion spring body 521, crossbar 522, locking foot 523, line hook 524, line guide position 525;

[0043] Disk body 531, mounting hole 532, first card 533, second card 534;

[0044] Gap 5311, extension 5312. Detailed Implementation

[0045] The technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0046] like Figure 1-6 As shown, the embroidery machine of this embodiment has a thread clamping assembly, which includes a mounting base 1 with a fan-shaped cross-section and a thread clamping device. The mounting base 1 has a convex arc-shaped surface, and the thread clamping device is disposed on the arc-shaped surface. The thread clamping device includes a thread clamping assembly, a thread guide wheel assembly, and a thread tension adjuster assembly. The thread clamping assembly, the thread guide wheel assembly, and the thread tension adjuster assembly are respectively mounted on the arc-shaped surface. The thread clamping assembly is located above the thread guide wheel assembly, and the thread guide wheel assembly is located above the thread tension adjuster assembly.

[0047] The arc surface is machined with a first arc surface 11 and a second arc surface 12 that are convex. Both the first arc surface 11 and the second arc surface 12 are designed as arc surfaces. One end of the first arc surface 11 is connected to one end of the second arc surface 12. The first arc surface 11 is located above the second arc surface 12. The radius of the first arc surface 11 is larger than the radius of the second arc surface 12.

[0048] The wire clamp assembly and the wire guide roller assembly are respectively disposed on the first arc-shaped surface 11, and the top thread tension adjuster assembly is disposed on the second arc-shaped surface 12. The wire clamp assembly includes nine wire clamps 2, which are evenly arranged along the circumference of the first arc-shaped surface 11. The wire guide roller assembly includes nine first wire guide rollers 3, which are evenly arranged along the circumference of the first arc-shaped surface 11.

[0049] The tension regulator group consists of nine tension regulators 5, which are arranged in two rows. One row of tension regulators 5 is designated as the first row group, and the other row is designated as the second row group. The first row group is located above the second row group. The first row group has four tension regulators 5, and the second row group has five tension regulators 5. The four tension regulators 5 in the first row group are evenly arranged along the circumference of the second arc-shaped surface 12, and the five tension regulators 5 in the second row group are also evenly arranged along the circumference of the second arc-shaped surface 12.

[0050] A wire component 4 is also installed on the second arc-shaped surface 12 of the mounting base 1. (See reference) Figure 18 The conductor 4 has a conductor hole 41 for the surface wire to pass through.

[0051] Reference Figure 9-13 The thread tension adjuster 5 includes a screw 51 mounted on the mounting base 1, a thread-taking spring 52 with a torsion spring body 521, an adjusting disc 53 for adjusting the torque of the torsion spring body 521, a second thread guide wheel 55, a pressure wheel 56, and an adjusting knob 57. The torsion spring body 521, adjusting disc 53, second thread guide wheel 55, pressure wheel 56, and adjusting knob 57 are sequentially mounted on the screw 51. The torsion spring body 521 is close to the mounting base 1. The adjusting disc 53, second thread guide wheel 55, and pressure wheel 56 can all rotate on the screw 51 and move along the axial direction of the screw 51. The adjusting knob 57 is threadedly engaged with the screw 51. An elastic element 58 is provided between the pressure wheel 56 and the adjusting knob 57. The elastic element 58 is designed as a spring, and its two ends are connected to the pressure wheel 56 and the adjusting knob 57, respectively. A separator 54 is also provided between the adjusting disc 53 and the second guide wheel 55. The separator 54 is rotatably mounted on the screw 51 and can move along the axial direction of the screw 51.

[0052] Reference Figure 16 and Figure 17 One end of the torsion spring body 521 of the thread take-up spring 52 is machined with an outwardly extending crossbar 522, and the other end is machined with an L-shaped locking foot 523. The locking foot 523 engages with the slot of the screw 51 (not shown in the attached figure) for fixation. One end of the crossbar 522 is machined with a thread take-up hook 524, and the thread take-up hook 524 is machined with a thread pass position 525.

[0053] Reference Figure 14 and Figure 15 The adjustment disc 53 includes a circular disc body 531 with a notch 5311 machined thereon. An extension portion 5312 extending towards the notch 5311 is also machined on the disc body 531. A first card 533 is machined at one end of the extension portion 5312, extending axially towards the disc body 531. The first card 533 corresponds to the crossbar 522. A second card 534 is also machined on the disc body 531, extending in the same direction as the first card 533.

[0054] Reference Figure 7 and Figure 8The mounting base 1 has a protruding portion 13 machined on its second arc-shaped surface 12. The protruding portion 13 is cylindrical in shape, and a first boss 131 and a second boss 132 are machined on one end of the protruding portion 13. The protrusion height of the first boss 131 is less than that of the second boss 132. Five first slots 14 are machined on the first boss 131 to mate with the first card 533. These five first slots 14 are evenly arranged along the circumference of the protruding portion 13. During operation, the first card 533 engages with the first slots 14 under the elastic force of the elastic element 58. Five second slots 15 are machined on the second boss 132 to mate with the second card 534. These five second slots 15 are evenly arranged along the circumference of the protruding portion 13. During operation, the second card 534 engages with the second slots 15 under the elastic force of the elastic element 58.

[0055] The working principle of the thread tension adjuster 5 is as follows: The operator pulls the adjustment disc 53 outward along the axial direction of the screw 51 by hand, so that the first card 533 and the second card 534 of the adjustment disc 53 disengage from the first slot 14 and the second slot 15. Then, the operator twists the adjustment disc 53. During the twisting process, the first card 533 of the adjustment disc 53 pushes the crossbar 522 of the thread take-up spring 52, thereby twisting the torsion spring body 521 of the thread take-up spring 52 and changing the torque of the torsion spring body 521, adjusting the tension of the thread take-up spring 52, and thus adjusting the tension of the thread of the embroidery machine. When the adjusting disc 53 is rotated into position, the first card 533 and the second card 534 correspond to the other first slot 14 and second slot 15, respectively. Then, the adjusting disc 53 is released, and under the elastic force of the elastic element 58, the adjusting disc 53 slides inward along the axial direction of the screw 51, so that the first card 533 and the second card 534 engage with the first slot 14 and the second slot 15, respectively, thus achieving the positioning of the adjusting disc 53. At this point, the adjustment is complete. Since there are five first slots 14 and second slots 15, the thread tension adjuster 5 can achieve five levels of adjustment of the thread tension.

[0056] The advantages of the thread clamping assembly of this utility model are as follows:

[0057] 1. The mounting base is provided with an arc-shaped surface for mounting the thread guide device. The arc-shaped surface can be designed as a circular arc, so that the multiple thread clamps, thread guide wheels and top thread tension adjusters of the thread guide device can be arranged along the arc direction of the arc-shaped surface. When working with the circular embroidery machine head, the top thread clamping assembly of this utility model can rotate synchronously with the circular embroidery machine head, so that the top thread is not too loose or too tight, ensuring the normal progress of the embroidery work and guaranteeing the quality of the embroidery.

[0058] 2. Because the mounting base has an arc-shaped surface for mounting the wire guide device, the arrangement of each component of the wire clamp assembly is more reasonable and compact, resulting in a more compact overall structure and smaller size of the wire clamp assembly.

[0059] 3. The structure of the tension regulator of the thread clamp assembly of this utility model has been optimized, making the structure of the tension regulator more novel and unique. The operator can adjust the tension of the thread by pulling and twisting the adjustment disc by hand, which is convenient and quick.

[0060] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A thread clamping assembly for an embroidery machine, comprising a mounting base (1) and a thread clamping device, characterized in that: The mounting base (1) has an outwardly convex arc-shaped surface, and the wire clamping device is disposed on the arc-shaped surface.

2. The face wire clamp assembly according to claim 1, characterized in that, The wire clamping device includes a wire clamping assembly, a wire guide wheel assembly, and a surface tension adjuster assembly, which are respectively installed on the arc-shaped surface.

3. The face wire clamp assembly according to claim 2, characterized in that, The arc-shaped surface has a first arc-shaped surface (11) and a second arc-shaped surface (12) that are convex.

4. The face wire clamp assembly according to claim 3, characterized in that, The wire clamp assembly includes a plurality of wire clamps (2) arranged along the arc direction of the first arc surface (11). The wire guide wheel assembly includes a plurality of first wire guide wheels (3) arranged along the arc direction of the first arc surface (11). The surface tension adjuster assembly includes a plurality of surface tension adjusters (5) disposed on the first arc surface (11).

5. The face wire clamp assembly according to claim 4, characterized in that, The wire clamp assembly includes nine wire clamps (2), which are arranged along the arc direction of the first arc surface (11). The wire guide wheel assembly includes nine first wire guide wheels (3), which are arranged along the arc direction of the first arc surface (11).

6. The face wire clamp assembly according to claim 4, characterized in that, The surface tension regulator group includes nine surface tension regulators (5). These surface tension regulators (5) are divided into two rows. One row of surface tension regulators (5) is set as the first row group, and the other row of surface tension regulators (5) is set as the second row group. The first row group is provided with four surface tension regulators (5), and the second row group is provided with five surface tension regulators (5). The four surface tension regulators (5) of the first row group are arranged along the arc direction of the second arc surface (12), and the five surface tension regulators (5) of the second row group are also arranged along the arc direction of the second arc surface (12).

7. The face wire clamp assembly according to claim 3, characterized in that, Both the first arc surface (11) and the second arc surface (12) are circular arc surfaces, and the radius of the first arc surface (11) is greater than the radius of the second arc surface (12).

8. The face wire clamp assembly according to claim 4, characterized in that, The thread tension adjuster (5) includes a screw (51) mounted on the mounting base (1), a thread-taking spring (52) with a torsion spring body (521), an adjusting disc (53) for adjusting the torque of the torsion spring body (521), a second thread guide wheel (55), a pressure wheel (56), and an adjusting knob (57). The torsion spring body (521), adjusting disc (53), second thread guide wheel (55), pressure wheel (56), and adjusting knob (57) are sequentially mounted on the screw (51). The torsion spring body (521) is close to the mounting base (1). The adjusting disc (53), second thread guide wheel (55), and pressure wheel (56) can all rotate on the screw (51) and move along the axial direction of the screw (51). The adjusting knob (57) is threadedly engaged with the screw (51). An elastic element (58) is provided between the pressure wheel (56) and the adjusting knob (57). The torsion spring body (521) is provided with an outwardly extending crossbar (522) and a locking foot (523). The locking foot (523) engages with the screw (51). One end of the crossbar (522) is provided with a line hook (524). The adjusting plate (53) is provided with a first card (533), which corresponds to the crossbar (522). The mounting base (1) is provided with a plurality of first slots (14) that cooperate with the first card (533). These first slots (14) are arranged along the rotation direction of the adjusting plate (53). During operation, the first card (533) cooperates with the first slots (14) under the elastic force of the elastic member (58).

9. The face wire clamp assembly according to claim 8, characterized in that, The adjustment disc (53) includes a disc body (531), the disc body (531) has a notch (5311), the disc body (531) has an extension (5312) extending toward the notch (5311), the first card (533) is disposed at one end of the extension (5312), and the first card (533) extends toward the axial direction of the disc body (531).

10. The face wire clamp assembly according to claim 9, characterized in that, The mounting base (1) is provided with an outwardly protruding part (13), the protruding part (13) is cylindrical in shape, and the protruding part (13) is provided with five first slots (14), which are arranged along the circumference of the protruding part (13).