Safety protection textile material flushing device for textile
Patent Information
- Application Number
- CN202522457521.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-19
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-11-19
AI Technical Summary
[0004]上述中的相关技术存在以下缺陷:其虽然采用振动清洗的方式能适当提升清洗效果,但是整体冲洗过程中纺织材料的含水率通常处于较高的状态,即清水与污水的交换效率依旧较低,故有待改善
[0026]1.当纺织材料从输送带顶部输送时,经过喷淋管底部会在输送带与喷淋管的挤压作用下小幅压缩,利于将污水排出,且喷淋管仅单侧设置喷淋孔,可自动实现在水压作用下绕供液管转动喷淋,且喷淋范围为刚排出大量污水的动态范围,进而使得污水与清水的交换效率更高,清洗效率和效果更好;
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Figure CN224901748U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of textile material processing equipment technology, and in particular to a washing device for safe and protective textile materials. Background Technology
[0002] In the field of textile material processing equipment technology, textile materials have a wide range of applications, covering many fields from everyday clothing to industry and safety protection. In the production process of textile materials, the washing process plays a crucial role. It not only removes stains from the material surface but also ensures the quality and performance of the material. Especially for safety protection textile materials, which are typically used in special safety protection scenarios, the requirements for cleanliness and performance are even higher. With the continuous development of the textile industry, higher demands are being placed on the performance and efficiency of textile material washing equipment. Advanced washing equipment can improve production efficiency and reduce production costs, playing a significant role in promoting the development of the entire textile industry.
[0003] Chinese patent CN108486791B discloses a rinsing device, including a housing and a base. The housing is mounted on the upper part of the base, and a water tank and a feed inlet are mounted on the upper part of the housing. The feed inlet is installed inside the water tank. A control valve is installed at one end of the water tank, and a water supply pipe is installed at the other end of the control valve. A liquid level sensor is installed inside the water tank, and an operator is installed at one end of the housing. By incorporating a vibrator and a vibrating screen, it can achieve vibration cleaning of textile materials requiring cleaning.
[0004] The aforementioned technologies have the following drawbacks: although the vibration cleaning method can appropriately improve the cleaning effect, the moisture content of textile materials is usually high during the overall rinsing process, meaning that the exchange efficiency between clean water and wastewater is still low, and therefore needs to be improved. Utility Model Content
[0005] In order to improve the exchange efficiency of clean water and wastewater in textile materials during the rinsing process, this application provides a rinsing device for safety protective textile materials.
[0006] The technical solution of the textile safety protection textile material washing device provided in this application is as follows:
[0007] A washing device for safety protective textile materials includes a housing with an inlet and an outlet on both sides. A conveyor belt is installed inside the housing between the inlet and outlet. A liquid supply pipe is installed on the top of the housing, and a spray pipe is rotatably installed at the bottom of the liquid supply pipe. The spray pipe is connected to the liquid supply pipe, and several spray holes are provided on only one side of the spray pipe. A conveying gap smaller than the thickness of the textile material is provided between the bottom of the spray pipe and the top wall of the conveyor belt.
[0008] By adopting the above technical solution, when the textile material is conveyed from the top of the conveyor belt, the textile material passing through the bottom of the spray pipe will be slightly compressed under the squeezing action of the conveyor belt and the spray pipe, which facilitates the discharge of sewage. In addition, several spray holes are only set on one side of the spray pipe. Therefore, in the actual rinsing process, under the action of water pressure, the spray pipe will be in a state of rotating and spraying around the liquid supply pipe, and the spraying range is the dynamic range of the just discharged sewage. Therefore, the rinsing method of this application makes the exchange efficiency of sewage and clean water higher, thus the cleaning efficiency is higher and the cleaning effect is better.
[0009] Preferably, a transition sleeve is rotatably provided at the bottom of the liquid supply pipe, and a section of the side wall of the liquid supply pipe located inside the transition sleeve is provided with a plurality of liquid supply holes. The spray pipe is fixedly connected to the transition sleeve and communicates with the interior of the transition sleeve.
[0010] By adopting the above technical solution, a transition sleeve and a liquid supply hole are set up so that the liquid in the liquid supply pipe can flow into the spray pipe through the liquid supply hole and the transition sleeve, ensuring the normal liquid supply of the spray pipe. Combined with the structure of the spray pipe having a spray hole on one side and a conveying gap with the top wall of the conveyor belt that is smaller than the thickness of the textile material, when the textile material is conveyed, sewage can be discharged under compression, and the exchange efficiency of sewage and clean water can be improved when the spray pipe rotates around the liquid supply pipe in the dynamic range of spraying, thereby improving the cleaning efficiency and effect.
[0011] Preferably, the transition sleeve is slidably sleeved on the outside of the liquid supply pipe, and a downward elastic element is provided between the liquid supply pipe and the transition sleeve. The downward elastic element is used to push the transition sleeve toward the side where the conveyor belt is located.
[0012] By adopting the above technical solution, the transition sleeve can be slidably sleeved on the outside of the liquid supply pipe. A pressing elastic element is set between the liquid supply pipe and the transition sleeve to push the transition sleeve toward the conveyor belt, which can make the spray pipe better fit the textile material, enhance the squeezing effect on the textile material, and further improve the sewage discharge effect and the exchange efficiency of clean water and sewage.
[0013] Preferably, an adjusting ring is threaded onto the outer side of the liquid supply pipe, the adjusting ring is located above the transition sleeve, and the pressing elastic element abuts between the adjusting ring and the transition sleeve.
[0014] By adopting the above technical solution, an adjusting ring is threaded on the outside of the liquid supply pipe. The adjusting ring and the transition sleeve abut against the pressing elastic element. The compression of the pressing elastic element can be adjusted by rotating the adjusting ring, thereby adjusting the pressure of the transition sleeve on the textile material to adapt to different cleaning needs.
[0015] Preferably, the adjustment ring is provided with a frosted layer in the circumferential direction.
[0016] By adopting the above technical solution, a frosted layer is set in the circumferential direction of the adjustment ring, which can increase the friction and make it easier for the adjustment ring to be directly rotated and adjusted by hand, thus improving the ease of operation.
[0017] Preferably, the spray pipe is provided with a driving component, the driving end of the driving component is provided with a driving gear, and the side wall of the liquid supply pipe is provided with a coaxial driving gear ring, the driving gear meshing with the driving gear ring.
[0018] By adopting the above technical solution, based on the original device's method of squeezing textile materials with a spray pipe and conveyor belt to discharge sewage and setting spray holes on one side of the spray pipe to achieve dynamic spraying and improve the exchange efficiency of sewage and clean water, the driving component of the spray pipe is connected to the driving gear ring on the side wall of the liquid supply pipe through a drive gear. This allows for a more stable and controllable drive of the spray pipe rotation, further improving the uniformity and coverage of the spray. This enhances the exchange efficiency of clean water and sewage in the textile materials during the rinsing process, thereby improving the cleaning efficiency and cleaning effect. The solution also offers greater stability and makes the rotation speed of the spray pipe controllable.
[0019] Preferably, the drive gear ring is cylindrical, and the drive gear can slide along the axial direction of the drive gear ring.
[0020] By adopting the above technical solution, the drive gear ring is cylindrical and the drive gear can slide along its axial direction, so that when the transition sleeve drives the spray pipe to slide axially, the drive gear can still maintain meshing with the drive gear ring, ensuring the stability of the drive and maintaining the normal rotation and spraying function of the spray pipe.
[0021] Preferably, the box body is provided with a support mesh plate, which is located inside the conveyor belt and is attached to the top of the inner wall of the conveyor belt.
[0022] By adopting the above technical solution, a support mesh plate that fits against the top of the inner wall of the conveyor belt is set on the inner side of the conveyor belt, which can support the conveyor belt, making the conveyor belt more stable when conveying textile materials, ensuring the smooth progress of the washing process, and helping to improve the reliability and stability of the overall washing device.
[0023] Preferably, a pair of dewatering rollers are provided inside the housing, the two dewatering rollers are located at the rear end of the conveyor belt in the conveying direction, and a conveying gap smaller than the thickness of the textile material is left between the two dewatering rollers. The housing is also connected to a dewatering drive for driving the two dewatering rollers to rotate.
[0024] By adopting the above technical solution, a pair of dewatering rollers with a conveying gap smaller than the thickness of the textile material are set at the rear end of the conveyor belt and driven to rotate by dewatering. This can dewater the washed textile material and further improve the performance of the washing device.
[0025] In summary, this application includes at least one of the following beneficial technical effects:
[0026] 1. When textile materials are conveyed from the top of the conveyor belt, they will be slightly compressed under the squeezing action of the conveyor belt and the spray pipe at the bottom, which is conducive to the discharge of sewage. The spray pipe is equipped with spray holes on only one side, which can automatically rotate around the liquid supply pipe under water pressure and spray within the dynamic range of the discharged large amount of sewage. This makes the exchange efficiency between sewage and clean water higher, and the cleaning efficiency and effect better.
[0027] 2. A downward elastic element is installed between the liquid supply pipe and the transition sleeve, which can push the transition sleeve toward the conveyor belt to ensure the squeezing effect on the textile material;
[0028] 3. A pair of dewatering rollers are installed inside the box, with a conveying gap between the two rollers smaller than the thickness of the textile material. The textile material is dewatered at the rear end of the conveying direction, which improves the dryness of the textile material after rinsing and promotes stable conveying of the textile material. Attached Figure Description
[0029] Figure 1 This is a schematic diagram of the structure of an embodiment of this application;
[0030] Figure 2 This is a schematic diagram illustrating the connection relationship between the liquid supply pipe, the transition pipe, and the spray pipe in the embodiments of this application.
[0031] In the picture:
[0032] 1. Box body; 11. Conveyor belt; 12. Liquid supply pipe; 120. Liquid supply hole; 13. Spray pipe; 130. Spray hole; 14. Feed inlet; 15. Discharge outlet; 16. Transition sleeve; 17. Support mesh plate; 18. Dewatering roller;
[0033] 2. Pressing elastic element; 21. Adjusting ring; 22. Frosted layer;
[0034] 3. Driving components; 31. Driving gear; 32. Driving gear ring;
[0035] 4. Textile materials. Detailed Implementation
[0036] The technical solutions in the embodiments of this utility model will be further described in detail below with reference to the accompanying drawings. The described embodiments are only possible technical implementations of this utility model, but are not limited thereto. Other embodiments obtained by those skilled in the art in conjunction with the embodiments of this utility model without creative effort are also within the protection scope of this utility model.
[0037] This application mainly adopts a scheme of extruding textile materials with a conveyor belt and spray pipe and dynamically spraying them, which achieves the effect of improving the exchange efficiency of clean water and sewage in the textile materials during the washing process. The following is a further detailed description of this application.
[0038] Example
[0039] Reference Figure 1 The textile safety protective textile material washing device provided in this application includes a housing 1, a conveyor belt 11, a liquid supply pipe 12, and a spray pipe 13. An inlet 14 and an outlet 15 are respectively provided on both sides of the housing 1. The conveyor belt 11 is located inside the housing 1, between the inlet 14 and the outlet 15. The liquid supply pipe 12 passes through the top of the housing 1 and is fixedly installed. The bottom of the liquid supply pipe 12 is rotatably connected to the spray pipe 13, and the spray pipe 13 is connected to the liquid supply pipe 12. In this embodiment, there is one spray pipe 13; in other embodiments, there may be multiple spray pipes 13. The spray pipe 13 has several spray holes 130 on only one side, and the spray holes 130 are inclined downwards. A conveying gap smaller than the thickness of the textile material 4 is left between the bottom of the spray pipe 13 and the top wall of the conveyor belt 11. When the textile material 4 is conveyed from the top of the conveyor belt 11, the textile material 4 passing the bottom of the spray pipe 13 will be slightly compressed under the squeezing action of the conveyor belt 11 and the spray pipe 13, which is conducive to the discharge of sewage. Since the spray hole 130 is only located on one side of the spray pipe 13, the spray pipe 13 will rotate around the liquid supply pipe 12 while spraying under the action of water pressure. Therefore, the spraying range is the dynamic range of the just discharged sewage, which makes the exchange of sewage and clean water more efficient and achieves the effect of improving the exchange efficiency of clean water and sewage in the textile material 4 during the rinsing process.
[0040] Specifically, the housing 1 is generally made of metal, such as stainless steel, which has good corrosion resistance and strength. Its shape is usually cuboid, which facilitates the installation of internal components and allows for easy connection and combination with other equipment. The inlet 14 and outlet 15 can be rectangular openings, the size of which is designed according to the width and thickness of the textile material 4 to ensure that the textile material 4 can smoothly enter and exit the housing 1.
[0041] The conveyor belt 11 is typically made of materials such as rubber or plastic, possessing a certain degree of flexibility and wear resistance. It is driven by a drive roller, which can be driven by a motor, enabling the conveyor belt 11 to rotate cyclically. The surface of the conveyor belt 11 can be designed to be smooth or textured to increase friction with the textile material 4, ensuring stable transport of the textile material 4. Furthermore, in this embodiment, the conveyor belt 11 is preferably a mesh belt to facilitate the drainage of wastewater and reduce accumulation.
[0042] The supply pipe 12 is typically made of corrosion-resistant metal or plastic, such as copper or PVC. It connects to an external water source, and water can be pumped into the supply pipe 12. The diameter of the supply pipe 12 is selected based on actual supply requirements to ensure sufficient water volume and pressure. The supply pipe 12 can be fixed to the top of the housing 1 using a bracket to ensure its stability. The spray pipe 13 can also be made of metal or plastic, with its diameter set as needed. The size and spacing of the spray holes 130 are designed according to actual spraying requirements to ensure uniform spraying and coverage.
[0043] Reference Figure 2 Specifically, a transition sleeve 16 is rotatably mounted at the bottom of the supply pipe 12. Several supply holes 120 are provided on a section of the side wall of the supply pipe 12 inside the transition sleeve 16. The spray pipe 13 is fixedly connected to and communicates with the interior of the transition sleeve 16. The transition sleeve 16 is generally made of plastic or metal, with an inner diameter larger than the outer diameter of the supply pipe 12 to allow for rotatable mounting. Sealing rings can also be provided at the rotatable joint between the transition sleeve 16 and the supply pipe 12 to prevent liquid leakage. The size and number of supply holes 120 are designed according to the supply requirements to ensure that the liquid in the supply pipe 12 can be smoothly delivered to the transition sleeve 16. The spray pipe 13 and the transition sleeve 16 can be fixed together by welding or threaded connection to ensure a strong and airtight connection.
[0044] Specifically, the transition sleeve 16 is slidably sleeved on the outside of the supply pipe 12, and a pressing elastic element 2 is provided between the supply pipe 12 and the transition sleeve 16. The pressing elastic element 2 is used to push the transition sleeve 16 toward the side where the conveyor belt 11 is located. The pressing elastic element 2 can be a spring, and the spring coefficient is selected according to the actual pressure requirements. An adjusting ring 21 is threaded on the outside of the supply pipe 12. The adjusting ring 21 is located above the transition sleeve 16. A spring is sleeved on the outside of the supply pipe 12, with one end abutting against the adjusting ring 21 and the other end abutting against the transition sleeve 16. When the textile material 4 passes the bottom of the spray pipe 13, the spring can provide a certain pressure, so that the spray pipe 13 can better squeeze the textile material 4 and discharge sewage.
[0045] The adjusting ring 21 is generally made of metal, and its inner wall has threads that match the threads on the outer side of the supply pipe 12. By rotating the adjusting ring 21, its position on the supply pipe 12 can be changed, thereby adjusting the compression of the pressing elastic element 2, and thus adjusting the pressure of the spray pipe 13 on the textile material 4. For example, when pressure needs to be increased, the adjusting ring 21 can be rotated downwards to compress the pressing elastic element 2; when pressure needs to be decreased, the adjusting ring 21 can be rotated upwards to release the pressing elastic element 2. The adjusting ring 21 is provided with a frosted layer 22 around its circumference. The frosted layer 22 increases the friction on the surface of the adjusting ring 21, making it easier for the operator to rotate the adjusting ring 21. The frosted layer 22 can be formed on the surface of the adjusting ring 21 by sandblasting or chemical treatment.
[0046] Specifically, a driving component 3 is additionally provided at the top of the spray pipe 13. A driving gear 31 is fixedly installed at the driving end of the driving component 3. Correspondingly, a coaxial driving gear ring 32 is fixedly installed on the side wall of the liquid supply pipe 12. The driving gear 31 meshes with the driving gear ring 32. The driving component 3 can be a motor, which is installed on the spray pipe 13 by bolts or other fixing methods. The driving gear 31 and the driving gear ring 32 are generally made of metal, which has good wear resistance and strength. The module and number of teeth of the driving gear 31 and the driving gear ring 32 are designed according to the actual transmission requirements to ensure stable transmission. When the driving component 3 is working, it drives the driving gear 31 to rotate, and the driving gear 31 meshes with the driving gear ring 32, thereby making the spray pipe 13 rotate more stably around the liquid supply pipe 12.
[0047] Specifically, the drive gear ring 32 is cylindrical, and the drive gear 31 can slide axially along the drive gear ring 32. This design allows the spray pipe 13 to move vertically to a certain extent while rotating, increasing flexibility. For example, when the textile material 4 is locally thick, the transition sleeve 16 slides on the liquid supply pipe 12, and the drive gear 31 can slide axially on the drive gear ring 32 together with the spray pipe 13.
[0048] Reference Figure 1 and Figure 2 Inside the housing 1, a support mesh plate 17 is also fixedly installed. The support mesh plate 17 is located inside the conveyor belt 11 and is attached to the top of the inner wall of the conveyor belt 11. The support mesh plate 17 is generally made of metal mesh or plastic mesh, and has a certain strength and air permeability. The support mesh plate 17 can be fixed inside the housing 1 by brackets to provide support for the conveyor belt 11 and reduce the deformation of the conveyor belt 11 when subjected to the pressure of the textile material 4 and the spray pipe 13. At the same time, the air permeability of the support mesh plate 17 allows water to flow smoothly during the washing process and avoids water accumulation.
[0049] Reference Figure 1The housing 1 contains a pair of dewatering rollers 18, located at the rear end of the conveyor belt 11 in the conveying direction. A conveying gap smaller than the thickness of the textile material 4 is left between the two dewatering rollers 18. The housing 1 is also connected to a dewatering drive (located on the back side of the housing 1, therefore not shown in the figure) for driving the rotation of the two dewatering rollers 18. The dewatering rollers 18 are generally made of metal, and their surfaces can be polished to reduce friction with the textile material 4. The dewatering drive can be a motor to drive the two dewatering rollers 18 to rotate relative to each other. When the textile material 4 passes between the two dewatering rollers 18, the moisture inside the textile material 4 can be further removed under the squeezing action, improving the dewatering effect.
[0050] The implementation principle of this embodiment is as follows: This textile safety protective textile material rinsing device achieves efficient rinsing of textile material 4 through the coordinated work of its various components. The conveyor belt 11 transports the textile material 4 from the inlet 14 to the outlet 15. During the transport process, the spray pipe 13 rotates around the liquid supply pipe 12 and sprays water under the action of water pressure and the drive component 3. Simultaneously, it squeezes the textile material 4 together with the conveyor belt 11, dynamically discharging wastewater and injecting clean water, thus improving the exchange efficiency between wastewater and clean water. The transition sleeve 16, the downward pressure elastic component 2, the adjusting ring 21, and other components allow for adjustment of the pressure of the spray pipe 13 on the textile material 4, adapting to textile materials 4 of different thicknesses. The support mesh plate 17 provides support for the conveyor belt 11, ensuring the stability of the transport. The dewatering roller 18 further removes moisture from the textile material 4 after rinsing. Compared with the prior art, this device greatly improves rinsing efficiency and effect, meeting the demand for efficient cleaning of textile material 4.
[0051] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.
Claims
1. A washing device for safety protective textile materials, comprising a housing (1), characterized in that: The box (1) is provided with an inlet (14) and an outlet (15) on both sides respectively. Inside the box (1), between the inlet (14) and the outlet (15), there is a conveyor belt (11). The top of the box (1) is provided with a liquid supply pipe (12). The bottom of the liquid supply pipe (12) is rotatably provided with a spray pipe (13). The spray pipe (13) is connected to the liquid supply pipe (12). The spray pipe (13) is provided with several spray holes (130) on only one side. The bottom of the spray pipe (13) and the top wall of the conveyor belt (11) are provided with a conveying gap smaller than the thickness of the textile material.
2. The washing device for safety protective textile materials according to claim 1, characterized in that: The bottom of the liquid supply pipe (12) is rotatably provided with a transition sleeve (16). A section of the side wall of the liquid supply pipe (12) located inside the transition sleeve (16) is provided with several liquid supply holes (120). The spray pipe (13) is fixedly connected to the transition sleeve (16) and communicates with the inside of the transition sleeve (16).
3. The washing device for safety protective textile materials according to claim 2, characterized in that: The transition sleeve (16) is slidably sleeved on the outside of the liquid supply pipe (12). A pressing elastic element (2) is provided between the liquid supply pipe (12) and the transition sleeve (16). The pressing elastic element (2) is used to push the transition sleeve (16) toward the side where the conveyor belt (11) is located.
4. A washing device for safety protective textile materials according to claim 3, characterized in that: An adjusting ring (21) is threaded on the outside of the liquid supply pipe (12). The adjusting ring (21) is located above the transition sleeve (16). The pressing elastic element (2) abuts between the adjusting ring (21) and the transition sleeve (16).
5. A washing device for safety protective textile materials according to claim 4, characterized in that: The adjusting ring (21) is provided with a frosted layer (22) in the circumferential direction.
6. A washing device for safety protective textile materials according to claim 1, characterized in that: The spray pipe (13) is provided with a driving component (3), and the driving end of the driving component (3) is provided with a driving gear (31). The side wall of the liquid supply pipe (12) is provided with a coaxial driving gear ring (32), and the driving gear (31) meshes with the driving gear ring (32).
7. A washing device for safety protective textile materials according to claim 6, characterized in that: The drive gear ring (32) is cylindrical, and the drive gear (31) can slide along the axial direction of the drive gear ring (32).
8. A washing device for safety protective textile materials according to claim 1, characterized in that: The housing (1) is provided with a support mesh plate (17) inside. The support mesh plate (17) is located inside the conveyor belt (11) and is attached to the top of the inner wall of the conveyor belt (11).
9. A washing device for safety protective textile materials according to claim 1, characterized in that: The housing (1) is equipped with a pair of dewatering rollers (18). The two dewatering rollers (18) are located at the rear end of the conveyor belt (11) in the conveying direction. There is a conveying gap between the two dewatering rollers (18) that is smaller than the thickness of the textile material. The housing (1) is also connected to a dewatering drive for driving the two dewatering rollers (18) to rotate.
Citation Information
Patent Citations
A textile safety protection textile material washing device
CN108486791B