Adjustable intelligent variable frequency pad dyeing machine

Abstract

The utility model relates to the technical field of jigger, concretely is a kind of adjustable intelligent variable frequency jigger, including the shell of jigger, the side outer wall of shell is provided with feeding mechanism, the side outer wall of shell is hinged with two symmetrical gas cylinder one, and the piston rod of two gas cylinder one is all fixedly connected with fixed frame, same cloth feeding roller is rotatably connected between two fixed frames, the both sides inner wall of shell is rotatably connected with two guide rollers;The utility model is through the cooperation between feeding mechanism, metering pump and liquid level sensor, it is convenient to carry out the quantitative dye addition of jigger, it is convenient to carry out the stirring of dye in material cylinder again in the feeding mechanism and set up stirring assembly, avoid dye deposition in material cylinder, the setting of adjusting assembly is convenient to cooperate stirring assembly and carry out uniform stirring of the dye of material cylinder, cooperate metering pump and realize side stirring side feeding, effectively solve the problem of inconvenient adjustment of traditional jigger feeding mechanism.

Description

Technical Field

[0001] This utility model relates to the field of dyeing machine technology, specifically an adjustable intelligent frequency conversion dyeing machine. Background Technology

[0002] A dyeing roll machine, also known as a dyeing vat or machine cylinder, is a flat-width intermittent dyeing device used for high-temperature, high-pressure dyeing of synthetic fiber fabrics and ambient-temperature, ambient-pressure dyeing of natural and blended fabrics. It is suitable for dyeing and pretreatment processes of fabrics such as silk, cotton, and synthetic fibers. The main body of the equipment consists of a roll roller, a dyeing vat, a gear differential mechanism, and a vat cover. The equipment achieves flat-width dyeing of the fabric through alternating rolls. The gear mechanism ensures constant linear speed and tension control, preventing wrinkles in the fabric. The vat cover is available in ambient-temperature (insulated) and high-temperature, high-pressure (temperature exceeding 100℃) types to suit the different dyeing needs of synthetic and natural fibers.

[0003] Existing frequency conversion dyeing machines allow for adjustable unwinding and rewinding speeds to achieve matching. However, dye needs to be added in real-time during the dyeing process; otherwise, uneven dyeing of the fabric will occur. But the feeding mechanism of current dyeing machines is not easily adjustable, leading to situations where too much or too little dye is added, directly affecting the quality of the dyeing process. Utility Model Content

[0004] The purpose of this invention is to provide an adjustable intelligent frequency conversion dyeing machine to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an adjustable intelligent frequency conversion dyeing machine, comprising a casing of the dyeing machine, a feeding mechanism provided on one outer wall of the casing, two symmetrically arranged cylinders hinged to one outer wall of the casing, and a fixed frame fixedly connected to the piston rod of each of the two cylinders, with the same feed roller rotatably connected between the two fixed frames, two guide rollers rotatably connected to the inner walls of both sides of the casing, and a liquid level sensor fixedly connected to one inner wall of the casing, the liquid level sensor being located above the two guide rollers, and a metering pump fixedly connected to the outer wall of the casing, with the output end of the metering pump communicating with the interior of the casing.

[0006] Preferably, the feeding mechanism includes a material cylinder, and a top cover is fixedly connected to the top outer wall of the material cylinder. A driving component and an adjusting component are provided on the top of the top cover, and a stirring component connected to the driving component is provided at the bottom of the top cover. A discharge pipe communicating with the material cylinder is fixedly connected to the bottom outer wall of the material cylinder, and the discharge pipe is connected to the metering pump through a pipeline. A detachable cover plate is snapped onto the top outer wall of the material cylinder.

[0007] Preferably, the stirring assembly includes a rotating seat rotatably connected to the bottom of the top cover, and the outer wall of the bottom of the rotating seat is provided with a groove. A prism is slidably connected to the inner wall of the groove, and a stirring rod is fixedly connected to one end of the bottom of the prism. Multiple stirring blades are fixedly connected to the outer wall of the stirring rod. A mounting frame is rotatably connected to the outer wall of the stirring rod, and two mounting rods are slidably connected to the outer wall of the mounting frame. Springs are sleeved on the outer walls of the two mounting rods. Two circular openings are opened on the top outer wall of the top cover. The two mounting rods are slidably connected to the inner walls of the two circular openings, and a mounting seat is fixedly connected to one end of each mounting rod. A circular opening is opened on the outer wall of the mounting seat.

[0008] Preferably, the adjustment assembly includes a mounting shaft that is horizontally rotatably connected to the top of the top cover, and two cams are fixedly connected to the outer wall of the mounting shaft. The two cams are respectively located in the circular openings on the two mounting seats. A servo motor is fixedly connected to one side of the top of the top cover, and the output shaft of the servo motor is fixedly connected to the mounting shaft.

[0009] Preferably, the drive assembly includes a motor fixedly connected to the top cover, and a pulley one fixedly connected to the output shaft of the motor. A pulley two connected to the rotating seat is rotatably connected to the top outer wall of the top cover, and the pulley two and pulley one are connected by the same belt.

[0010] Preferably, a fabric rolling roller and an auxiliary roller are rotatably connected to the inner walls of both sides of the outer casing, and a tensioning assembly is fixedly connected to the inner wall of the outer casing on one side of both the fabric rolling roller and the auxiliary roller. An adjusting frame is rotatably connected to one side of the outer wall of the outer casing, and the same fabric output roller is rotatably connected to the inner walls of both sides of the adjusting frame. Two symmetrically arranged cylinders are rotatably connected to one side of the outer wall of the outer casing, and the piston rods of the two cylinders are rotatably connected to the adjusting frame. A control box is fixedly connected to one side of the outer wall of the outer casing, and the control box is electrically connected to cylinder one, cylinder two, liquid level sensor and servo motor.

[0011] Compared with the prior art, the beneficial effects of this utility model are as follows: the cooperation between the feeding mechanism, the metering pump and the liquid level sensor facilitates the quantitative addition of dye to the dyeing machine. Furthermore, the addition of a stirring component in the feeding mechanism facilitates the stirring of the dye in the barrel, preventing the dye from settling in the barrel. The setting of the adjustment component facilitates the uniform stirring of the dye in the barrel in conjunction with the stirring component. Combined with the metering pump, it enables simultaneous stirring and feeding, effectively solving the problem of inconvenient adjustment of the feeding mechanism in traditional dyeing machines. Attached Figure Description

[0012] Figure 1 This is a front view structural diagram of the present invention; Figure 2 This is a schematic diagram of the AA cross-sectional structure of this utility model; Figure 3 This is a schematic diagram of the material cylinder and stirring assembly of this utility model; Figure 4 This is a schematic diagram of the adjustment component and top cover structure of this utility model; Figure 5 This is a schematic diagram of the stirring rod and stirring blade structure of this utility model.

[0013] The components represented by each number in the attached diagram are listed below: 1. Outer shell; 2. Feeding mechanism; 3. Control box; 4. Cylinder 1; 5. Feed roller; 6. Metering pump; 7. Cylinder 2; 8. Adjusting frame; 9. Feed roller; 10. Rolling roller; 11. Tensioning assembly; 12. Auxiliary roller; 13. Guide roller; 14. Liquid level sensor; 15. Material cylinder; 16. Feed pipe; 17. Top cover; 18. Drive assembly; 19. Adjusting assembly; 20. Stirring assembly; 21. Cover plate; 22. Motor; 23. Belt; 24. Servo motor; 25. Mounting rod; 26. Spring; 27. Mounting frame; 28. Mounting base; 29. ​​Rotating base; 30. Prism; 31. Stirring rod; 32. Stirring blade; 33. Mounting shaft; 34. Cam. Detailed Implementation

[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0015] This utility model provides a technical solution: like Figures 1-5 The adjustable intelligent frequency conversion dyeing machine shown includes a housing 1. A feeding mechanism 2 is provided on one outer wall of the housing 1. Two symmetrically arranged cylinders 4 are hinged to one outer wall of the housing 1, and a fixed frame is fixedly connected to the piston rod of each cylinder 4. The same feed roller 5 is rotatably connected between the two fixed frames. Two guide rollers 13 are rotatably connected to the inner walls of both sides of the housing 1. A liquid level sensor 14 is fixedly connected to one inner wall of the housing 1. The liquid level sensor 14 is located above the two guide rollers 13. A metering pump 6 is fixedly connected to the outer wall of the housing 1, and the output end of the metering pump 6 is connected to the interior of the housing 1.

[0016] In this embodiment, the feeding mechanism 2 facilitates the addition of dye to the dyeing machine, and the liquid level sensor 14 facilitates real-time monitoring of the dye in the dyeing machine. When the dye level in the dyeing machine is lower than the set value, the metering pump 6 is started and works with the feeding mechanism 2 to replenish the dyeing machine. The metering pump 6 and the liquid level sensor 14 work together to achieve quantitative replenishment. The fabric feed roller 5 facilitates the entry of the fabric into the dyeing machine, and the two guide rollers 13 facilitate the guidance of the fabric into the dye.

[0017] like Figures 3-4 The feeding mechanism 2 shown includes a material cylinder 15, and a top cover 17 is fixedly connected to the top outer wall of the material cylinder 15. A drive assembly 18 and an adjustment assembly 19 are provided on the top of the top cover 17, and a stirring assembly 20 connected to the drive assembly 18 is provided at the bottom of the top cover 17. A discharge pipe 16 connected to the material cylinder 15 is fixedly connected to the bottom outer wall of the material cylinder 15, and the discharge pipe 16 is connected to the metering pump 6 through a pipe. A detachable cover plate 21 is snapped onto the top outer wall of the material cylinder 15.

[0018] In this embodiment, the material cylinder 15 facilitates the storage of dye, the stirring component 20 facilitates the stirring of dye in the material cylinder 15, the adjusting component 19 facilitates the uniform stirring of dye in conjunction with the stirring component 20, the detachable cover plate 21 facilitates the injection of material into the material cylinder 15, and the metering pump 6, in conjunction with the discharge pipe 16, transports dye to the dyeing machine.

[0019] like Figures 4-5 The stirring assembly 20 shown includes a rotating seat 29 rotatably connected to the bottom of the top cover 17. The outer wall of the bottom of the rotating seat 29 has a groove. A prism 30 is slidably connected to the inner wall of the groove. A stirring rod 31 is fixedly connected to one end of the bottom of the prism 30. Multiple stirring blades 32 are fixedly connected to the outer wall of the stirring rod 31. A mounting bracket 27 is rotatably connected to the outer wall of the stirring rod 31. Two mounting rods 25 are slidably connected to the outer wall of the mounting bracket 27. Springs 26 are sleeved on the outer walls of the two mounting rods 25. Two round openings are opened on the top outer wall of the top cover 17. The two mounting rods 25 are slidably connected to the inner walls of the two round openings respectively. A mounting base 28 is fixedly connected to one end of each mounting rod 25. A round opening is opened on the outer wall of the mounting base 28.

[0020] In this embodiment, the rotating seat 29 rotates in conjunction with the prism 30 to drive the stirring blade 32 on the stirring rod 31 to stir the dye. The prism 30 can slide up and down in the rotating seat 29, thereby driving the stirring blade 32 to move up and down, which facilitates thorough stirring of the dye.

[0021] like Figures 3-4The adjustment assembly 19 shown includes a mounting shaft 33 that is horizontally rotatably connected to the top of the top cover 17, and two cams 34 are fixedly connected to the outer wall of the mounting shaft 33. The two cams 34 are respectively located in the circular openings on the two mounting seats 28. A servo motor 24 is fixedly connected to one side of the top of the top cover 17, and the output shaft of the servo motor 24 is fixedly connected to the mounting shaft 33. The drive assembly 18 includes a motor 22 fixedly connected to the top cover 17, and a pulley 1 is fixedly connected to the output shaft of the motor 22. A pulley 2 connected to the rotating seat 29 is rotatably connected to the outer wall of the top of the top cover 17, and the same belt 23 is connected between the pulley 2 and the pulley 1.

[0022] In this embodiment, the motor 22 starts and drives the rotating seat 29 to rotate via the belt 23. When the rotating seat 29 rotates, it drives the stirring blade 32 to stir the dye. The servo motor 24 starts and directly drives the mounting shaft 33 and the cam 34 to rotate. When the cam 34 rotates, it works with the mounting seat 28 to drive the mounting rod 25 to slide on the top cover 17. When the two mounting rods 25 slide, they can directly drive the stirring blade 32 to rise and fall inside the material cylinder 15. When the stirring blade 32 rises and falls and slides, it expands the stirring range of the stirring blade 32.

[0023] like Figures 1-2 The inner walls of the outer casing 1 shown are rotatably connected to a fabric rolling roller 10 and an auxiliary roller 12 on both sides, and a tensioning assembly 11 fixedly connected to the inner wall of the outer casing 1 is provided on one side of both the fabric rolling roller 10 and the auxiliary roller 12. An adjusting frame 8 is rotatably connected to one side of the outer wall of the outer casing 1, and the same fabric output roller 9 is rotatably connected to the inner walls of both sides of the adjusting frame 8. Two symmetrically arranged cylinders 7 are rotatably connected to one side of the outer wall of the outer casing 1, and the piston rods of the two cylinders 7 are rotatably connected to the adjusting frame 8. A control box 3 is fixedly connected to one side of the outer wall of the outer casing 1, and the control box 3 is electrically connected to cylinder 4, cylinder 7, liquid level sensor 14 and servo motor 24.

[0024] In this embodiment, the cooperation between the fabric roll 10 and the auxiliary roll 12 facilitates the release and winding of the fabric. The tensioning component 11 facilitates the tensioning of the dyed fabric. The cylinder 7 facilitates the adjustment of the angle of the adjusting frame 8. The fabric output roller 9 facilitates the output of the fabric. The controller in the control box 3 can control the amount of material replenished by the metering pump 6 each time, based on the rotation speed of the fabric roll 10 and the auxiliary roll 12, in conjunction with the liquid level sensor 14. The amount of material replenished each time is not constant. The consumption of dye varies depending on the rotation speed of the fabric roll 10 and the auxiliary roll 12.

[0025] Centralized intelligent control is achieved through the electrical connection of control box 3 with cylinder 4, cylinder 7, liquid level sensor 14, servo motor 24, and metering pump 6. Liquid level sensor 14 monitors the dye liquid level inside the outer casing 1 in real time. When the liquid level is lower than the set value, metering pump 6 starts precisely and cooperates with feeding mechanism 2 to replenish the dye. The amount of dye replenished by metering pump 6 can be dynamically adjusted according to the rotation speed of fabric roll 10 and auxiliary roll 12 to adapt to the dye consumption requirements at different rates. In feeding mechanism 2, drive component 18 drives stirring blade 32 of stirring component 20 to rotate and stir the dye in material cylinder 15. At the same time, adjustment component 19 drives cam through servo motor 24. Rotating wheel 34, in conjunction with mounting base 28 and mounting rod 25, drives stirring rod 31 and stirring blade 32 to move up and down, expanding the stirring range and achieving coordinated adjustment of uniform dye stirring and simultaneous stirring and feeding. In addition, cylinder 1 4 can adjust the position of feed roller 5 to adapt to the fabric feeding requirements, cylinder 2 7 can adjust the angle of adjustment frame 8, thereby adjusting the position of output roller 9, and tensioning component 11 helps to maintain stable tension of dyed fabric. The whole system forms an intelligent adjustment system covering the entire process of dye addition, stirring, and fabric transmission tension, solving the problems of inconvenient adjustment of feeding mechanism 2, easy dye sedimentation, and affected dyeing quality in traditional roll dyeing machines.

[0026] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0027] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An adjustable intelligent frequency conversion dyeing machine, comprising a casing (1) of the dyeing machine, characterized in that: A feeding mechanism (2) is provided on one side of the outer wall of the outer shell (1). Two symmetrically arranged cylinders (4) are hinged to one side of the outer wall of the outer shell (1). A fixed frame is fixedly connected to the piston rod of each cylinder (4). The same feeding roller (5) is rotatably connected between the two fixed frames. Two guide rollers (13) are rotatably connected to both sides of the inner wall of the outer shell (1). A liquid level sensor (14) is fixedly connected to one side of the inner wall of the outer shell (1). The liquid level sensor (14) is located above the two guide rollers (13). A metering pump (6) is fixedly connected to the outer wall of the outer shell (1). The output end of the metering pump (6) is connected to the interior of the outer shell (1).

2. The adjustable intelligent frequency conversion dyeing machine according to claim 1, characterized in that: The feeding mechanism (2) includes a material cylinder (15), and a top cover (17) is fixedly connected to the top outer wall of the material cylinder (15). A drive assembly (18) and an adjustment assembly (19) are provided on the top of the top cover (17), and a stirring assembly (20) connected to the drive assembly (18) is provided at the bottom of the top cover (17). A discharge pipe (16) connected to the material cylinder (15) is fixedly connected to the bottom outer wall of the material cylinder (15), and the discharge pipe (16) is connected to the metering pump (6) through a pipe. A detachable cover plate (21) is snapped onto the top outer wall of the material cylinder (15).

3. The adjustable intelligent frequency conversion dyeing machine according to claim 2, characterized in that: The stirring assembly (20) includes a rotating seat (29) rotatably connected to the bottom of the top cover (17), and the outer wall of the bottom of the rotating seat (29) is provided with a groove. The inner wall of the groove is slidably connected with a prism (30), and one end of the bottom of the prism (30) is fixedly connected with a stirring rod (31). The outer wall of the stirring rod (31) is fixedly connected with multiple stirring blades (32). The outer wall of the stirring rod (31) is rotatably connected with a mounting bracket (27), and the outer wall of the mounting bracket (27) is slidably connected with two mounting rods (25). The outer walls of the two mounting rods (25) are each sleeved with a spring (26). The top outer wall of the top cover (17) has two round openings. The two mounting rods (25) are slidably connected to the inner walls of the two round openings respectively, and one end of each mounting rod (25) is fixedly connected with a mounting seat (28). The outer wall of the mounting seat (28) has a round opening.

4. The adjustable intelligent frequency conversion dyeing machine according to claim 3, characterized in that: The adjustment assembly (19) includes a mounting shaft (33) that is horizontally rotatably connected to the top of the top cover (17), and two cams (34) are fixedly connected to the outer wall of the mounting shaft (33). The two cams (34) are respectively located in the circular openings on the two mounting seats (28). A servo motor (24) is fixedly connected to one side of the top of the top cover (17), and the output shaft of the servo motor (24) is fixedly connected to the mounting shaft (33).

5. The adjustable intelligent frequency conversion dyeing machine according to claim 4, characterized in that: The drive assembly (18) includes a motor (22) fixedly connected to the top cover (17), and a pulley is fixedly connected to the output shaft of the motor (22). A pulley is rotatably connected to the top outer wall of the top cover (17) and connected to the rotating seat (29). The same belt (23) connects the pulley and the pulley.

6. The adjustable intelligent frequency conversion dyeing machine according to claim 1, characterized in that: The inner walls of the outer shell (1) are rotatably connected to a fabric rolling roller (10) and an auxiliary roller (12), and a tensioning assembly (11) is fixedly connected to the inner wall of the outer shell (1) on one side of both the fabric rolling roller (10) and the auxiliary roller (12). An adjustment frame (8) is rotatably connected to one side of the outer wall of the outer shell (1), and the same fabric output roller (9) is rotatably connected to the inner walls of both sides of the adjustment frame (8). Two symmetrically arranged cylinders (7) are rotatably connected to one side of the outer wall of the outer shell (1), and the piston rods of the two cylinders (7) are rotatably connected to the adjustment frame (8). A control box (3) is fixedly connected to one side of the outer wall of the outer shell (1), and the control box (3) is electrically connected to cylinder one (4), cylinder two (7), liquid level sensor (14) and servo motor (24).

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