Cloth anti-scalding and quick-setting ironing bed structure

Abstract

The utility model relates to textile machinery and equipment technical field discloses a cloth anti -scalding quick setting ironing bed structure of bad structure, this structure includes platform and the supporting leg of supporting platform, still includes cooling assembly and down -pressing subassembly, cooling assembly includes control panel, heating copper pipe, cooling fan, filter screen and the through -hole of setting in the surface of platform, down -pressing subassembly includes hydraulic cylinder, support plate, first rotating plate, second rotating plate and down -pressing soft block, and the hydraulic cylinder passes through the connecting rod mechanism of support plate, first rotating plate and second rotating plate drive down -pressing soft block and compress the cloth tightly. The utility model realizes traceless fixation through down -pressing soft block, utilizes the hot air circulation and powerful air cooling function of cooling assembly, solves the problems, such as cloth easy scalding, setting efficiency low and easy to produce the impression, has the beneficial effect of heating evenly, setting fast and high finished product quality.

Description

Technical Field

[0001] This utility model relates to the field of textile machinery and equipment technology, and in particular to a fabric anti-scalding and quick-setting ironing bed structure. Background Technology

[0002] In the finishing process of textile processing, ironing and shaping is a key step that determines the final feel and smoothness of the fabric. Traditional ironing and shaping equipment usually consists of a heating platform and a simple pressing device. During operation, the fabric is laid on the platform, and the electric heating element at the bottom directly heats the fabric to soften the fibers, which are then fixed in shape by natural cooling.

[0003] However, this traditional shaping method has obvious drawbacks. First, because the heating element is directly attached to the bottom of the platform, it is easy to cause uneven temperature distribution on the platform surface. Local high temperature areas can easily cause burns, discoloration, or even melting of delicate or synthetic fabrics, the so-called "burning" phenomenon.

[0004] Secondly, existing setting processes often rely on natural cooling, which is slow. This not only lengthens the processing cycle of a single product and reduces production efficiency, but also makes the fabric fibers prone to springback during slow cooling, affecting the final setting effect. In addition, in order to prevent the fabric from shifting during operation, existing equipment often uses rigid metal pressure plates for fixing. This rigid contact can easily leave indentations on the surface of the fabric softened by high temperature, which are difficult to remove and affect the quality of the finished product.

[0005] Therefore, this utility model proposes a fabric anti-scalding and quick-setting ironing bed structure to overcome the shortcomings of the prior art. Utility Model Content

[0006] To overcome the above shortcomings, this utility model provides a fabric anti-scalding and rapid shaping ironing bed structure, which aims to improve the problems in the existing technology, such as uneven heating of fabric shaping equipment that easily causes local scalding of fabric, low cooling and shaping efficiency, and rigid fixing method that easily produces indentations.

[0007] To achieve the above objectives, the present invention adopts the following technical solution: a fabric anti-scalding and quick-setting ironing bed structure, including a platform and support legs for supporting the platform; as well as a cooling assembly and a pressing assembly; The cooling assembly includes a control board, heating copper pipes, a cooling fan, a filter screen, and flow holes opened on the platform surface; the pressing assembly includes a hydraulic cylinder, a support plate, a first rotating plate, a second rotating plate, and a pressing soft block. Furthermore, a support plate is fixedly connected to the top of the hydraulic cylinder, the inner wall of the second rotating plate is rotatably connected to the side wall of the support plate, the first rotating plate is connected to the output end of the hydraulic cylinder and its side wall is limited by the second rotating plate, the pressing soft block is fixed to the bottom of the first rotating plate and its position corresponds to the top of the platform; the heating copper pipe is fixedly installed below the platform, the cooling fan is correspondingly set below the heating copper pipe, the filter screen is set at the air inlet of the cooling fan, and the flow hole penetrates the platform and connects the area where the heating copper pipe is located with the space above the platform; Preferably, the control board is fixedly installed on the outer wall of the platform, and the control board is electrically connected to the heating copper pipe and the cooling fan respectively, which can accurately adjust the heating temperature, cooling wind speed and shaping time according to different fabric materials, so as to realize intelligent operation; Preferably, the hydraulic cylinder is fixedly installed as a power source on a bracket extending from the side of the outrigger or the bottom of the platform, and the output shaft of the hydraulic cylinder and the first rotating plate are connected by a rotatable connection to ensure the smoothness and stability of power transmission. Preferably, the two ends of the second rotating plate are rotatably connected to the side wall of the support plate and the side wall of the first rotating plate, respectively, forming a linkage limiting mechanism. This mechanism can convert the thrust of the hydraulic cylinder into a vertical or near-vertical downward pressing action of the pressing soft block, thereby improving the clamping accuracy. Preferably, the pressure block is made of a high-temperature resistant flexible material. The bottom surface of the pressure block is flat and the area is larger than the edge pressing area of ​​the fabric. By utilizing the material properties and the large contact area, the pressure is dispersed, effectively preventing indentations. Preferably, the flow holes are arranged in an array on the platform surface, and the heating copper tube is coiled in a curved shape below the flow holes. This structural layout ensures that heat and airflow can evenly cover the fabric shaping area and avoid dead corners. Preferably, multiple sets of the pressing components are symmetrically arranged along the edge of the platform, and all sets of the pressing components are synchronously driven by hydraulic cylinders, which is suitable for the overall fixing of large-format fabrics and prevents the fabric from tilting due to unilateral force. Preferably, the filter screen is detachably installed at the bottom of the cooling fan via a snap-fit ​​structure to block dust and lint impurities in the outside air, making it easy to disassemble and clean daily and extending the service life of the equipment; Preferably, the bottom of the outrigger is also provided with a leveling foot cup for adjusting the levelness of the platform to adapt to installation surfaces with different flatness.

[0008] This utility model has the following beneficial effects: 1. This utility model solves the problem of traditional pressure plates easily damaging the fabric or being unstable in the prior art by using a linkage limiting mechanism formed by the hydraulic cylinder, the first rotating plate, the second rotating plate and the support plate in the pressing assembly. It achieves the technical effect of using the pressing soft block to press and fix the edge of the fabric without leaving marks and in a stable manner, which can provide sufficient friction to prevent displacement and avoid hard indentations on the fabric surface.

[0009] 2. This utility model integrates a heating copper pipe, a cooling fan, and a filter at the bottom of the platform through a cooling component, and works in conjunction with the flow holes on the platform surface. This solves the problems of uneven heating leading to localized burns and low natural cooling efficiency in the prior art. It achieves the technical effect of using hot air circulation to achieve uniform and gentle heating to prevent burns, and quickly switching to strong air cooling through the same air duct after heating stops, which significantly shortens the setting time and improves the setting quality.

[0010] 3. This utility model solves the problem in the prior art that the flying lint in the textile environment easily clogs the internal air duct of the equipment by setting a detachable filter screen at the air inlet of the cooling fan. It achieves the technical effect of effectively blocking dust and impurities, ensuring unobstructed air ducts and facilitating daily cleaning and maintenance. Attached Figure Description

[0011] Figure 1 This is a perspective view of a fabric heat-resistant and quick-setting ironing bed structure proposed in this utility model; Figure 2 This is a schematic diagram of the platform top structure of a quick-setting ironing bed structure for preventing fabric burns, as proposed in this utility model. Figure 3 for Figure 2 Enlarged view of point A in the middle; Figure 4 This is a schematic diagram of the platform cross-sectional structure of a quick-setting ironing bed for preventing fabric burns, as proposed in this utility model. Figure 5 This is an exploded structural diagram of the cooling component of a fabric anti-scalding and rapid shaping ironing bed structure proposed in this utility model.

[0012] Legend: 1. Platform; 2. Support legs; 3. Cooling components; 301. Filter screen; 302. Cooling fan; 303. Control board; 304. Heating copper pipe; 305. Flow hole; 4. Pressing component; 401. Hydraulic cylinder; 402. Support plate; 403. First rotating plate; 404. Second rotating plate; 405. Pressing block. Detailed Implementation

[0013] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0014] Reference Figures 1-5 The present invention provides an embodiment of a fabric anti-scalding and quick shaping ironing bed structure, including a platform 1 and a support leg 2 fixedly connected to the bottom of the platform 1. The platform 1 serves as the main load-bearing component of the entire device and is used to lay the fabric to be shaped flat. The support leg 2 is used to support the platform 1 at a suitable working height and ensure the stability of the overall structure. Based on platform 1, a cooling component 3 and a pressing component 4 installed at the edge of platform 1 are also integrated. The cooling component 3 is used to provide uniform hot airflow to soften the fabric fibers and to provide cold airflow in the subsequent stage for rapid shaping. The pressing component 4 is used to firmly and undamagedly press and fix the edge of the fabric during the processing to prevent the fabric from shifting. Specifically, the pressing component 4 includes a hydraulic cylinder 401, a support plate 402, a first rotating plate 403, a second rotating plate 404, and a pressing soft block 405. The hydraulic cylinder 401 is fixedly installed on the outer wall of the outrigger 2 or on the bracket extending from the bottom of the platform 1 as a power drive source. The support plate 402 has a U-shaped structure or a plate-shaped structure. The bottom of the support plate 402 is fixedly connected to the top cylinder body or fixed end of the hydraulic cylinder 401, thereby providing a stable mounting point for the rotating components. One end of the first rotating plate 403 is rotatably connected to the output shaft end of the hydraulic cylinder 401. When the hydraulic cylinder 401 extends or retracts, it can drive the first rotating plate 403 to generate displacement. The second rotating plate 404 serves as a limiting link, with its inner wall rotatably connected to the side wall of the support plate 402. At the same time, the other end of the second rotating plate 404 is rotatably connected to the side wall of the first rotating plate 403. The linkage limiting mechanism is formed through the cooperation between the support plate 402, the first rotating plate 403, the second rotating plate 404, and the hydraulic cylinder 401. The pressing block 405 is fixedly connected to the bottom of the first rotating plate 403 away from the hydraulic cylinder 401, and the position of the pressing block 405 is suspended above the platform 1. When the mechanism is activated, the pressing block 405 can move vertically or approximately vertically downward to press against the fabric on the surface of the platform 1. The cooling assembly 3 covers the surface and bottom space of the platform 1 in terms of structural distribution. It includes a flow hole 305 opened on the surface of the platform 1, a heating copper pipe 304 fixedly installed at the bottom of the platform 1, a cooling fan 302 fixedly installed below the heating copper pipe 304, a filter screen 301 fixedly installed at the air inlet end of the cooling fan 302, and a control plate 303 fixedly installed on the outer wall of the platform 1. The flow hole 305 penetrates the upper and lower surfaces of the platform 1, thereby connecting the heating area where the heating copper pipe 304 is located with the fabric placement area above the platform 1 to form an airflow circulation channel. Hydraulic cylinder 401 serves as the main power source, with its output shaft end rotatably connected to one end of the first rotating plate 403. The middle part of the side wall of the first rotating plate 403 or a specific position is rotatably connected to one end of the second rotating plate 404 via a pin, while the other end of the second rotating plate 404 is rotatably connected to the side wall of the fixed support plate 402. This connection method enables the support plate 402, the first rotating plate 403, the second rotating plate 404, and the hydraulic cylinder 401 to form a set of linkage limiting mechanisms. When the output shaft of the hydraulic cylinder 401 extends and retracts, it causes the first rotating plate 403 to move. During this process, the second rotating plate 404 acts as a fulcrum, limit and guide, forcing the other end of the first rotating plate 403 to press down or lift up along a predetermined trajectory, thereby causing the pressing soft block 405 fixed at the bottom of the first rotating plate 403 to move synchronously. The pressing soft block 405 is made of flexible materials such as high-temperature resistant silicone or rubber, and the bottom surface is designed to be flat to ensure that it can provide sufficient friction to prevent the fabric from shifting when in contact with the fabric. At the same time, it uses the deformation characteristics of the material itself to avoid leaving hard indentations on the fabric surface. For the mating structure of the cooling component 3 and the platform 1, the flow holes 305 are arranged in a rectangular array or evenly distributed on the surface of the platform 1, and the heating copper pipe 304 is fixed to the bottom of the platform 1 in an S-shaped bend or coil shape. The distribution area of ​​the heating copper pipe 304 corresponds to the distribution area of ​​the flow holes 305 in the vertical direction, ensuring that the heat source can cover all the ventilated areas. The cooling fan 302 is installed below the heating copper pipe 304, so that the heating copper pipe 304 is located between the air outlet of the cooling fan 302 and the bottom surface of the platform 1. The filter screen 301 is detachably installed at the bottom air inlet of the cooling fan 302 through a snap-fit ​​structure. Driven by the cooling fan 302, the external air first passes through the filter screen 301 to filter out dust and lint impurities. Then the airflow passes through the area of ​​the heating copper pipe 304 and is heated or directly carries the residual heat. Finally, it passes through the flow hole 305 and acts on the fabric above the platform 1. This layered structure layout achieves uniform heat distribution and prevents local overheating. On the other hand, it can quickly establish a heat dissipation channel after heating stops to achieve rapid cooling and shaping. As a preferred embodiment, in order to achieve precise control of processing parameters and automated operation, the control board 303 is fixedly installed on the outer wall of the platform 1 for easy operation. The control board 303 integrates a microprocessor and a power control module, which are electrically connected to the heating copper tube 304 and the cooling fan 302 through wires. The operator can set the heating temperature threshold, the speed level of the cooling fan 302 and the working time of each stage through the control board 303, so as to adapt to the shaping requirements of different fabric materials. As a preferred embodiment, in order to maximize the heat exchange efficiency and shaping uniformity, the distribution density of the flow holes 305 on the surface of the platform 1 is optimized and arranged in a tight array. The heating copper tubes 304 are covered directly below all the flow holes 305 in a continuously curved coiled shape. This structure ensures that no matter whether the fabric is placed in the center or edge area of ​​the platform 1, it can obtain uniform heat radiation and vertical airflow support underneath. As a preferred embodiment, in order to adapt to the shaping requirements of large-format fabric and ensure the balance of overall pressing force, multiple sets of pressing components 4 are symmetrically arranged along the length or width direction of platform 1. Each set of pressing components 4 includes an independent hydraulic cylinder 401 and a linkage mechanism. Multiple sets of hydraulic cylinders 401 are connected to the same control source through hydraulic pipelines to achieve synchronous action, ensuring that the pressing soft block 405 can contact and press the edge of the fabric at the same time, preventing the fabric from wrinkling or tilting due to uneven force. As a preferred embodiment, in order to facilitate the daily maintenance and cleaning of the equipment, the connection between the filter screen 301 and the cooling fan 302 adopts a snap-on or sliding quick-release structure, which allows the operator to remove the filter screen 301 by hand for cleaning without the aid of tools, effectively preventing the problem of dust and lint clogging the air inlet due to long-term use and thus affecting the cooling air volume. As a preferred embodiment, in order to adapt to the flatness requirements of different ground surfaces and ensure the horizontal state of the platform 1 during operation, the bottom of the outrigger 2 is also threaded with a horizontal adjustment cup. By rotating and adjusting the height of the foot cup, the height of the four corners of the platform 1 can be finely adjusted to ensure that the motion reference surface of the hydraulic cylinder 401 and the pressing component 4 is horizontal.

[0015] Working principle: When using this fabric anti-scalding quick shaping ironing structure, the operator first uses the control board 303 of the cooling component 3 to preset the corresponding heating temperature, shaping time and cooling wind speed parameters according to the material characteristics of the fabric to be processed. Then, the fabric to be shaped is laid flat on the surface of the platform 1 stably supported by the support legs 2 and manually sorted until it is flat. Next, the pressing component 4 is activated. The hydraulic cylinder 401, as the power source, receives the command and starts working. The output shaft generates thrust to drive the first rotating plate 403, which is rotatably connected to it, to move. During the movement of the first rotating plate 403, the second rotating plate 404 connected to its side wall plays a key limiting and guiding role. Since the other end of the second rotating plate 404 is rotatably connected to the fixed support plate 402, this linkage mechanism forces the other end of the first rotating plate 403 to drive the pressing soft block 405 to press down until the bottom of the pressing soft block 405 tightly presses the edge of the fabric. The flexible material of the pressing soft block 405 effectively avoids indentations on the fabric surface and can firmly fix the fabric to prevent displacement during the shaping process. Subsequently, the cooling component 3 enters the working state, and the heating copper pipe 304 starts to heat up at the preset temperature. The heat is radiated to the platform 1 and the fabric to soften the fibers to meet the shaping requirements. At the same time, the cooling fan 302 starts simultaneously. After the external air is filtered by the filter screen 301 to remove dust and lint impurities, it forms a clean airflow. The airflow passes through the area of ​​the heating copper pipe 304 and forms a circulation between the platform 1 and the fabric through the flow hole 305. This promotes the even distribution of heat on the surface of the fabric to avoid local overheating and burns, and also creates an efficient airflow channel in advance. After the fabric has been shaped and fixed for the preset shaping time, the heating copper tube 304 stops heating, while the cooling fan 302 continues to run at high speed, continuously using the flow hole 305 to remove the residual heat from the fabric and the surface of the platform 1, so that the fabric temperature drops quickly to a safe range to complete the final shaping. At this time, the pressing component 4 can be released to remove the finished product.

Claims

1. A fabric heat-resistant and quick-setting ironing structure, comprising: Platform (1) and support legs (2) supporting the platform (1); It is characterized in that it further includes a cooling component (3) and a pressing component (4); The cooling assembly (3) includes a control board (303), a heating copper pipe (304), a cooling fan (302), a filter screen (301), and a flow hole (305) opened on the surface of the platform (1). The pressing assembly (4) includes a hydraulic cylinder (401), a support plate (402), a first rotating plate (403), a second rotating plate (404), and a pressing soft block (405). The top of the hydraulic cylinder (401) is fixedly connected to the support plate (402), the inner wall of the second rotating plate (404) is rotatably connected to the side wall of the support plate (402), the first rotating plate (403) is connected to the output end of the hydraulic cylinder (401) and its side wall is limited by the second rotating plate (404), and the pressing soft block (405) is fixed to the bottom of the first rotating plate (403) and its position corresponds to the top of the platform (1).

2. The fabric anti-scalding and quick-setting ironing bed structure according to claim 1, characterized in that: The heating copper pipe (304) is fixedly installed below the platform (1), the cooling fan (302) is correspondingly set below the heating copper pipe (304), the filter screen (301) is set at the air inlet of the cooling fan (302), and the flow hole (305) penetrates the platform (1) and connects the area where the heating copper pipe (304) is located with the space above the platform (1).

3. The fabric anti-scalding and quick-setting ironing bed structure according to claim 1, characterized in that: The control board (303) is fixedly installed on the outer wall of the platform (1), and the control board (303) is electrically connected to the heating copper pipe (304) and the cooling fan (302) respectively, for adjusting the heating temperature, cooling wind speed and shaping time.

4. The fabric anti-scalding and quick-setting ironing bed structure according to claim 1, characterized in that: The hydraulic cylinder (401) is fixedly installed as a power source on the side of the outrigger (2) or on the bracket extending from the bottom of the platform (1). The output shaft of the hydraulic cylinder (401) is connected to the first rotating plate (403) by a rotating connection.

5. The fabric anti-scalding and quick-setting ironing bed structure according to claim 1, characterized in that: The two ends of the second rotating plate (404) are rotatably connected to the side wall of the support plate (402) and the side wall of the first rotating plate (403) respectively, forming a linkage limiting mechanism, which is used to convert the thrust of the hydraulic cylinder (401) into the pressing action of the pressing soft block (405).

6. The fabric anti-scalding and quick-setting ironing bed structure according to claim 1, characterized in that: The pressing block (405) is made of high-temperature resistant flexible material. The bottom surface of the pressing block (405) is flat and the area is larger than the edge pressing area of ​​the fabric.

7. The fabric anti-scalding and quick-setting ironing bed structure according to claim 1, characterized in that: The flow holes (305) are arranged in an array on the surface of the platform (1), and the heating copper tube (304) is coiled in a curved shape below the flow holes (305) to ensure that heat and airflow evenly cover the fabric shaping area.

8. The fabric anti-scalding and quick-setting ironing bed structure according to claim 1, characterized in that: The pressing components (4) are arranged symmetrically along the edge of the platform (1) in multiple sets, and all sets of pressing components (4) are driven synchronously by hydraulic cylinders (401).

9. The fabric anti-scalding and quick-setting ironing bed structure according to claim 2, characterized in that: The filter (301) is detachably installed at the bottom of the cooling fan (302) via a snap-fit ​​structure to block dust and lint impurities in the outside air.

10. The fabric anti-scalding and quick-setting ironing bed structure according to claim 1, characterized in that: The bottom of the support leg (2) is also provided with a level adjustment cup for adjusting the levelness of the platform (1).

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