A shoulder badge steam setting device
Patent Information
- Application Number
- CN202522456545.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-19
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-11-19
AI Technical Summary
[0004]但是盖板铰接在托盘的上方,在上下料时还需要对盖板进行提拉才能将肩章取出,导致操作不便,影响工作效率
[0014]有益效果在于:压制组件通过弹性伸缩件安装在横板上,使得横板驱使蒸压板向下移动时也会驱使压制组件向下移动,且压制组件先与蒸压板抵接肩章,对肩章进行压制,避免来回翻动压制组件,便于对肩章进行取放。
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Figure CN224901761U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of epaulette processing, and in particular to an epaulette steam shaping device. Background Technology
[0002] Shoulder straps are rank insignia worn on the shoulders of uniforms. They use horizontal bars, stars, and other elements to distinguish the rank and responsibilities of personnel such as soldiers, police officers, and railway workers. They are classified into hard shoulder straps, soft shoulder straps, and slip-on shoulder straps, and their shapes include trapezoidal, sword-shaped, and quadrilateral. Different styles are used for different occasions. Slip-on shoulder straps are a very common and widely used type of shoulder strap. During the production process, the sewn shoulder straps need to be flipped over to obtain the finished shoulder straps. However, after the flipping process is completed, the surface of the slip-on shoulder straps will be very loose and have many creases. They need to be heated and ironed to shape them, so as to flatten the creases and ensure that the product has a neat appearance.
[0003] A search of Chinese Patent Publication No. CN219690074U reveals a device for shaping slip-on shoulder patches, comprising a frame with a worktable on it. The worktable has two stations: a placement station and a shaping station, located at the front and rear of the frame respectively. A turntable is positioned between the placement and shaping stations, driven by a motor at its bottom. The motor is connected to a reducer, which in turn is connected to a rotating shaft, which is connected to the turntable. Two trays are vertically parallel above the turntable, each with a hinged, liftable cover. The liftable cover is frame-shaped, covered with white cotton cloth to facilitate steam passage. The two trays correspond to the placement and shaping stations respectively. A control box and a steam spray plate are positioned above the shaping station. An upward-pushing cylinder and an electric steam generator are positioned below the shaping station. An upward-pushing block is integrally connected to the upward-pushing cylinder, and the electric steam generator supplies steam to the steam spray plate through a steam pipe.
[0004] However, the cover plate is hinged above the pallet, and the shoulder patch needs to be lifted to remove it during loading and unloading, which makes operation inconvenient and affects work efficiency. Utility Model Content
[0005] The purpose of this invention is to provide a steam-setting device for shoulder patches in order to solve the above-mentioned problems.
[0006] This utility model achieves the above objectives through the following technical solutions:
[0007] A steam-setting device for shoulder patches includes a workbench, an operating panel on the top front side of the workbench, a rotating placement assembly on the top of the workbench, a steam pressing mechanism above the rotating placement assembly, the steam pressing mechanism including a horizontal plate, a steam pressing plate fixedly connected to the bottom of the horizontal plate, a pressing assembly above the rotating placement assembly, the pressing assembly being connected to the horizontal plate via an elastic telescopic member, and the initial height of the pressing assembly being lower than that of the steam pressing plate.
[0008] Preferably, the pressing component includes a pressing frame, and breathable fabric is fixedly connected between the inner walls of the pressing frame.
[0009] Preferably, the elastic telescopic component includes two symmetrically arranged slide rods, which are fixedly connected to the top of the pressure frame. The top of the slide rod extends out of the horizontal plate and is fixedly connected to a limiting plate. The slide rod slides up and down along the horizontal plate. A spring is fixedly connected between the limiting plate and the horizontal plate, and the spring is wound around the outer periphery of the slide rod.
[0010] Preferably, the autoclaving mechanism further includes a frame fixedly connected to the rear side of the top of the workbench, a hydraulic cylinder fixedly connected to the top of the frame, a cross plate fixedly connected to the bottom of the hydraulic cylinder, a ventilation chamber opened inside the autoclaving plate, and a number of air jet holes communicating with the ventilation chamber opened inside the autoclaving plate at the bottom of the autoclaving plate. The autoclaving mechanism also includes an air supply component.
[0011] Preferably, the gas supply component includes an electric steam generator, a receiving groove is provided on the rear side of the workbench, the electric steam generator is located in the receiving groove, a vent pipe is fixedly connected between the steam outlet of the electric steam generator and the autoclave, the vent pipe communicates with the venting cavity opened inside the autoclave, the vent pipe is an elastic flexible hose, a limit block is fixedly connected to the side wall of the frame, and the vent pipe passes through the limit block.
[0012] Preferably, the rotary placement assembly includes a stepper motor, a mounting slot is provided on the top of the worktable, the stepper motor is fixedly connected in the mounting slot, a turntable is fixedly connected to the output shaft of the stepper motor, and a number of circumferentially arranged placement slots are provided on the top of the turntable, with the autoclave plate and pressure frame located directly above one of the placement slots.
[0013] Preferably, a water injection pipe is fixedly connected to the rear side of the electric steam generator, the water injection pipe is inclined upwards, a sealing plug is provided at the pipe opening, and a transparent scale window is also provided on the rear side of the electric steam generator.
[0014] The beneficial effects are as follows: the pressing component is installed on the horizontal plate through the elastic telescopic component, so that when the horizontal plate drives the autoclave to move downward, it also drives the pressing component to move downward. Moreover, the pressing component first abuts against the autoclave to press the shoulder strap, avoiding the pressing component to flip back and forth, and making it easier to pick up and put down the shoulder strap.
[0015] The additional technical features and advantages of this utility model will become more apparent from the following description, or may be learned through specific practice of this utility model. Attached Figure Description
[0016] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the following detailed description to explain the present invention, but do not constitute a limitation thereof. In the drawings:
[0017] Figure 1 This is a schematic diagram of a steam-setting device for shoulder patches according to the present invention;
[0018] Figure 2 This is a front view of the epaulette steam setting device described in this utility model;
[0019] Figure 3 This is a top view of the epaulette steam setting device described in this utility model;
[0020] Figure 4 This is a right view of the steam-setting device for shoulder patches described in this utility model;
[0021] Figure 5 This is a rear view of the epaulette steam setting device described in this utility model.
[0022] The reference numerals in the attached drawings are explained as follows: 1. Workbench; 101. Control panel; 201. Stepper motor; 202. Turntable; 203. Placement slot; 301. Frame; 302. Hydraulic cylinder; 303. Horizontal plate; 304. Autoclave plate; 305. Electric steam generator; 3051. Water injection pipe; 3052. Scale window; 306. Vent pipe; 307. Limiting block; 401. Pressure frame; 402. Breathable cloth; 403. Slide rod; 404. Limiting plate; 405. Spring. Detailed Implementation
[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0024] In the description of this utility model, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", and "outer" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, all electrical components mentioned in this document are electrically connected to an external main controller and 220V AC mains power, and the main controller can be a conventional known device such as a computer that provides control.
[0025] The present invention will be further described below with reference to the accompanying drawings:
[0026] like Figures 1-5 As shown, a steam-setting device for shoulder patches includes a workbench 1, an operating console 101 is provided on the top front side of the workbench 1, a storage cavity is provided inside the workbench 1, and an opening and closing door is hinged to the front side of the storage cavity.
[0027] The top of the workbench 1 is equipped with a rotating placement assembly, which includes a stepper motor 201. The top of the workbench 1 has a mounting slot, and the stepper motor 201 is fixedly connected in the mounting slot. A turntable 202 is fixedly connected to the output shaft of the stepper motor 201. The top of the turntable 202 has several circumferentially arranged placement slots 203. The placement slots 203 are fan-shaped to expand the placement area and improve work efficiency. When the stepper motor 201 is started, it drives the turntable 202 to rotate a certain angle each time, rotating away the placed epaulets. At the same time, it rotates the shaped epaulets to the front. After the shaped epaulets are removed, new epaulets are placed in.
[0028] A steam pressing mechanism is provided above the rotating placement assembly. The steam pressing mechanism includes a horizontal plate 303, and a steam pressing plate 304 is fixedly connected to the bottom of the horizontal plate 303. The steam pressing plate 304 is located directly above one of the placement slots 203. The steam pressing plate 304 has the same shape and size as the placement slot 203. The steam pressing mechanism also includes a frame 301 fixedly connected to the rear side of the top of the workbench 1. A hydraulic cylinder 302 is fixedly connected to the top of the frame 301. The horizontal plate 303 is fixedly connected to the bottom of the hydraulic cylinder 302. A ventilation chamber is opened inside the steam pressing plate 304. Several air jet holes communicating with the ventilation chamber opened inside the steam pressing plate 304 are opened at the bottom of the steam pressing plate 304.
[0029] The autoclaving mechanism also includes a gas supply component, which includes an electric steam generator 305. A receiving groove is provided on the rear side of the workbench 1, and the electric steam generator 305 is located in the receiving groove. The electric steam generator 305 uses an electric heating wire to heat water, causing water vapor to be ejected. A water injection pipe 3051 is fixedly connected to the rear side of the electric steam generator 305. The water injection pipe 3051 is inclined upwards, and a sealing plug is provided at the pipe opening of the water injection pipe 3051. A transparent scale window 3052 is also provided on the rear side of the electric steam generator 305. A vent pipe 306 is fixedly connected between the air outlet of the electric steam generator 305 and the autoclave 304. The vent pipe 306 communicates with the venting cavity opened inside the autoclave 304. The vent pipe 306 is an elastic hose. A limit block 307 is fixedly connected to the side wall of the frame 301, and the vent pipe 306 passes through the limit block 307.
[0030] A pressing component is provided above the rotating placement component. The pressing component includes a pressing frame 401. A breathable cloth 402 is fixedly connected between the inner walls of the pressing frame 401. The breathable cloth 402 is located directly below the autoclave 304 and has the same shape and size as the autoclave 304.
[0031] The pressing assembly is connected to the horizontal plate 303 via an elastic telescopic member, and the initial height of the pressing assembly is lower than that of the autoclave 304. The elastic telescopic member includes two symmetrically arranged sliding rods 403. The sliding rods 403 are fixedly connected to the top of the pressing frame 401. The top of the sliding rods 403 extends out of the horizontal plate 303 and is fixedly connected to a limiting plate 404. The sliding rods 403 slide up and down along the horizontal plate 303. A spring 405 is fixedly connected between the limiting plate 404 and the horizontal plate 303. The spring 405 is wrapped around the outer periphery of the sliding rods 403.
[0032] Working principle: In use, the shoulder patches to be shaped are placed face down in the placement slot 203. The stepper motor 201 is started, driving the turntable 202 to rotate at a certain angle, rotating the placed shoulder patches to below the autoclave plate 304. The hydraulic cylinder 302 is controlled to drive the horizontal plate 303 to move the autoclave plate 304 downward. When the horizontal plate 303 drives the autoclave plate 304 downward, it also drives the pressing component downward. The breathable cloth 402 first contacts the shoulder patch, pressing it down. Then the horizontal plate 303 begins to slide downward along the slide bar 403 until the autoclave plate 304 contacts the breathable cloth 402. The electric steam generator 305 is started, and the steam in the electric steam generator 305 is transported to the autoclave 304 through the vent pipe 306. The steam is then ejected through the jet hole at the bottom of the autoclave 304. The steam passes through the breathable cloth 402 to steam heat press and shape the epaulettes in the placement slot 203. After a certain period of heat pressing, the horizontal plate 303 is driven to move upward by the hydraulic cylinder 302. The horizontal plate 303 first slides upward along the slide bar 403. After the spring 405 returns to its natural state, the horizontal plate 303 begins to drive the slide bar 403 and the pressure frame 401 to move upward as well, thereby avoiding the back-and-forth flipping of the pressing components and making it easier to pick up and put down the epaulettes.
[0033] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.
Claims
1. A steam-setting device for shoulder patches, comprising a workbench (1), a control panel (101) being provided on the top front side of the workbench (1), a rotating placement assembly being provided on the top of the workbench (1), a steam pressing mechanism being provided above the rotating placement assembly, the steam pressing mechanism comprising a horizontal plate (303), a steam pressing plate (304) being fixedly connected to the bottom of the horizontal plate (303), and a pressing assembly being provided above the rotating placement assembly, characterized in that: The pressing assembly is connected to the horizontal plate (303) via an elastic telescopic member, and the initial height of the pressing assembly is lower than that of the autoclave (304).
2. The epaulette steam setting device according to claim 1, characterized in that: The pressing assembly includes a pressing frame (401), and a breathable cloth (402) is fixedly connected between the inner walls of the pressing frame (401).
3. The epaulette steam setting device according to claim 2, characterized in that: The elastic telescopic component includes two symmetrically arranged slide rods (403). The slide rods (403) are fixedly connected to the top of the pressure frame (401). The top of the slide rods (403) extends out of the horizontal plate (303) and is fixedly connected to a limiting plate (404). The slide rods (403) slide up and down along the horizontal plate (303). A spring (405) is fixedly connected between the limiting plate (404) and the horizontal plate (303). The spring (405) is wrapped around the outer periphery of the slide rods (403).
4. The epaulette steam setting device according to claim 1, characterized in that: The autoclaving mechanism also includes a frame (301) fixedly connected to the rear side of the top of the workbench (1). A hydraulic cylinder (302) is fixedly connected to the top of the frame (301). A horizontal plate (303) is fixedly connected to the bottom of the hydraulic cylinder (302). A ventilation chamber is opened inside the autoclaving plate (304). A plurality of air jet holes communicating with the ventilation chamber opened inside the autoclaving plate (304) are opened at the bottom of the autoclaving plate (304). The autoclaving mechanism also includes an air supply component.
5. The epaulette steam setting device according to claim 4, characterized in that: The gas supply assembly includes an electric steam generator (305). A receiving groove is provided on the rear side of the workbench (1). The electric steam generator (305) is located in the receiving groove. A vent pipe (306) is fixedly connected between the outlet of the electric steam generator (305) and the autoclave (304). The vent pipe (306) communicates with the venting cavity opened inside the autoclave (304). The vent pipe (306) is an elastic hose. A limiting block (307) is fixedly connected to the side wall of the frame (301). The vent pipe (306) passes through the limiting block (307).
6. The epaulette steam setting device according to claim 2, characterized in that: The rotating placement assembly includes a stepper motor (201). The top of the worktable (1) is provided with a mounting groove. The stepper motor (201) is fixedly connected in the mounting groove. A turntable (202) is fixedly connected to the output shaft of the stepper motor (201). The top of the turntable (202) is provided with several circumferentially arranged placement grooves (203). The autoclave plate (304) and the pressure frame (401) are located directly above one of the placement grooves (203).
7. The epaulette steam setting device according to claim 5, characterized in that: A water injection pipe (3051) is fixedly connected to the rear side of the electric steam generator (305). The water injection pipe (3051) is inclined upwards, and a sealing plug is provided at the opening of the water injection pipe (3051). A transparent scale window (3052) is also provided on the rear side of the electric steam generator (305).
Citation Information
Patent Citations
Rotating disc type sleeve type epaulet steam shaping equipment
CN219690074U