A paper tableware forming machine
Patent Information
- Application Number
- CN202522652798.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-15
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-12-15
AI Technical Summary
[0008]本实用新型要解决的技术问题是所采用的方法为控制抽真空的时间,不便对餐具厚度进行控制,抽真空的结构环境影响水分的蒸发排出,从而影响餐具的烘干效率
[0021]本实用新型与现有技术相比的优点在于:
Smart Images

Figure CN224901890U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of paper tableware manufacturing technology, specifically to a paper tableware forming machine. Background Technology
[0002] As the level of social economy continues to improve, people's material life is becoming richer and richer. In order to adapt to the fast-paced life, more and more people or restaurants are starting to use paper tableware. Compared with the porcelain and glass tableware of the past, paper tableware is simple to use and does not need to be washed after use. After special treatment, some paper tableware can also be recycled and reused. Paper cups are one type of paper tableware.
[0003] The production process of paper tableware typically includes pulping, dewatering and forming, hot pressing and shaping, edge trimming, and sterilization. Dewatering and forming involves dewatering the pulp from the pulping process on a forming mold to create a preliminary tableware shape with a higher water content. The working principle is as follows: pulp is scooped from a pulp tank into the forming mold, which contains a wire mesh. A vacuum pump connected to the forming mold creates a vacuum, causing the pulp to adhere to the wire mesh and form the preliminary tableware shape. Existing forming machines have the following technical problems:
[0004] 1. The method used is to control the vacuuming time. The longer the vacuuming time, the more slurry adheres to the wire mesh, and the thicker the formed tableware is, making it difficult to control the thickness of the tableware.
[0005] 2. After the slurry adheres to the outside of the wire mesh, it needs to be dried to shape the tableware before it can be discharged. The vacuum environment affects the evaporation and discharge of moisture, thus affecting the drying efficiency of the tableware.
[0006] To address the aforementioned technical problems, this application proposes a paper tableware forming machine. Utility Model Content
[0007] I. Technical problems to be solved
[0008] The technical problem this invention aims to solve is that the method used involves controlling the vacuuming time, which makes it inconvenient to control the thickness of the tableware. Furthermore, the vacuuming environment affects the evaporation and discharge of moisture, thus impacting the drying efficiency of the tableware.
[0009] II. Technical Solution
[0010] To solve the above technical problems, the technical solution provided by this utility model is: a paper tableware forming machine, including a base, a plurality of mold positioning grooves are provided on the upper side of the base, a heating block is installed on the inner side of the side wall of the mold positioning groove, and a mold assembly is installed on the inner side of the mold positioning groove;
[0011] The mold assembly includes an outer mold and an inner mold. The outer mold is inserted into the inner side of the mold positioning groove, and the inner mold is inserted into the inner side of the outer mold. A cover plate is installed on the upper outer side of the inner mold. The cover plate is attached to the upper side of the mold positioning groove and is equipped with multiple sets of slurry inlet pipes. The slurry discharge end of the slurry inlet pipe is located between the outer mold and the inner mold.
[0012] The inner mold has multiple sets of sieve holes on its side wall and is equipped with water suction pipes inside. The multiple sets of water suction pipes are connected by a drainage component.
[0013] The bottoms of the multiple sets of inner molds are connected by a height adjustment component that drives the inner molds to move up and down.
[0014] As an improvement, the drainage assembly includes a connecting pipe and a pump body. The connecting pipe is connected to multiple sets of suction pipes, and one end of the connecting pipe is connected to the water inlet of the pump body. The drainage end of the pump body is connected to a drainage pipe. A positioning block is installed on the inner side of the upper part of the inner mold, and the suction pipe is fixedly passed through the positioning block.
[0015] As an improvement, the height adjustment assembly includes multiple sets of connecting rods and a horizontal plate. One end of the connecting rod is fixedly installed to the bottom of the inner mold, and the other end is fixedly connected to the lower side of the horizontal plate. A hydraulic telescopic rod is fixedly connected to the upper side of the horizontal plate, and the hydraulic telescopic rod is installed on the frame.
[0016] As an improvement, at least one set of slurry tanks is fixedly installed on the upper side of the horizontal plate, and a slurry discharge pipe is installed at the bottom of the slurry tank. The slurry discharge pipe is connected to multiple sets of slurry inlet pipes through a multi-port pipe, and a control valve is installed on the slurry discharge pipe.
[0017] As an improvement, a limit strip is installed on the outer wall of the outer mold, and a limit slot is provided on the side wall of the mold positioning groove. The limit strip is inserted into the inner side of the corresponding limit slot to position the outer mold. A hand-tightening bolt passes through the bottom of the mold positioning groove, and the top of the hand-tightening bolt passes through to the inner side of the bottom of the outer mold and is connected by a thread.
[0018] As an improvement, the outer mold, inner mold, and limiting insert are all made of thermally conductive metal, and the limiting slot is close to the heating block.
[0019] As an improvement, an outwardly extending inclined surface is provided at the top edge of the outer mold sidewall to increase the width between the top of the outer mold sidewall and the inner mold.
[0020] III. Beneficial Effects
[0021] The advantages of this utility model compared with the prior art are as follows:
[0022] 1. Sufficient slurry is injected between the outer mold and the inner mold through multiple sets of slurry inlet pipes. Water is drained through the sieve holes on the side wall of the inner mold to the inside of the inner mold, so that the slurry in the slurry is deposited between the outer mold and the inner mold to form paper tableware. The outer mold and the inner mold are designed according to the thickness of the paper tableware and are used in pairs to accurately control the thickness of the paper tableware.
[0023] 2. The water drained from the inner mold is extracted by the drainage component, and the heating block heats the outer mold, so that the water in the forming slurry evaporates quickly. The water in the paper tableware is discharged evenly and quickly through the sieve holes on the inner mold, improving the drying efficiency of the tableware. Attached Figure Description
[0024] Figure 1 This is a schematic diagram of the upper structure of a paper tableware forming machine according to this utility model.
[0025] Figure 2 This is a schematic diagram of the lower structure of a paper tableware forming machine according to this utility model.
[0026] Figure 3 This is a schematic diagram of the base structure of a paper tableware forming machine according to this utility model.
[0027] Figure 4 This is a schematic diagram of the multi-group internal mold connection structure of a paper tableware forming machine according to this utility model.
[0028] Figure 5 This is a schematic diagram of the cross-sectional structure of the outer mold of a paper tableware forming machine according to this utility model.
[0029] As shown in the figure: 1. Base; 2. Mold positioning groove; 3. Outer mold; 4. Limiting strip; 5. Limiting slot; 6. Heating block; 7. Inner mold; 8. Cover plate; 9. Slurry inlet pipe; 10. Outer sloping surface; 11. Connecting rod; 12. Horizontal plate; 13. Hydraulic telescopic rod; 14. Slurry tank; 15. Slurry discharge pipe; 16. Water suction pipe; 17. Positioning block; 18. Connecting pipe; 19. Pump body; 20. Drain pipe; 21. Hand-tightening bolt. Detailed Implementation
[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.
[0031] Example 1
[0032] As attached Figure 1 Appendix Figure 2 and attached Figure 3 As shown, a paper tableware forming machine includes a base 1. Multiple sets of mold positioning grooves 2 are provided on the upper side of the base 1. Mold components are installed inside the mold positioning grooves 2. The mold components include an outer mold 3 and an inner mold 7. The outer mold 3 of all shapes of paper tableware has the same outer shape and size. The outer mold 3 is inserted into the inner side of the mold positioning groove 2, and the inner mold 7 is inserted into the inner side of the outer mold 3. Limiting strips 4 are installed on the outer wall of the outer mold 3. Limiting slots 5 are provided on the side wall of the mold positioning groove 2. The limiting strips 4 are inserted into the corresponding limiting slots 5 to position the outer mold 3. A hand-tightening bolt 21 passes through the bottom of the mold positioning groove 2. The top of the hand-tightening bolt 21 passes through to the inner bottom of the outer mold 3 and is connected by threads to position the outer mold 3.
[0033] As attached Figure 1 and attached Figure 4 As shown, a height adjustment assembly is connected between the bottoms of multiple sets of inner molds 7 to drive the inner molds 7 to move up and down. The height adjustment assembly includes multiple sets of connecting rods 11 and a horizontal plate 12. One end of the connecting rod 11 is fixedly installed to the bottom of the inner mold 7 by a thread, and the other end is fixedly connected to the lower side of the horizontal plate 12. The inner molds 7 are easy to disassemble and replace. A hydraulic telescopic rod 13 is fixedly connected to the upper side of the horizontal plate 12. The hydraulic telescopic rod 13 is installed on the frame. The extension and retraction of the hydraulic telescopic rod 13 drives the multiple sets of inner molds 7 to move up and down inside the outer mold 3, which facilitates the adjustment of the position of the inner molds 7 and the discharge of paper tableware.
[0034] As attached Figure 1 and attached Figure 2 As shown, at least one set of slurry tanks 14 are fixedly installed on the upper side of the horizontal plate 12. The slurry tanks 14 have built-in stirring components to prevent the slurry inside the slurry tanks 14 from settling and affecting the slurry discharge. A slurry discharge pipe 15 is installed at the bottom of the slurry tanks 14. A cover plate 8 is installed on the upper outer side of the inner mold 7. The cover plate 8 contacts the upper side of the outer mold 3. At this time, the position between the inner mold 7 and the outer mold 3 is determined. The space between the inner mold 7 and the outer mold 3 is the thickness of the paper lunch box. The cover plate 8 is attached to the upper side of the mold positioning groove 2 and multiple sets of slurry inlet pipes 9 are installed. The slurry inlet pipes 9 discharge... The slurry end is located between the outer mold 3 and the inner mold 7. The slurry discharge pipe 15 is connected to multiple sets of slurry inlet pipes 9 through a multi-port pipe. A control valve is installed on the slurry discharge pipe 15. When the control valve is opened, the slurry is sent to the space between the outer mold 3 and the inner mold 7 through the slurry discharge pipe 15. An outwardly expanding slope 10 is provided at the top edge of the side wall of the outer mold 3 to widen the space between the top of the side wall of the outer mold 3 and the inner mold 7, which facilitates the feeding of material from the slurry inlet pipe 9 to the space between the outer mold 3 and the inner mold 7. It also makes the slurry flow faster inside the outwardly expanding slope 10, which can disperse the material and improve the uniformity of the slurry distribution.
[0035] As attached Figure 4 and attached Figure 5 As shown, the inner mold 7 has multiple sets of sieve holes on its side wall, with a hole diameter of 0.3 to 0.6 mm. Water in the slurry is drained through the multiple sets of sieve holes to the space between the outer mold 3 and the inner mold 7, causing the slurry to accumulate between the outer mold 3 and the inner mold 7. A water suction pipe 16 is installed inside the inner mold 7. A positioning block 17 is installed on the upper inner side of the inner mold 7. The water suction pipe 16 passes through the positioning block 17 and is positioned by the positioning block 17. A drainage assembly is connected between the multiple sets of water suction pipes 16. The drainage assembly includes a connecting pipe 18 and a pump body 19. The connecting pipe 18 is connected to the multiple sets of water suction pipes 16, and one end is connected to the water inlet of the pump body 19. Water inside the inner mold 7 is discharged through the pump body 19, the connecting pipe 18, and the multiple sets of water suction pipes 16. A drain pipe 20 is connected to the drain end of the pump body 19, and the water is discharged into a collection bucket through the drain pipe 20.
[0036] As attached Figure 3 and attached Figure 5 As shown, a heating block 6 is installed on the inner side of the mold positioning groove 2. Both the outer mold 3 and the inner mold 7 are made of heat-conducting metal. The limiting slot 5 is close to the heating block 6. The heating block 6 generates heat through internal resistance, which can control the heating temperature. The heating block 6 heats the side wall of the mold positioning groove 2, and the temperature is transferred to the outer mold 3 to dry the formed paper lunch box. The inner mold 7 then conducts heat, and the evaporated moisture is evenly discharged through multiple sets of sieve holes on the inner mold 7. The limiting strip 4 is made of heat-conducting metal. The limiting slot 5 is close to the heating block 6. The limiting strip 4 increases the heat exchange area between the outer mold 3 and the side wall of the mold positioning groove 2, which can improve the heat conduction effect.
[0037] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0038] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
[0039] The present invention and its embodiments have been described above. This description is not restrictive, and the accompanying drawings are only one embodiment of the present invention; the actual structure is not limited thereto. In conclusion, if those skilled in the art are inspired by this description and design similar structures and embodiments without departing from the inventive spirit of the present invention, such designs should fall within the protection scope of the present invention.
Claims
1. A paper tableware forming machine, comprising a base (1), characterized in that: The base (1) is provided with multiple sets of mold positioning grooves (2) on the upper side. A heating block (6) is installed on the inner side of the side wall of the mold positioning groove (2). A mold assembly is installed on the inner side of the mold positioning groove (2). The mold assembly includes an outer mold (3) and an inner mold (7). The outer mold (3) is inserted into the inner side of the mold positioning groove (2), and the inner mold (7) is inserted into the inner side of the outer mold (3). A cover plate (8) is installed on the upper outer side of the inner mold (7). The cover plate (8) is attached to the upper side of the mold positioning groove (2) and multiple sets of slurry inlet pipes (9) are installed. The slurry discharge end of the slurry inlet pipe (9) is located between the outer mold (3) and the inner mold (7). The inner mold (7) has multiple sets of sieve holes on its side wall and is equipped with water suction pipes (16) inside. The multiple sets of water suction pipes (16) are connected by a drainage component. The bottoms of the multiple sets of inner molds (7) are connected by a height adjustment component that drives the inner molds (7) to move up and down.
2. The paper tableware forming machine according to claim 1, characterized in that: The drainage assembly includes a connecting pipe (18) and a pump body (19). The connecting pipe (18) is connected to multiple sets of suction pipes (16), and one end is connected to the water inlet end of the pump body (19). The drainage end of the pump body (19) is connected to a drain pipe (20). A positioning block (17) is installed on the upper inner side of the inner mold (7). The suction pipe (16) is fixedly passed through the positioning block (17).
3. The paper tableware forming machine according to claim 1, characterized in that: The height adjustment assembly includes multiple sets of connecting rods (11) and a horizontal plate (12). One end of the connecting rod (11) is fixedly installed to the bottom of the inner mold (7), and the other end is fixedly connected to the lower side of the horizontal plate (12). A hydraulic telescopic rod (13) is fixedly connected to the upper side of the horizontal plate (12), and the hydraulic telescopic rod (13) is installed on the frame.
4. A paper tableware forming machine according to claim 3, characterized in that: At least one set of slurry tanks (14) are fixedly installed on the upper side of the horizontal plate (12). A slurry discharge pipe (15) is installed at the bottom of the slurry tank (14). The slurry discharge pipe (15) is connected to multiple sets of slurry inlet pipes (9) through a multi-port pipe. A control valve is installed on the slurry discharge pipe (15).
5. A paper tableware forming machine according to claim 1, characterized in that: The outer mold (3) has a limiting insert (4) installed on its outer wall. The mold positioning groove (2) has a limiting slot (5) on its side wall. The limiting insert (4) is inserted into the inner side of the corresponding limiting slot (5) to position the outer mold (3). A hand-tightening bolt (21) passes through the bottom of the mold positioning groove (2). The top of the hand-tightening bolt (21) passes through the inner side of the bottom of the outer mold (3) and is connected by a thread.
6. A paper tableware forming machine according to claim 5, characterized in that: The outer mold (3), inner mold (7) and limiting insert (4) are all made of heat-conducting metal, and the limiting slot (5) is close to the heating block (6).
7. A paper tableware forming machine according to claim 1, characterized in that: The outer mold (3) has an outwardly extending inclined surface (10) at the top edge of its side wall, which widens the gap between the top of the outer mold (3) side wall and the inner mold (7).