Cloth padding device with load-bearing structure

CN224901743UActive Publication Date: 2026-10-27CHANGZHOU XILAIWEI TEXTILE TECH CO LTD
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Patent Information

Application Number
CN202522309637.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-31
Publication Date
2026-10-27
Estimated Expiration
2035-10-31

AI Technical Summary

Technical Problem

现有技术文件在使用时存在着一些缺点,如:在对扎染辊进行使用时,因需要多个扎染辊导致对设备有较大的压力,在对布料进行扎染时,压力则更大,容易对装置造成损坏,影响正常的扎染工作进行,而且在对布料进行扎染过程中,容易产生刺鼻有害气味,直接排出容易对工作环境造成污染,从而降低了装置使用的环保性

Benefits of technology

1.一种具有承重结构的布料轧染装置,通过重量检测座对收集槽进行设置,接着通过收集槽对承重架进行安装,然后通过承重架对滑槽进行设置,接着滑槽与限位轴的配合使用,对扎染辊进行连接,利用承重架对扎染辊进行安装作用,减小扎染辊对装置的压力,接着利用重量检测座对整体重量进行检测,且利用收集槽对多余的染料进行收集,从而保证扎染工作的正常进行。

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Abstract

The utility model belongs to cloth pad dyeing technical field especially relates to a cloth pad dyeing device with bearing structure, including work table, still include: The top fixed mounting of work table has the shell, the bottom fixed mounting of shell inside has the weight detection seat, the top fixed setting of weight detection seat has the collection groove, the top equidistance mounting of collection groove has the bearing frame, the surface of bearing frame all fixed settings has the sliding slot, through weight detection seat sets up collection groove, then through collection groove installs bearing frame, then through bearing frame sets up sliding slot, then the cooperation of sliding slot and limit axle is used to connect pad dyeing roll, utilizes bearing frame to install pad dyeing roll and acts, reduces pad dyeing roll to the pressure of device, then utilizes weight detection seat to detect the overall weight, and utilizes collection groove to collect the redundant dyestuff, thereby guarantees the normal operation of pad dyeing work.
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Description

Technical Field

[0001] This utility model belongs to the field of fabric padding and dyeing technology, and in particular relates to a fabric padding and dyeing device with a load-bearing structure. Background Technology

[0002] Padding is a dyeing method where the fabric is immersed in dye solution and then subjected to pressure from rollers to allow the dye solution to penetrate the fabric and remove excess solution. The process includes padding, drying, and color fixing. The residual dyeing rate is controlled within the range of 30%-100% depending on the material: approximately 30% for synthetic fibers, 65%-70% for cotton, and approximately 90% for viscose fibers. It is suitable for continuous production of woven fabrics. The equipment consists of a padding device, a drying unit, and a color fixing device. Infrared and hot air combined drying is used to reduce migration. When using multiple tie-dye rollers, the pressure on the equipment is significant, especially when tie-dyeing fabrics. This pressure can easily damage the equipment and affect normal tie-dyeing operations. Furthermore, the tie-dyeing process can generate pungent and harmful odors, which, if directly discharged, can pollute the working environment, reducing the environmental friendliness of the equipment. Therefore, a fabric padding device with a load-bearing structure is proposed.

[0003] For example, Chinese patent CN205099925U discloses a fabric dyeing device with a load-bearing structure, including a frame, a pressing roller disposed inside the frame, a guide frame disposed inside the frame, and a discharge frame disposed on the side of the frame. The frame is a closed frame structure made of pressure-resistant and high-temperature-resistant material. Several dyeing inlets are provided at the upper end of the frame, and a screen is provided at the lower end of the dyeing inlets. The pressing roller passes through the frame, and both ends of the pressing roller are connected to the inner side wall of the frame through bearings. A motor is provided at one end of the pressing roller, and a bracket is provided at the lower end of the motor. The motor is connected to the pressing roller through a coupling. The guide frame is disposed at the lower end of the pressing roller and passes through the frame. Both ends of the guide frame are connected to the inner side wall of the frame through bearings. The discharge frame is connected to the side of the frame by welding, and the discharge frame is in communication with the inside of the frame.

[0004] The existing technical documents have the following problems: Existing technical documents have several drawbacks in use, such as: the need for multiple tie-dye rollers when using them results in significant pressure on the equipment, which is even greater when tie-dyeing fabrics, potentially damaging the device and disrupting normal tie-dyeing operations. Furthermore, the tie-dyeing process can generate pungent and harmful odors, which, if directly emitted, can pollute the working environment, thus reducing the environmental friendliness of the equipment. Therefore, we propose a fabric tie-dyeing device with a load-bearing structure. Utility Model Content

[0005] The purpose of this invention is to address the aforementioned technical problems by providing a fabric dyeing device with a load-bearing structure, which facilitates the bearing of the dyeing rollers, the detection of the load-bearing capacity, and the purification of harmful odors.

[0006] In view of this, the present invention provides a fabric dyeing device with a load-bearing structure, including a workbench, and further comprising: a shell fixedly installed on the top of the workbench, a weight detection seat fixedly installed at the bottom inside the shell, a collection trough fixedly provided on the top of the weight detection seat, load-bearing frames equidistantly installed on the top of the collection trough, sliding grooves fixedly provided on the surface of the load-bearing frames, tie-dyeing rollers installed through both sides of the load-bearing frames, a purification pipe installed through one side of the workbench, a filter screen movably installed between the two ends inside the purification pipe, a purification screen movably installed on one side of the filter screen, an activated carbon screen movably installed on one side of the purification screen, and an exhaust fan movably installed on one side of the activated carbon screen.

[0007] Based on the above structure, the tie-dye roller is installed using a load-bearing frame to reduce the pressure of the tie-dye roller on the device. Then, the overall weight is detected using a weight detection seat, and excess dye is collected using a collection tank. Harmful gases in the exhaust gas are adsorbed using a purification net, and pungent odors in the exhaust gas are absorbed using an activated carbon net, thus facilitating the discharge of harmless and odorless odors and improving the environmental friendliness of the device.

[0008] Preferably, the surface of each tie-dye roller is fitted with a limiting shaft.

[0009] Preferably, a connecting seat is fitted onto the surface of the purification tube, and a connecting bolt is installed through one side of the connecting seat.

[0010] Preferably, a support plate is fixedly installed at the bottom of the workbench, and a base is fixedly installed at the bottom of the support plate.

[0011] Preferably, nuts are installed at equal intervals on the top of the base, and bolts are installed through the top of each nut.

[0012] Preferably, the outer casing has through slots on both sides, an inspection cover is installed through the surface of the outer casing, and a heating layer is fixedly provided on the inner wall of the outer casing.

[0013] Preferably, the surface of the inspection cover is equidistantly fitted with fixing bolts, which are made of stainless steel.

[0014] The beneficial effects of this utility model are: 1. A fabric dyeing apparatus with a load-bearing structure, comprising setting a collection trough through a weight detection seat, then installing a load-bearing frame through the collection trough, then setting a sliding chute through the load-bearing frame, then connecting the tie-dyeing roller through the cooperation of the sliding chute and the limiting shaft, using the load-bearing frame to install the tie-dyeing roller to reduce the pressure of the tie-dyeing roller on the apparatus, then using the weight detection seat to detect the overall weight, and using the collection trough to collect excess dye, thereby ensuring the normal operation of the tie-dyeing process.

[0015] 2. A fabric tie-dyeing device with a load-bearing structure, wherein a purification pipe is installed via a connecting seat, and then the connecting seat is installed via a connecting bolt. A filter screen, a purification screen, and an activated carbon screen are then movably installed via the purification pipe. An exhaust fan is used to exhaust air during the tie-dyeing process. The filter screen filters dust, the purification screen adsorbs harmful gases in the exhaust gas, and the activated carbon screen absorbs pungent odors from the exhaust gas, thus facilitating the discharge of harmless and odorless odors and improving the environmental friendliness of the device. Attached Figure Description

[0016] Figure 1 This is a perspective view of the entire utility model; Figure 2 This is a schematic diagram of the overall structure of this utility model; Figure 3 This is a partial structural diagram of the weight detection seat in this utility model; Figure 4 This is a partial structural diagram of the purification pipe in this utility model; Figure 5 This is a partial perspective view of the workbench in this utility model; Figure 6 This is a partial perspective view of the outer shell of this utility model.

[0017] The markings in the diagram are as follows: 1. Workbench; 101. Support plate; 102. Base; 103. Nut; 104. Bolt; 2. Outer shell; 201. Inlet / outlet slot; 202. Inspection cover; 203. Fixing bolt; 204. Heating layer; 3. Purification pipe; 301. Connecting seat; 302. Connecting bolt; 303. Exhaust fan; 304. Activated carbon mesh; 305. Purification mesh; 306. Filter mesh; 4. Weight detection seat; 401. Collection tank; 402. Support frame; 403. Slide; 404. Tie-dyeing roller; 405. Limiting shaft. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model. Example 1:

[0019] Please see Figures 1-6 A fabric dyeing device with a load-bearing structure includes a workbench 1, and further includes: a shell 2 fixedly installed on the top of the workbench 1, a weight detection seat 4 fixedly installed at the bottom inside the shell 2, a collection trough 401 fixedly installed on the top of the weight detection seat 4, a load-bearing frame 402 equidistantly installed on the top of the collection trough 401, a sliding groove 403 fixedly installed on the surface of the load-bearing frame 402, tie-dyeing rollers 404 penetrating through both sides of the load-bearing frame 402, a limit shaft 405 penetrating through the surface of the tie-dyeing rollers 404, a purification pipe 3 penetrating through one side of the workbench 1, a connecting seat 301 sleeved on the surface of the purification pipe 3, a connecting bolt 302 penetrating through one side of the connecting seat 301, a filter screen 306 movably installed between the two ends inside the purification pipe 3, a purification screen 305 movably installed on one side of the filter screen 306, an activated carbon screen 304 movably installed on one side of the purification screen 305, and an exhaust fan 303 movably installed on one side of the activated carbon screen 304.

[0020] In this invention, a weight detection seat 4 is used to set up a collection trough 401, then a support frame 402 is installed through the collection trough 401, and then a sliding groove 403 is set up through the support frame 402. The sliding groove 403, in conjunction with a limiting shaft 404, connects to the tie-dye roller 404. The support frame 402 is used to install the tie-dye roller 404, reducing the pressure of the tie-dye roller 405 on the device. The weight detection seat 4 then detects the overall weight, and the collection trough 401 collects excess dye, thus ensuring the normal operation of the tie-dyeing process. The purification pipe 3 is installed via the connecting seat 301, and then the connecting seat 301 is installed via the connecting bolt 302. Then, the filter screen 306, purification screen 305, and activated carbon screen 304 are installed via the purification pipe 3. Then, the exhaust fan 303 exhausts air during the tie-dyeing process. Then, the filter screen 306 filters dust. Then, the purification screen 305 adsorbs harmful gases in the exhaust gas. Then, the activated carbon screen 304 absorbs pungent odors in the exhaust gas, thus facilitating the discharge of harmless and odorless odors and improving the environmental friendliness of the device. Example 2:

[0021] Please see Figures 1-6A fabric dyeing apparatus with a load-bearing structure includes a workbench 1, and further includes: a support plate 101 fixedly installed at the bottom of the workbench 1, a base 102 fixedly installed at the bottom of the support plate 101, nuts 103 equidistantly installed at the top of the base 102, bolts 104 penetrating the top of each nut 103, a shell 2 fixedly installed at the top of the workbench 1, a weight detection seat 4 fixedly installed at the bottom inside the shell 2, a collection trough 401 fixedly installed at the top of the weight detection seat 4, and load-bearing frames 402 equidistantly installed at the top of the collection trough 401, the surface of the load-bearing frames 402 being fixedly installed. A sliding groove 403 is fixedly provided. Tie-dye rollers 404 are installed through both sides of the load-bearing frame 402. Limiting shafts 405 are installed through the surface of each tie-dye roller 404. A purification pipe 3 is installed through one side of the workbench 1. A connecting seat 301 is sleeved on the surface of the purification pipe 3. A connecting bolt 302 is installed through one side of the connecting seat 301. A filter screen 306 is movably installed between the two ends inside the purification pipe 3. A purification screen 305 is movably installed on one side of the filter screen 306. An activated carbon screen 304 is movably installed on one side of the purification screen 305. An exhaust fan 303 is movably installed on one side of the activated carbon screen 304.

[0022] In this utility model, the workbench 1 is installed by the support plate 101, and then the support plate 101 is installed by the base 102. Then, the base 102 is installed by the cooperation of bolts 104 and nuts 103, thereby increasing the stability of the workbench 1 installation. Example 3:

[0023] Please see Figures 1-6A fabric dyeing apparatus with a load-bearing structure includes a workbench 1, and further includes: a support plate 101 fixedly installed at the bottom of the workbench 1, a base 102 fixedly installed at the bottom of the support plate 101, nuts 103 equidistantly installed at the top of the base 102, bolts 104 penetrating the top of each nut 103, a shell 2 fixedly installed at the top of the workbench 1, inlet and outlet slots 201 penetrating on both sides of the shell 2, an inspection cover 202 penetrating the surface of the shell 2, a heating layer 204 fixedly installed on the inner wall of the shell 2, fixing bolts 203 equidistantly installed on the surface of the inspection cover 202, the fixing bolts 203 being made of stainless steel, and a weight detection seat 4 fixedly installed at the bottom inside the shell 2, the top of the weight detection seat 4... A collection tank 401 is fixedly installed. A support frame 402 is installed at equal intervals on the top of the collection tank 401. The surface of the support frame 402 is fixedly provided with a sliding groove 403. Tie-dye rollers 404 are installed through both sides of the support frame 402. Limiting shafts 405 are installed through the surface of the tie-dye rollers 404. A purification pipe 3 is installed through one side of the workbench 1. A connecting seat 301 is sleeved on the surface of the purification pipe 3. A connecting bolt 302 is installed through one side of the connecting seat 301. A filter screen 306 is movably installed between the two ends inside the purification pipe 3. A purification screen 305 is movably installed on one side of the filter screen 306. An activated carbon screen 304 is movably installed on one side of the purification screen 305. An exhaust fan 303 is movably installed on one side of the activated carbon screen 304.

[0024] In this utility model, the inspection cover 202 is installed through the outer shell 2, and then the inspection cover 202 is fixed through the fixing bolt 203. Then, the inlet and outlet groove 201 is set through the outer shell 2, and then the heating layer 204 is set through the outer shell 2, which facilitates the constant temperature effect of the tie-dyeing environment and increases the tie-dyeing effect.

[0025] Working principle: The workbench 1 is installed via the support plate 101, and then the support plate 101 is installed via the base 102. The base 102 is then installed using bolts 104 and nuts 103. The inspection cover 202 is installed via the outer casing 2 and then fixed using fixing bolts 203. The inlet / outlet groove 201 is then set via the outer casing 2, followed by the heating layer 204. The collection trough 401 is set via the weight detection seat 4, and then the support frame 402 is installed via the collection trough 401. The slide 403 is then set via the support frame 402, and finally, the slide 403, in conjunction with the limiting shaft 404, regulates the flow of the dyeing rollers. Connect 404, install the tie-dye roller 404 using the load-bearing frame 402, then use the weight detection seat 4 to detect the overall weight, and use the collection tank 401 to collect excess dye. Install the purification pipe 3 through the connecting seat 301, then install the connecting seat 301 through the connecting bolt 302. Then, install the filter screen 306, purification screen 305 and activated carbon screen 304 through the purification pipe 3. Then, use the exhaust fan 303 to exhaust air during the tie-dyeing process, then use the filter screen 306 to filter dust, then use the purification screen 305 to adsorb harmful gases in the exhaust gas, and then use the activated carbon screen 304 to absorb pungent odors in the exhaust gas.

[0026] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A fabric dyeing apparatus with a load-bearing structure, comprising a workbench (1), characterized in that, Also includes: The top of the workbench (1) is fixedly equipped with a shell (2), and the bottom of the shell (2) is fixedly equipped with a weight detection seat (4). The top of the weight detection seat (4) is fixedly equipped with a collection trough (401). The top of the collection trough (401) is equidistantly equipped with a load-bearing frame (402). The surface of the load-bearing frame (402) is fixedly equipped with a sliding groove (403). The two sides of the load-bearing frame (402) are connected through a tie-dyeing roller (404). The side of the workbench (1) is connected through a purification pipe (3). The two ends of the purification pipe (3) are movably installed with a filter screen (306). The side of the filter screen (306) is movably equipped with a purification screen (305). The side of the purification screen (305) is movably equipped with an activated carbon screen (304). The side of the activated carbon screen (304) is movably equipped with an exhaust fan (303).

2. The fabric dyeing apparatus with a load-bearing structure according to claim 1, characterized in that: Limiting shafts (405) are installed through the surface of each tie-dye roller (404).

3. The fabric dyeing apparatus with a load-bearing structure according to claim 1, characterized in that: The surface of the purification tube (3) is fitted with a connecting seat (301), and a connecting bolt (302) is installed through one side of the connecting seat (301).

4. The fabric dyeing apparatus with a load-bearing structure according to claim 1, characterized in that: A support plate (101) is fixedly installed at the bottom of the workbench (1), and a base (102) is fixedly installed at the bottom of the support plate (101).

5. A fabric dyeing apparatus with a load-bearing structure according to claim 4, characterized in that: Nuts (103) are equidistantly installed on the top of the base (102), and bolts (104) are installed through the top of each nut (103).

6. The fabric dyeing apparatus with a load-bearing structure according to claim 1, characterized in that: The outer shell (2) has inlet and outlet slots (201) through both sides, and an inspection cover (202) through the surface of the outer shell (2). A heating layer (204) is fixedly provided on the inner wall of the outer shell (2).

7. A fabric dyeing apparatus with a load-bearing structure according to claim 6, characterized in that: The surface of the inspection cover (202) is equidistantly fitted with fixing bolts (203), which are made of stainless steel.

Citation Information

Patent Citations

  • Cloth pad dyeing device with load -carrying members

    CN205099925U