A spraying device for tissue paper production
Patent Information
- Application Number
- CN202522676226.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-17
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-12-17
AI Technical Summary
[0005]针对现有技术的不足,本实用新型提供了一种用于生活用纸生产中的喷雾装置,解决了上述现有的喷雾装置没有很好的加固功能,其喷雾过程中管道晃动会影响到喷雾的匀称的问题
1、该用于生活用纸生产中的喷雾装置,通过设置的稳定组件,可以让喷雾过程中更稳定,使得水雾更均匀,使得纸幅各区域受液量一致,避免局部过湿或干燥导致的性能差异,进而保障产品柔软度、吸水性等指标的统一性,稳定组件可抵消生产线振动对喷雾系统的影响,确保喷嘴出液压力恒定、雾化粒径均匀,减少因喷雾波动造成的原料浪费,同时避免纸幅因湿度不均产生脆裂、粘连等问题,显著提升生产合格率与产品稳定性。
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Figure CN224901884U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of household paper production technology, specifically a spray device used in household paper production. Background Technology
[0002] Spraying devices are indispensable key equipment in the production of tissue paper, running through multiple core processes. They not only solve problems such as drying and dust in production, but also enable product function upgrades. Different types of spraying devices are suitable for different processes and have different focuses. In the rewinding and slitting process, ultrasonic and high-pressure micro-mist humidifiers are used. After the paper is dried, the moisture content is low, and dust is easily generated during rewinding and slitting. It is also easy for impurities to be attracted by static electricity. For example, the humidifier of Zhengdao ZS-20 tissue paper rewinding machine adopts the principle of ultrasonic high-frequency oscillation. The spray particles are fine and the humidification is uniform. It can increase the air humidity through spraying, reduce the dust formed by the shedding of paper fibers, and eliminate static electricity to prevent paper dust from adhering to the paper surface.
[0003] Regarding the above-mentioned technical solutions, the existing spraying devices do not have good reinforcement functions. During the spraying process, the pipe shaking will affect the uniformity of the spray. In addition, they do not have good centering functions, and they are prone to deviation during the winding process, which will affect the quality of the product.
[0004] Therefore, this utility model provides a spraying device for the production of household paper to solve the above problems. Utility Model Content
[0005] To address the shortcomings of existing technologies, this utility model provides a spraying device for the production of household paper, which solves the problem that the existing spraying devices lack adequate reinforcement and that pipe vibration during spraying affects the uniformity of the spray.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a spraying device for the production of household paper, comprising a base plate, a spraying assembly fixedly mounted on the top of the base plate, a stabilizing assembly fixedly mounted on the side of the spraying assembly, a control panel fixedly mounted on one side of the spraying assembly, a conveying assembly fixedly mounted on the top of the base plate, and a centering assembly fixedly mounted on one side of the spraying assembly; the stabilizing assembly comprises a positioning frame and a rectangular plate one, the positioning frame being fixedly mounted on one side of the spraying assembly, the rectangular plate one being snapped onto one side of the positioning frame, an arc-shaped plate one being fixedly mounted on the top of the rectangular plate one, a rectangular plate two being snapped onto the other side of the positioning frame, an arc-shaped plate two being fixedly mounted on the top of the rectangular plate two, and a bolt being threadedly connected to one side of the rectangular plate one, the bolt being threadedly connected to the positioning frame and the rectangular plate two respectively.
[0007] Furthermore, a nut is threaded onto the side wall of the bolt, and the nut is located on one side of the rectangular plate.
[0008] By adopting the above technical solution, the locking bolts are tightened to prevent loosening, ensuring the stable connection of components and improving the operational stability of the device.
[0009] Furthermore, the spray assembly includes a water tank and a water pump. The water tank is fixedly installed on the top of the base plate, and the water pump is fixedly installed on the top of the water tank. The input end of the water pump is fixedly connected to the water tank, and the output end of the water pump is fixedly connected to a connecting pipe. The second arc plate and the first arc plate are respectively snapped into the connecting pipe. One end of the connecting pipe is fixedly connected to an atomizing nozzle, and the control panel is electrically connected to the water pump.
[0010] By adopting the above technical solution, stable liquid delivery and uniform atomization can be achieved, and precise volume control can be achieved through electronic regulation, adapting to diverse spraying needs.
[0011] Furthermore, the conveying assembly includes a fixed frame and a motor. The fixed frame is fixedly installed on the top of the base plate, and the motor is fixedly installed on one side of the fixed frame. The output end of the motor is fixedly connected to a drive roller, and the control panel is electrically connected to the motor.
[0012] By adopting the above technical solution, paper can be automatically conveyed, and the conveying speed can be electronically controlled to improve production efficiency and adaptability.
[0013] Furthermore, the conveying assembly also includes a second fixed frame and a rotating roller. The second fixed frame is fixedly installed on the top of the spraying assembly, and the rotating roller is connected to the inner sidewall of the second fixed frame via a bearing.
[0014] The above technical solution helps to ensure smooth paper transport, reduces friction damage, and ensures a flat and smooth paper delivery process.
[0015] Furthermore, the centering component includes a fixed plate and a screw. The fixed plate is fixedly installed on one side of the spraying component. The screw is connected to the top of the fixed plate through a bearing. A lifting block is threadedly connected to the side wall of the screw. Connecting rods are hinged to both sides of the lifting block. A centering plate is hinged to one end of the connecting rod. The centering plate and the fixed plate are slidably connected.
[0016] By adopting the above technical solution, the centering plate is driven by a screw drive to center the paper, ensuring precise and stable adjustment and guaranteeing centered paper transmission.
[0017] Furthermore, the centering component also includes a knob, which is fixedly connected to the top end of the screw.
[0018] The above technical solution facilitates manual adjustment of the centering parameters, making operation convenient and labor-saving, and lowering the operational threshold.
[0019] Beneficial effects This invention provides a spraying device for use in the production of tissue paper. Compared with the prior art, it has the following advantages: 1. This spraying device for household paper production, through its stabilizing components, ensures a more stable spraying process, resulting in more uniform water mist and consistent liquid distribution across all areas of the paper web. This avoids performance differences caused by localized over-wetting or dryness, thereby guaranteeing the uniformity of product softness, absorbency, and other indicators. The stabilizing components can counteract the impact of production line vibrations on the spraying system, ensuring constant nozzle pressure and uniform atomized particle size. This reduces raw material waste caused by spray fluctuations and prevents paper web brittleness and adhesion due to uneven humidity, significantly improving production qualification rate and product stability.
[0020] 2. This spray device for household paper production, through its centering component, ensures that the paper is centered, resulting in better winding and precise alignment of the paper web edges. This prevents issues such as offset, wrinkles, or uneven tension during winding, guaranteeing the neatness and dimensional accuracy of the finished paper roll. The centering component can correct offset deviations during paper web transport in real time, adapting to the production needs of different widths of household paper. This reduces the difficulty of subsequent slitting processes and the scrap rate, while also minimizing rewinding and rework due to poor winding, significantly improving overall production efficiency and product market competitiveness. Attached Figure Description
[0021] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.
[0022] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a utility model Figure 1 Enlarged view of the structure at point A in the middle; Figure 3 This is a side view of the overall structure of this utility model; Figure 4 This is a utility model Figure 3 Enlarged view of the structure at point B.
[0023] In the diagram: 1. Base plate; 2. Spray assembly; 21. Water tank; 22. Water pump; 23. Connecting pipe; 24. Atomizing nozzle; 3. Stabilizing assembly; 31. Positioning frame; 32. Rectangular plate one; 33. Arc plate one; 34. Rectangular plate two; 35. Arc plate two; 36. Bolt; 4. Nut; 5. Control panel; 6. Conveying assembly; 61. Fixing frame one; 62. Motor; 63. Drive roller; 64. Fixing frame two; 65. Rotating roller; 7. Centering assembly; 71. Fixing plate; 72. Screw; 73. Lifting block; 74. Connecting rod; 75. Centering plate; 76. Knob. Detailed Implementation
[0024] It should be noted that in the description of the embodiments of this application, the terms "front," "rear," "left," "right," "up," "down," etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application. The terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication between two elements. For those skilled in the art, the specific meaning of the above terms in this application can be understood according to the specific circumstances.
[0025] The present application will be further described in detail below with reference to the accompanying drawings and embodiments.
[0026] Reference Figures 1 to 4This application provides a spraying device for use in the production of household paper, including a base plate 1. A spraying assembly 2 is fixedly installed on the top of the base plate 1. The spraying assembly 2 includes a water tank 21 and a water pump 22. The water tank 21 is fixedly installed on the top of the base plate 1, and the water pump 22 is fixedly installed on the top of the water tank 21. The input end of the water pump 22 is fixedly connected to the water tank 21, and the output end of the water pump 22 is fixedly connected to a connecting pipe 23. An arc-shaped plate 35 and an arc-shaped plate 33 are respectively engaged with the connecting pipe 23. One end of the connecting pipe 23 is fixedly connected to an atomizing nozzle 24. A control panel 5 is electrically connected to the water pump 22. A stabilizing component 3 is fixedly installed on the side of the spraying assembly 2, and the control panel 5 is fixedly installed on one side of the spraying assembly 2. A conveying assembly 6 is fixedly installed on the top of the base plate 1, and a centering assembly 7 is fixedly installed on one side of the spray assembly 2. The stabilizing assembly 3 includes a positioning frame 31 and a rectangular plate 32. The positioning frame 31 is fixedly installed on one side of the spray assembly 2, and the rectangular plate 32 is snapped onto one side of the positioning frame 31. An arc-shaped plate 33 is fixedly installed on the top of the rectangular plate 32. A rectangular plate 34 is snapped onto the other side of the positioning frame 31, and an arc-shaped plate 35 is fixedly installed on the top of the rectangular plate 34. A bolt 36 is threadedly connected to one side of the rectangular plate 32. The bolt 36 is threadedly connected to the positioning frame 31 and the rectangular plate 34 respectively. A nut 4 is threadedly connected to the side wall of the bolt 36, and the nut 4 is located on one side of the rectangular plate 34.
[0027] In this embodiment, the control panel 5 controls the operation of the spray assembly 2. The water pump 22 draws liquid from the water tank 21 and delivers it to the atomizing nozzle 24 through the connecting pipe 23. The atomizing nozzle 24 atomizes the liquid and sprays it onto the conveyed tissue paper. During this process, the stabilizing assembly 3 ensures the stability of the spray pipeline. The positioning frame 31 clamps and positions the connecting pipe 23 through rectangular plate 32, rectangular plate 34, and arc plate 33 and arc plate 35. The bolts 36 are tightened and locked with nuts 4, so that rectangular plate 32 and rectangular plate 35 fit tightly against the positioning frame 31, preventing the connecting pipe 23 from shifting during liquid delivery and equipment operation. This ensures that the spray range of the atomizing nozzle 24 accurately covers the paper, achieving stable and uniform spray treatment. The control panel 5 is a Siemens S7-200SMARTCPUSR40, the water pump 22 is a Watson Marlowe Qdos30, and the motor 62 is a three-phase asynchronous motor Y100L-4.
[0028] Reference Figures 1 to 4In one aspect of this embodiment, the conveying assembly 6 includes a first fixing frame 61 and a motor 62. The first fixing frame 61 is fixedly installed on the top of the base plate 1, and the motor 62 is fixedly installed on one side of the first fixing frame 61. The output end of the motor 62 is fixedly connected to a drive roller 63. The control panel 5 is electrically connected to the motor 62. The conveying assembly 6 also includes a second fixing frame 64 and a rotating roller 65. The second fixing frame 64 is fixedly installed on the top of the spraying assembly 2, and the rotating roller 65 is connected to the inner side wall of the second fixing frame 64 through a bearing. The centering assembly 7 includes a fixing plate 71 and a screw 72. The fixing plate 71 is fixedly installed on one side of the spraying assembly 2, and the screw 72 is connected to the top of the fixing plate 71 through a bearing. A lifting block 73 is threadedly connected to the side wall of the screw 72. Connecting rods 74 are hinged to both sides of the lifting block 73, and a centering plate 75 is hinged to one end of the connecting rod 74. The centering plate 75 is slidably connected to the fixing plate 71. The centering assembly 7 also includes a knob 76, which is fixedly connected to the top end of the screw 72.
[0029] In this embodiment, rotating the knob 76 drives the screw 72 to rotate, and the screw 72 drives the lifting block 73 to move up and down. The lifting block 73 pulls the centering plate 75 along the fixed plate 71 through the connecting rods 74 on both sides until the distance between the two centering plates 75 matches the width of the paper, thus completing the centering calibration. After starting, the control panel 5 controls the operation of the conveying assembly 6, and the motor 62 drives the drive roller 63 to rotate, forming a conveying channel with the rotating roller 65 on the second fixed frame 64. The tissue paper is smoothly conveyed forward under the synergistic action of the drive roller 63 and the rotating roller 65, providing a stable material conveying foundation for subsequent spraying operations. In this case, the thread helix angle is less than or equal to the equivalent friction angle.
[0030] Working principle: Rotating the knob 76 drives the screw 72 to rotate, and the screw 72 drives the lifting block 73 to move up and down. The lifting block 73 pulls the centering plate 75 along the fixed plate 71 through the connecting rods 74 on both sides until the distance between the two centering plates 75 matches the width of the paper, completing the centering calibration. After starting, the control panel 5 controls the operation of the conveying component 6, and the motor 62 drives the drive roller 63 to rotate, which, together with the rotating roller 65 on the second fixed frame 64, forms a conveying channel. The tissue paper is smoothly conveyed forward under the synergistic action of the drive roller 63 and the rotating roller 65, providing a stable material conveying foundation for subsequent spraying operations.
[0031] Control panel 5 controls the operation of spray assembly 2. Water pump 22 draws liquid from water tank 21 and delivers it to atomizing nozzle 24 via connecting pipe 23. Atomizing nozzle 24 atomizes the liquid and sprays it onto the conveying tissue paper. During this process, stabilizing assembly 3 ensures the stability of the spray pipeline. Positioning frame 31 clamps and positions connecting pipe 23 using rectangular plate 1 32, rectangular plate 2 34, and arc plate 1 33 and arc plate 2 35. Tightening bolt 36 and locking it with nut 4 ensures that rectangular plate 1 32 and rectangular plate 2 35 are tightly fitted to positioning frame 31, preventing displacement of connecting pipe 23 during liquid delivery and equipment operation. This ensures that the spray range of atomizing nozzle 24 accurately covers the paper, achieving stable and uniform spray treatment.
[0032] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0033] Although embodiments of this application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this application, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A spraying device for use in the production of household paper, comprising a base plate (1), characterized in that: A spray assembly (2) is fixedly installed on the top of the base plate (1), a stabilizing assembly (3) is fixedly installed on the side of the spray assembly (2), a control panel (5) is fixedly installed on one side of the spray assembly (2), a conveying assembly (6) is fixedly installed on the top of the base plate (1), and a centering assembly (7) is fixedly installed on one side of the spray assembly (2). The stabilizing component (3) includes a positioning frame (31) and a rectangular plate (32). The positioning frame (31) is fixedly installed on one side of the spraying component (2). The rectangular plate (32) is snapped onto one side of the positioning frame (31). An arc plate (33) is fixedly installed on the top of the rectangular plate (32). A rectangular plate (34) is snapped onto the other side of the positioning frame (31). An arc plate (35) is fixedly installed on the top of the rectangular plate (34). A bolt (36) is threadedly connected to one side of the rectangular plate (32). The bolt (36) is threadedly connected to the positioning frame (31) and the rectangular plate (34) respectively.
2. The spray device for use in the production of household paper according to claim 1, characterized in that: A nut (4) is threaded onto the side wall of the bolt (36), and the nut (4) is located on one side of the rectangular plate (34).
3. A spray device for use in the production of household paper according to claim 1, characterized in that: The spray assembly (2) includes a water tank (21) and a water pump (22). The water tank (21) is fixedly installed on the top of the base plate (1). The water pump (22) is fixedly installed on the top of the water tank (21). The input end of the water pump (22) is fixedly connected to the water tank (21). The output end of the water pump (22) is fixedly connected to a connecting pipe (23). The second arc plate (35) and the first arc plate (33) are respectively snapped together with the connecting pipe (23). One end of the connecting pipe (23) is fixedly connected to an atomizing nozzle (24). The control panel (5) is electrically connected to the water pump (22).
4. A spray device for use in the production of household paper according to claim 1, characterized in that: The conveying assembly (6) includes a fixed frame (61) and a motor (62). The fixed frame (61) is fixedly installed on the top of the base plate (1), and the motor (62) is fixedly installed on one side of the fixed frame (61). The output end of the motor (62) is fixedly connected to a drive roller (63). The control panel (5) is electrically connected to the motor (62).
5. A spraying device for use in the production of household paper according to claim 4, characterized in that: The conveying assembly (6) also includes a second fixing frame (64) and a rotating roller (65). The second fixing frame (64) is fixedly installed on the top of the spray assembly (2), and the rotating roller (65) is connected to the inner wall of the second fixing frame (64) by a bearing.
6. A spray device for use in the production of household paper according to claim 1, characterized in that: The centering component (7) includes a fixing plate (71) and a screw (72). The fixing plate (71) is fixedly installed on one side of the spray component (2). The screw (72) is connected to the top of the fixing plate (71) by a bearing. A lifting block (73) is threadedly connected to the side wall of the screw (72). A connecting rod (74) is hinged to both sides of the lifting block (73). A centering plate (75) is hinged to one end of the connecting rod (74). The centering plate (75) is slidably connected to the fixing plate (71).
7. A spraying device for use in the production of household paper according to claim 6, characterized in that: The centering component (7) also includes a knob (76) which is fixedly connected to the top of the screw (72).