A push-pull type jigging machine
Patent Information
- Application Number
- CN202522525320.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-28
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-11-28
AI Technical Summary
[0003]现有的推拉式卷染机缸体移动时主要是通过驱动部件驱动,而驱动部件不具有自锁功能,进而需要借助缸体上的锁紧结构来进行锁紧,若缸体没有移动到位,则需要手工拉动缸体,容易导致缸体无法有效锁紧
[0011]与现有技术相比,本实用新型的有益效果是:通过在基座上设置驱动电机、齿轮一和缸体齿条之间的配合,便于对移动缸体进行驱动,又在基座上设置限位机构,限位机构中齿轮二和弧形齿条之间的配合,便于对移动缸体进行限位,进而保证移动缸体的定位稳定性,锁定后再通过锁紧结构加固,提升缸体间连接可靠性。
Smart Images

Figure CN224901746U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of dyeing machine technology, specifically a push-pull dyeing machine. Background Technology
[0002] A dyeing roll machine, also known as a dyeing vat or machine cylinder, is a flat-width intermittent dyeing device used for high-temperature, high-pressure dyeing of synthetic fiber fabrics and ambient-temperature, ambient-pressure dyeing of natural and blended fabrics. It is suitable for dyeing and pretreatment processes of fabrics such as silk, cotton, and synthetic fibers. The main body of the equipment consists of a roll roller, a dyeing vat, a gear differential mechanism, and a vat cover. The equipment achieves flat-width dyeing of the fabric through alternating rolls. The gear mechanism ensures constant linear speed and tension control, preventing wrinkles in the fabric. The vat cover is available in ambient-temperature (insulated) and high-temperature, high-pressure (temperature exceeding 100℃) types to suit the different dyeing needs of synthetic and natural fibers.
[0003] The existing push-pull dyeing machine mainly moves the cylinder through a drive component, which does not have a self-locking function. Therefore, it is necessary to use the locking structure on the cylinder to lock it. If the cylinder does not move into place, it needs to be pulled manually, which can easily lead to the cylinder not being able to lock effectively. Utility Model Content
[0004] The purpose of this invention is to provide a push-pull type dyeing machine to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a push-pull type dyeing machine, comprising a base, a fixed cylinder fixedly connected to the top outer wall of the base, two symmetrically arranged tracks fixedly connected to the top outer wall of the base, a movable cylinder provided on one side of the fixed cylinder, and four symmetrically arranged fixed frames fixedly connected to the outer wall of the movable cylinder, with track wheels rotatably connected to one side of each of the four fixed frames, the four track wheels respectively arranged on the two tracks, a cylinder rack fixedly connected to the outer wall of the movable cylinder near the base, a drive motor fixedly connected to the top outer wall of the base, and a gear I fixedly connected to the output shaft of the drive motor, the gear I meshing with the cylinder rack, a limit mechanism installed on the top outer wall of the base, the limit mechanism being connected to the transmission shaft of the gear I, and a limit switch fixedly connected to the outer wall of the movable cylinder.
[0006] Preferably, the limiting mechanism includes a limiting box fixedly connected to the base, and the outer walls on both sides of the limiting box are provided with a plurality of heat dissipation holes evenly distributed. A detachable cover plate is fixedly connected to one side of the outer wall of the limiting box, and a limiting component is installed on one side of the inner wall of the limiting box.
[0007] Preferably, the limiting component includes a second gear rotatably connected to the inner wall of the limiting box, and one end of the transmission shaft of the second gear is fixedly connected to the first gear. An arc-shaped rack is rotatably connected to one side of the inner wall of the limiting box, and the arc-shaped rack meshes with the second gear.
[0008] Preferably, the limiting component further includes a screw rotatably connected to the inner wall of the limiting box, and a drive seat screwed to the outer wall of the screw. A connecting plate is rotatably connected to the outer wall of the drive seat, and one end of the connecting plate is rotatably connected to an arc-shaped rack. A servo motor is fixedly connected to the inner wall of the limiting box, and a pulley is fixedly connected to the output shaft of the servo motor. A second pulley is fixedly connected to the outer wall of the screw, and the second pulley and the first pulley are connected by the same belt.
[0009] Preferably, a dyeing tank assembly is fixedly connected to the inner wall of the fixed cylinder, and a fabric rolling roller assembly is rotatably installed on the inner wall of the fixed cylinder. A tensioning assembly is provided on one side of each fabric rolling roller assembly.
[0010] Preferably, a steam pipe component connected to the fixed cylinder is fixedly connected to the outer wall of the top of the base, and a water inlet pipe is fixedly connected to the outer wall of the fixed cylinder.
[0011] Compared with the prior art, the beneficial effects of this utility model are: by setting a drive motor, gear one and cylinder rack on the base, the movement of the cylinder is facilitated; by setting a limiting mechanism on the base, the movement of the cylinder is facilitated by the cooperation between gear two and arc rack in the limiting mechanism, thereby ensuring the positioning stability of the movement of the cylinder; and by further strengthening it with a locking structure after locking, the reliability of the connection between cylinders is improved. Attached Figure Description
[0012] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the AA cross-sectional structure of this utility model; Figure 3 This is a schematic diagram of the limiting box structure of this utility model; Figure 4 This is a schematic diagram of the cover plate and limiting component structure of this utility model; Figure 5 This is a schematic diagram of the gear 2 and the arc-shaped rack structure of this utility model.
[0013] The components represented by each number in the attached diagram are listed below: 1. Base; 2. Track; 3. Fixed cylinder; 4. Moving cylinder; 5. Fixing frame; 6. Track wheel; 7. Steam pipeline components; 8. Water inlet pipe; 9. Limit switch; 10. Dyeing tank assembly; 11. Drive motor; 12. Gear 1; 13. Cylinder rack; 14. Limiting mechanism; 15. Fabric roll assembly; 16. Limiting box; 17. Heat dissipation hole; 18. Cover plate; 19. Limiting assembly; 20. Gear 2; 21. Arc rack; 22. Screw; 23. Connecting plate; 24. Drive base; 25. Servo motor; 26. Belt. Detailed Implementation
[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0015] This utility model provides a technical solution: like Figure 1 - Figure 5 The push-pull type dyeing machine shown includes a base 1, a fixed cylinder 3 fixedly connected to the top outer wall of the base 1, two symmetrically arranged rails 2 fixedly connected to the top outer wall of the base 1, a movable cylinder 4 arranged on one side of the fixed cylinder 3, and four symmetrically arranged fixed frames 5 fixedly connected to the outer wall of the movable cylinder 4, with track wheels 6 rotatably connected to one side of the outer wall of each of the four fixed frames 5, and the four track wheels 6 respectively arranged on the two rails 2. A cylinder rack 13 is fixedly connected to the movable cylinder 4 near the outer wall of the base 1. A drive motor 11 is fixedly connected to the top outer wall of the base 1, and a gear 12 is fixedly connected to the output shaft of the drive motor 11. The gear 12 and the cylinder rack 13 mesh with each other. A limit mechanism 14 is installed on the top outer wall of the base 1, and the limit mechanism 14 is connected to the transmission shaft of the gear 12. A limit switch 9 is fixedly connected to the outer wall of the movable cylinder 4.
[0016] In this embodiment, the track 2 facilitates the installation of the movable cylinder 4, and the cooperation between the movable cylinder 4 and the fixed cylinder 3 facilitates the dyeing of the fabric. The track wheel 6 facilitates the movement of the movable cylinder 4 on the track 2. The drive motor 11 starts and drives the gear 12 to rotate. When the gear 12 rotates, it cooperates with the cylinder rack 13 to drive the movable cylinder 4 to move. The limit mechanism 14 facilitates the limitation and fixation of the movable cylinder 4. The limit switch 9 facilitates the limitation of the stroke of the movable cylinder 4. The limit mechanism 14 is used to fix the movable cylinder 4.
[0017] like Figure 2 - Figure 5 The limiting mechanism 14 shown includes a limiting box 16 fixedly connected to the base 1, and multiple equally spaced heat dissipation holes 17 are provided on both outer walls of the limiting box 16. A detachable cover plate 18 is fixedly connected to one outer wall of the limiting box 16. A limiting component 19 is installed on one inner wall of the limiting box 16. The limiting component 19 includes a gear 20 rotatably connected to the inner wall of the limiting box 16, and one end of the transmission shaft of the gear 20 is fixedly connected to the gear 12. An arc-shaped rack 21 is rotatably connected to one inner wall of the limiting box 16. 1 meshes with gear 20. The limiting assembly 19 also includes a screw 22 rotatably connected to the inner wall of the limiting box 16, and a drive seat 24 is screwed to the outer wall of the screw 22. A connecting plate 23 is rotatably connected to the outer wall of the drive seat 24, and one end of the connecting plate 23 is rotatably connected to the arc-shaped rack 21. A servo motor 25 is fixedly connected to the inner wall of the limiting box 16, and a pulley 1 is fixedly connected to the output shaft of the servo motor 25. A pulley 2 is fixedly connected to the outer wall of the screw 22, and the same belt 26 connects the pulley 2 and the pulley 1.
[0018] In this embodiment, when the moving cylinder 4 needs to move, the servo motor 25 starts, and the belt 26 drives the screw 22 to rotate. When the screw 22 rotates, it drives the drive seat 24 to move. When the drive seat 24 moves towards the arc rack 21, it works with the connecting plate 23 to push the arc rack 21 away from the gear 20. At this time, the lock of the gear 20 is released, and the drive motor 11 starts, working with the gear 12 and the cylinder rack 13 to drive the moving cylinder 4 to move. When the moving cylinder 4 moves to the designated position, the servo motor 25 drives in the opposite direction to make the arc rack 21 mesh with the gear 20, thereby achieving the limit fixation of the moving cylinder 4.
[0019] like Figure 1 - Figure 2 The inner wall of the fixed cylinder 3 shown is fixedly connected to the dyeing tank assembly 10, and the inner wall of the fixed cylinder 3 is rotatably mounted with the fabric rolling roller assembly 15. Tensioning components are provided on one side of the fabric rolling roller assembly 15. The top outer wall of the base 1 is fixedly connected to the steam pipeline component 7 connected to the fixed cylinder 3, and the outer wall of the fixed cylinder 3 is fixedly connected to the water inlet pipe 8.
[0020] In this embodiment, the dyeing tank assembly 10 is used to store dye, and the cloth roll assembly 15 rotates to drive the cloth through the dye, thereby dyeing the cloth. The tensioning assembly is set to facilitate tensioning of the cloth, the steam pipeline component 7 is set to facilitate the delivery of steam to the tank, and the water inlet pipe 8 is set to facilitate the delivery of dye to the tank.
[0021] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0022] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A push-pull type dyeing machine, comprising a base (1), characterized in that: A fixed cylinder (3) is fixedly connected to the top outer wall of the base (1). Two symmetrically arranged rails (2) are fixedly connected to the top outer wall of the base (1). A movable cylinder (4) is provided on one side of the fixed cylinder (3). Four symmetrically arranged fixed frames (5) are fixedly connected to the outer wall of the movable cylinder (4). A track wheel (6) is rotatably connected to one side of the outer wall of each of the four fixed frames (5). The four track wheels (6) are respectively arranged on the two rails (2). A cylinder rack (13) is fixedly connected to the outer wall of the movable cylinder (4) near the base (1). A drive motor (11) is fixedly connected to the top outer wall of the base (1). A gear (12) is fixedly connected to the output shaft of the drive motor (11). The gear (12) and the cylinder rack (13) mesh with each other. A limit mechanism (14) is installed on the top outer wall of the base (1). The limit mechanism (14) and the gear (12) are connected to the transmission shaft. A limit switch (9) is fixedly connected to the outer wall of the movable cylinder (4).
2. The push-pull type dyeing machine according to claim 1, characterized in that: The limiting mechanism (14) includes a limiting box (16) fixedly connected to the base (1), and multiple heat dissipation holes (17) are provided on both sides of the outer wall of the limiting box (16). A detachable cover plate (18) is fixedly connected to one side of the outer wall of the limiting box (16), and a limiting component (19) is installed on one side of the inner wall of the limiting box (16).
3. A push-pull type dyeing machine according to claim 2, characterized in that: The limiting component (19) includes a second gear (20) rotatably connected to the inner wall of the limiting box (16), and one end of the transmission shaft of the second gear (20) is fixedly connected to the first gear (12). An arc-shaped rack (21) is rotatably connected to one side of the inner wall of the limiting box (16), and the arc-shaped rack (21) meshes with the second gear (20).
4. A push-pull type dyeing machine according to claim 3, characterized in that: The limiting component (19) further includes a screw (22) rotatably connected to the inner wall of the limiting box (16), and a drive seat (24) is screwed to the outer wall of the screw (22). A connecting plate (23) is rotatably connected to the outer wall of the drive seat (24), and one end of the connecting plate (23) is rotatably connected to the arc-shaped rack (21). A servo motor (25) is fixedly connected to the inner wall of the limiting box (16), and a pulley is fixedly connected to the output shaft of the servo motor (25). A second pulley is fixedly connected to the outer wall of the screw (22), and the same belt (26) connects the second pulley and the first pulley.
5. A push-pull type dyeing machine according to claim 1, characterized in that: The inner wall of the fixed cylinder (3) is fixedly connected to the dyeing tank assembly (10), and the inner wall of the fixed cylinder (3) is rotatably installed with the cloth rolling roller assembly (15), and a tensioning assembly is provided on one side of the cloth rolling roller assembly (15).
6. A push-pull type dyeing machine according to claim 1, characterized in that: The base (1) has a steam pipe component (7) fixedly connected to the outer wall of the top and connected to the fixed cylinder (3), and the fixed cylinder (3) has a water inlet pipe (8) fixedly connected to the outer wall.