Thread tension regulator for embroidery machine
Patent Information
- Application Number
- CN202522569635.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-03
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-12-03
AI Technical Summary
[0003]目前,现有的面线张力调节器,如申请号2012204760645的绣花机用夹线器总成,该夹线器总成上设有过线轮,该过线轮处的外凸组件为面线张力调节器,这种面线张力调节器的调节盘上设有弧形槽,螺钉的螺杆穿过弧形槽与安装面板螺纹连接,扭动螺钉松开调节盘,然后转动调节盘来调节面线的张紧力,调节完毕后锁紧螺钉固定调节盘,调节相对比较麻烦
[0017]本实用新型有益效果:本实用新型的面线张力调节器的优点是:整体结构新颖独特,操作者用手拉动调节盘和扭动调节盘即可实现调节面线的张紧力,调节方便快捷。
Smart Images

Figure CN224901731U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of embroidery machines, and relates to a component of an embroidery machine, particularly a thread tension adjuster for an embroidery machine. Background Technology
[0002] The thread clamping assembly of an embroidery machine is used to separate, clamp, and adjust the tension of the embroidery machine's thread. The thread tension adjuster is installed on the mounting panel of the thread clamping assembly and is used to apply tension to the embroidery machine's thread.
[0003] Currently, existing thread tension adjusters, such as the thread clamp assembly for embroidery machines with application number 2012204760645, have a thread guide wheel on the assembly. The protruding component at the thread guide wheel is the thread tension adjuster. The adjusting disc of this type of thread tension adjuster has an arc groove. The screw rod passes through the arc groove and is threaded to the mounting panel. Twisting the screw loosens the adjusting disc, and then rotating the adjusting disc adjusts the tension of the thread. After adjustment, the screw is tightened to fix the adjusting disc. The adjustment is relatively cumbersome. Utility Model Content
[0004] The purpose of this invention is to provide a tension regulator for the surface thread of an embroidery machine, which features convenient and quick adjustment.
[0005] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is: a thread tension adjuster for an embroidery machine, wherein the thread tension adjuster is installed on the mounting base of the thread clamping assembly of the embroidery machine, the thread tension adjuster includes a screw and a thread take-up spring with a torsion spring body, the torsion spring body and the adjusting plate are sequentially mounted on the screw, and the torsion spring body is provided with an outwardly extending crossbar;
[0006] The adjusting disc can rotate on the screw and move along the axial direction of the screw. The adjusting disc is provided with a first card for moving the crossbar.
[0007] The mounting base is provided with a plurality of first slots that cooperate with the first card, and the elastic element applies an elastic force to the adjusting plate so that the first card cooperates with the first slot.
[0008] Furthermore, the adjustment disc includes a disc body with a notch and an extension portion extending toward the notch. The first card is disposed at one end of the extension portion and extends toward the axial direction of the disc body.
[0009] Furthermore, the thread tension adjuster also includes a second thread guide wheel, a pressure wheel, and an adjustment knob. The second thread guide wheel and the pressure wheel are sequentially mounted on the screw and can move along the axial direction of the screw. The second thread guide wheel and the thread take-up spring are located on both sides of the adjustment disc. The adjustment knob is threadedly engaged with the screw. The elastic element is provided between the pressure wheel and the adjustment knob.
[0010] Furthermore, the elastic element is a spring, which is fitted onto the screw, with its two ends connected to the pressure wheel and the adjustment knob, respectively.
[0011] Furthermore, a separator is provided between the adjusting disc and the second guide wheel. The separator is rotatably mounted on the screw and can move along the axial direction of the screw.
[0012] Furthermore, one end of the torsion spring body is provided with a locking foot, and the other end is provided with a crossbar. The locking foot engages with the screw, the crossbar corresponds to the first card, and one end of the crossbar is provided with a line hook with a line guide position.
[0013] Furthermore, the mounting base is provided with an outwardly protruding part, one end of which is provided with a first boss, and the first slot is disposed on the first boss.
[0014] Furthermore, the protrusion is cylindrical in shape, and the first protrusion is provided with a plurality of first slots, which are evenly arranged along the circumference of the protrusion.
[0015] Furthermore, the first protrusion is provided with five first slots, which are evenly arranged along the circumferential direction of the protrusion.
[0016] Furthermore, the disc body is provided with a second card, and the mounting base is provided with a plurality of second card slots that cooperate with the second card. These second card slots are arranged along the rotation direction of the adjusting disc. During operation, the second card cooperates with the second card slots under the elastic force of the elastic element.
[0017] The advantages of this utility model are: the overall structure is novel and unique, and the operator can adjust the tension of the thread by pulling and twisting the adjustment disc by hand, which is convenient and quick. Attached Figure Description
[0018] Figure 1 This is a first perspective view of the surface tension adjuster according to an embodiment of the present invention.
[0019] Figure 2 This is a second perspective view of the surface tension adjuster according to an embodiment of the present invention.
[0020] Figure 3 This is a third perspective view of the surface tension adjuster according to an embodiment of the present invention.
[0021] Figure 4 This is a front view of the surface tension adjuster according to an embodiment of the present invention.
[0022] Figure 5 yes Figure 4 Sectional view of AA.
[0023] Figure 6 This is the first three-dimensional view of the wire-picking spring.
[0024] Figure 7 This is the second three-dimensional diagram of the wire take-up spring.
[0025] Figure 8 This is the first three-dimensional view of the adjustment dial.
[0026] Figure 9 This is the second three-dimensional view of the adjustment dial.
[0027] Figure 10 This is a structural diagram of the mounting base.
[0028] Figure 11 yes Figure 10 A magnified view of I.
[0029] Figure 12 This is a first structural schematic diagram of a thread clamp assembly equipped with a thread tension regulator according to an embodiment of the present invention.
[0030] Figure 13 This is a schematic diagram of the second structure of the thread clamp assembly equipped with the thread tension adjuster of this utility model embodiment.
[0031] Explanation of reference numerals in the attached figures:
[0032] Mounting base 1, wire clamp 2, first wire guide wheel 3, wire guide 4, top wire tension adjuster 5;
[0033] First arc-shaped surface 11, second arc-shaped surface 12, first slot 14, second slot 15;
[0034] Protrusion 13, first boss 131, second boss 132;
[0035] 51. Screw; 52. Thread take-up spring; 53. Adjusting disc; 54. Dividing disc; 55. Second thread guide wheel; 56. Pressing wheel; 57. Adjusting knob; 58. Elastic element;
[0036] Torsion spring body 521, crossbar 522, locking foot 523, line hook 524, line guide position 525;
[0037] Disk body 531, mounting hole 532, first card 533, second card 534;
[0038] Gap 5311, extension 5312. Detailed Implementation
[0039] The technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.
[0040] like Figure 1-5 As shown, the thread tension adjuster 5 of the embroidery machine in this embodiment includes a screw 51 mounted on the mounting base 1 of the thread clamping assembly, a thread take-up spring 52 with a torsion spring body 521, an adjusting disc 53 for adjusting the torque of the torsion spring body 521, a second thread guide wheel 55, a pressure wheel 56, and an adjusting knob 57. The torsion spring body 521, adjusting disc 53, second thread guide wheel 55, pressure wheel 56, and adjusting knob 57 are sequentially mounted on the screw 51. The torsion spring body 521 is close to the mounting base 1. The adjusting disc 53, second thread guide wheel 55, and pressure wheel 56 can all rotate on the screw 51 and move along the axial direction of the screw 51. The adjusting knob 57 is threadedly engaged with the screw 51. An elastic element 58 is provided between the pressure wheel 56 and the adjusting knob 57. The elastic element 58 is designed as a spring, and its two ends are connected to the pressure wheel 56 and the adjusting knob 57, respectively. A separator 54 is also provided between the adjusting disc 53 and the second guide wheel 55. The separator 54 is rotatably mounted on the screw 51 and can move along the axial direction of the screw 51.
[0041] Reference Figure 6 and Figure 7 One end of the torsion spring body 521 of the thread take-up spring 52 is machined with an outwardly extending crossbar 522, and the other end is machined with an L-shaped locking foot 523. The locking foot 523 engages with the slot of the screw 51 (not shown in the attached figure) for fixation. One end of the crossbar 522 is machined with a thread take-up hook 524, and the thread take-up hook 524 is machined with a thread pass position 525.
[0042] Reference Figure 8 and Figure 9The adjustment disc 53 includes a circular disc body 531 with a notch 5311 machined thereon. An extension portion 5312 extending towards the notch 5311 is also machined on the disc body 531. A first card 533 is machined at one end of the extension portion 5312, extending axially towards the disc body 531. The first card 533 corresponds to the crossbar 522. A second card 534 is also machined on the disc body 531, extending in the same direction as the first card 533.
[0043] Reference Figure 10 and Figure 11 The mounting base 1 has a protruding portion 13 machined on its second arc-shaped surface 12. The protruding portion 13 is cylindrical in shape, and a first boss 131 and a second boss 132 are machined on one end of the protruding portion 13. The protrusion height of the first boss 131 is less than that of the second boss 132. Five first slots 14 are machined on the first boss 131 to mate with the first card 533. These five first slots 14 are evenly arranged along the circumference of the protruding portion 13. During operation, the first card 533 engages with the first slots 14 under the elastic force of the elastic element 58. Five second slots 15 are machined on the second boss 132 to mate with the second card 534. These five second slots 15 are evenly arranged along the circumference of the protruding portion 13. During operation, the second card 534 engages with the second slots 15 under the elastic force of the elastic element 58.
[0044] In this embodiment, when the face thread tension adjuster 5 is installed on the mounting base 1 of the face thread clamp assembly, as follows: Figure 12 and Figure 13 As shown. The mounting base 1 has a first arc-shaped surface 11 and a second arc-shaped surface 12 machined on it. Both the first arc-shaped surface 11 and the second arc-shaped surface 12 are designed as arc surfaces. The first arc-shaped surface 11 is located above the second arc-shaped surface 12, and the radius of the first arc-shaped surface 11 is larger than the radius of the second arc-shaped surface 12. The wire clamp 2 and the first wire guide wheel 3 are mounted on the first arc-shaped surface 11. The wire guide 4 and the surface tension adjuster 5 of this invention are mounted on the second arc-shaped surface 12.
[0045] The working principle of the thread tension adjuster 5 of this utility model is as follows: The operator pulls the adjustment disc 53 outward along the axial direction of the screw 51 by hand, so that the first card 533 and the second card 534 of the adjustment disc 53 disengage from the first slot 14 and the second slot 15. Then, the operator twists the adjustment disc 53. During the twisting process, the first card 533 of the adjustment disc 53 pushes the crossbar 522 of the thread take-up spring 52, thereby twisting the torsion spring body 521 of the thread take-up spring 52 and changing the torque of the torsion spring body 521, adjusting the tension of the thread take-up spring 52, and thus adjusting the tension of the thread of the embroidery machine. When the adjusting disc 53 is rotated into position, the first card 533 and the second card 534 correspond to the other first slot 14 and second slot 15 respectively. Then, the adjusting disc 53 is released, and under the elastic force of the elastic element 58, the adjusting disc 53 slides inward along the axial direction of the screw 51, so that the first card 533 and the second card 534 engage with the first slot 14 and the second slot 15 respectively, thus achieving the positioning of the adjusting disc 53. At this point, the adjustment is complete. Since there are five first slots 14 and second slots 15, the thread tension adjuster 5 of this utility model can achieve five levels of adjustment of the thread tension.
[0046] The advantages of this utility model of thread tension adjuster are: the overall structure is novel and unique, and the operator can adjust the tension of the thread by pulling and twisting the adjustment disc by hand, which is convenient and quick.
[0047] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A tension regulator for the surface thread of an embroidery machine, wherein the tension regulator (5) is mounted on a mounting base (1) of the surface thread clamping assembly of the embroidery machine, the tension regulator (5) comprising a screw (51) and a thread-taking spring (52) having a torsion spring body (521), wherein the torsion spring body (521) and an adjusting disc (53) are sequentially mounted on the screw (51), and the torsion spring body (521) has an outwardly extending crossbar (522), characterized in that: The adjusting disk (53) can rotate on the screw (51) and can move along the axial direction of the screw (51). The adjusting disk (53) is provided with a first card (533) for moving the crossbar (522). The mounting base (1) is provided with a plurality of first card slots (14) that cooperate with the first card (533). The elastic element (58) applies an elastic force to the adjusting plate (53) so that the first card (533) cooperates with the first card slot (14).
2. The surface tension adjuster according to claim 1, characterized in that, The adjustment disc (53) includes a disc body (531), the disc body (531) has a notch (5311), the disc body (531) has an extension (5312) extending toward the notch (5311), the first card (533) is disposed at one end of the extension (5312), and the first card (533) extends toward the axial direction of the disc body (531).
3. The surface tension adjuster according to claim 2, characterized in that, The tension regulator also includes a second thread guide wheel (55), a pressure wheel (56), and an adjustment knob (57). The second thread guide wheel (55) and the pressure wheel (56) are sequentially mounted on the screw (51) and can move along the axial direction of the screw (51). The second thread guide wheel (55) is close to the adjustment disc (53). The adjustment knob (57) is threadedly engaged with the screw (51). The elastic element (58) is provided between the pressure wheel (56) and the adjustment knob (57).
4. The surface tension adjuster according to claim 3, characterized in that, The elastic element (58) is a spring, which is fitted onto the screw (51) and its two ends are respectively connected to the pressure wheel (56) and the adjustment knob (57).
5. The surface tension adjuster according to claim 3, characterized in that, A separator (54) is provided between the adjusting disc (53) and the second guide wheel (55). The separator (54) is rotatably mounted on the screw (51) and can move along the axial direction of the screw (51).
6. The surface tension adjuster according to claim 1, characterized in that, One end of the torsion spring body (521) is provided with a locking foot (523), and the other end is provided with the crossbar (522). The locking foot (523) engages with the screw (51). The crossbar (522) corresponds to the first card (533). One end of the crossbar (522) is provided with a line hook (524), and the line hook (524) is provided with a line guide position (525).
7. The surface tension adjuster according to claim 1, characterized in that, The mounting base (1) is provided with an outwardly protruding part (13), and one end of the protruding part (13) is provided with a first boss (131), and the first slot (14) is provided on the first boss (131).
8. The surface tension adjuster according to claim 7, characterized in that, The protrusion (13) is cylindrical in shape, and the first boss (131) is provided with a plurality of first slots (14), which are evenly arranged along the circumference of the protrusion (13).
9. The surface tension adjuster according to claim 8, characterized in that, The first boss (131) is provided with five first slots (14), which are evenly arranged along the circumferential direction of the protrusion (13).
10. The surface tension adjuster according to claim 2, characterized in that, The disc body (531) is provided with a second card (534), and the mounting base (1) is provided with a plurality of second slots (15) that cooperate with the second card (534). These second slots (15) are arranged along the rotation direction of the adjusting disc (53). During operation, the second card (534) cooperates with the second slots (15) under the elastic force of the elastic member (58).