A rammer
Patent Information
- Application Number
- CN202521386762.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-03
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-07-03
AI Technical Summary
[0003]本申请实施例中提供了一种捣固车,以解决现有的轨道扣件涂油方式单一、操作方式繁琐的问题
[0033]本申请中,在枕面清扫装置的前后两侧分别设置道钉检测装置和道钉涂油装置,道钉检测装置用于检测道钉在轨枕上的位置,道钉涂油装置包括安装支架和涂油组件,涂油组件包括将油脂喷出的若干涂油喷嘴,在捣固车捣鼓作业过程中,在枕面清扫装置之前设置道钉检测装置,它能够在列车前进方向上前置于清扫装置,以提前识别轨枕上的道钉位置,并且该装置具备横向和竖向调节能力。设置在清扫装置之后的道钉涂油装置,由安装支架和涂油组件构成。涂油组件中有多个涂油喷嘴用来喷涂油脂,实现自动化涂油过程,减少人工干预,提高工作效率,并能确保油脂均匀覆盖道钉,延长其使用寿命。提高道钉定位的精确度,适应不同轨距或不规则安装的道钉情况,确保后续涂油操作的针对性和有效性。
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Figure CN224901898U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of railway maintenance, in particular to a tamping vehicle. BACKGROUND
[0002] With the rapid development of high-speed rail, railway and intercity light rail, the development scale is expanding, and the number of tracks is increasing. The maintenance of the track, especially the fastening part, is very important. The fastening part is an important part of the track. The rail and the sleeper are connected together through the fastening part, which plays a role in fixing the correct position of the rail. In the process of maintaining the fastening part, the oiling method of the track fastening part is mainly to use cloth to dip oil and smear. In the smearing process, oil droplets and scattered sites appear, resulting in serious oil waste. The traditional oiling method is single in action and complicated in operation, which causes serious resource waste and low work efficiency. CONTENT OF THE UTILITY MODEL
[0003] The tamping vehicle provided in the present application solves the problems of single oiling method and complicated operation of the existing track fastening part.
[0004] In order to achieve the above purpose, the present application provides the following technical scheme:
[0005] A tamping vehicle, comprising:
[0006] a vehicle frame and a sleeper surface cleaning device, the sleeper surface cleaning device is fixed on the vehicle frame and is used for cleaning the sleepers;
[0007] a rail spike detection device, which is located in front of the sleeper surface cleaning device along the longitudinal direction of the vehicle body and is used for detecting the position of the rail spike on the sleeper, the rail spike detection device can move relative to the transverse direction and vertical direction of the sleeper surface cleaning device;
[0008] a rail spike oiling device, which is located behind the sleeper surface cleaning device along the longitudinal direction of the vehicle body; the rail spike oiling device comprises a mounting bracket and an oiling assembly, the oiling assembly comprises a plurality of oiling nozzles for spraying oil, and the mounting bracket is used for connecting with the sleeper surface cleaning device;
[0009] an oil supply device, which is located on the vehicle frame and is connected with the rail spike oiling device and is used for injecting oil into the rail spike oiling device.
[0010] Optionally, the rail spike detection device comprises:
[0011] a first bracket;
[0012] a transverse movement driving member, the fixed end of the transverse movement driving member is located on the first bracket;
[0013] A vertical driving member, a fixed end of the vertical driving member is connected with a telescopic end of the transverse moving driving member;
[0014] A position sensor, a detection end of the position sensor is used for facing the rail surface.
[0015] Optionally, the rail detection device further comprises:
[0016] A vertical adjusting plate, a top end of the vertical adjusting plate is connected with the fixed end of the vertical driving member, and a bottom end of the vertical adjusting plate is provided with a first sawtooth part;
[0017] An adjusting block, comprising a body part and a second sawtooth part, the body part has a through vertical accommodating slot, the vertical adjusting plate is located in the accommodating slot, and the second sawtooth part is arranged towards the accommodating slot and is engaged with the first sawtooth part;
[0018] The body part and the second sawtooth part are detachably fixedly connected.
[0019] Optionally, the second sawtooth part is provided with a mounting hole arranged in a horizontal direction, and the second sawtooth part is connected with the body part through the mounting hole and a threaded fastener.
[0020] Optionally, the rail detection device and the rail oiling device are respectively arranged as two groups, and two groups of the rail detection device are arranged at the transverse two ends of the sleeper surface cleaning device.
[0021] Two groups of the rail oiling device are arranged at the transverse two ends of the sleeper surface cleaning device.
[0022] Optionally, the oil supply device comprises an oil tank, an oil pump, an oil filtering module and an oil pipeline connected in sequence, the oil pipeline is connected with the oil road interface, and is used for injecting oil into the oiling nozzle.
[0023] The oiling nozzle comprises a gas road interface and an oil road interface, the gas road interface is connected with a pneumatic device, and is used for providing high-speed airflow to the oiling nozzle to blow and spray the oil.
[0024] Optionally, the oil supply device further comprises:
[0025] An oil pressure adjusting module, located between the oil filtering module and the oil pipeline, is used for adjusting the spraying pressure of the oil.
[0026] Optionally, the rail oiling device further comprises:
[0027] An oil back-suction valve, located on the oiling nozzle, is used for back-suctioning and storing the oil in the oiling nozzle and the oil pipeline after the spraying is finished.
[0028] Optionally, each two of the oil spraying nozzles constitute an oil spraying nozzle group, and the rail spike oiling device comprises two oil spraying nozzle groups, and the two oil spraying nozzle groups are respectively arranged at two ends of the length direction of the mounting bracket;
[0029] The rail spike oiling device further comprises two baffles, and the two baffles are arranged on the mounting bracket in the length direction and located between the two oil spraying nozzle groups.
[0030] Optionally, one of the oil spraying nozzles in each oil spraying nozzle group is arranged in the vertical direction, and the other oil spraying nozzle is arranged in the inclined direction relative to the vertical direction.
[0031] The rail spike oiling device further comprises two baffles, and the two baffles are arranged on the mounting bracket in the length direction and located between the two oil spraying nozzle groups.
[0032] Compared with the prior art, the rail tamping vehicle provided in the embodiment has the following technical effects:
[0033] In the embodiment, the rail spike detection device and the rail spike oiling device are arranged on the front and rear sides of the sleeper cleaning device respectively, the rail spike detection device is used for detecting the position of the rail spike on the sleeper, the rail spike oiling device comprises a mounting bracket and an oiling assembly, the oiling assembly comprises a plurality of oil spraying nozzles for spraying oil, and the rail spike detection device is arranged in front of the sleeper cleaning device in the tamping operation process of the rail tamping vehicle, and can be arranged in front of the cleaning device in the advancing direction of the train to identify the position of the rail spike on the sleeper in advance, and the device has transverse and vertical adjustment capabilities. The rail spike oiling device arranged behind the cleaning device is composed of the mounting bracket and the oiling assembly. The oiling assembly has a plurality of oil spraying nozzles for spraying oil, realizes an automatic oiling process, reduces manual intervention, improves work efficiency, and can ensure that the oil uniformly covers the rail spike, prolongs the service life of the rail spike, improves the positioning accuracy of the rail spike, adapts to different track gauges or irregularly installed rail spikes, and ensures the pertinence and effectiveness of subsequent oiling operations. BRIEF DESCRIPTION OF DRAWINGS
[0034] The accompanying drawings, which are included to provide a further understanding of this application and form part of this application, illustrate exemplary embodiments and are used to explain this application, but do not constitute an undue limitation of this application. In the drawings:
[0035] Figure 1 This is a schematic diagram of the structure of a tamping machine provided in an embodiment of this application;
[0036] Figure 2 A schematic diagram showing the positions of the road stud detection device and the road stud oiling device provided in the embodiments of this application;
[0037] Figure 3 This is a schematic diagram of the structure of the road spike oiling device provided in the embodiments of this application;
[0038] Figure 4 This is a schematic diagram of the structure of the road stud detection device provided in the embodiments of this application;
[0039] Figure 5 for Figure 4 A schematic diagram of the rear view structure;
[0040] Figure 6 for Figure 4 A schematic diagram of the side view structure;
[0041] Figure 7 This is a schematic diagram of the structure of the grease supply device provided in the embodiments of this application.
[0042] The following labels are shown in the attached diagram:
[0043] 1. Frame; 2. Pillow surface cleaning device; 3. Road stud detection device; 4. Road stud oiling device; 5. Grease supply device;
[0044] First bracket 31, horizontal drive component 32, vertical drive component 33, position sensor 34, vertical adjustment plate 35, first serrated part 351, adjustment block 36, body part 361, clearance groove 3611, second serrated part 362.
[0045] Mounting bracket 41, oiling nozzle 42, baffle 43;
[0046] 51. Grease tank, 52. Grease pump, 53. Grease filter module, 54. Oil pipeline, 55. Grease pressure regulating module. Detailed Implementation
[0047] This utility model discloses a tamping machine to solve the problems of the existing single oiling method and cumbersome operation method of track fasteners.
[0048] To make the technical solutions and advantages of the embodiments of this application clearer, the exemplary embodiments of this application will be described in further detail below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of this application, and not an exhaustive list of all embodiments. It should be noted that, unless otherwise specified, the embodiments and features in the embodiments of this application can be combined with each other.
[0049] Please see Figures 1-7 , Figure 1 This is a schematic diagram of the structure of a tamping machine provided in an embodiment of this application; Figure 2 A schematic diagram showing the positions of the road stud detection device and the road stud oiling device provided in the embodiments of this application; Figure 3 This is a schematic diagram of the structure of the road spike oiling device provided in the embodiments of this application; Figure 4 This is a schematic diagram of the structure of the road stud detection device provided in the embodiments of this application; Figure 5 for Figure 4 A schematic diagram of the rear view structure; Figure 6 for Figure 4 A schematic diagram of the side view structure; Figure 7 This is a schematic diagram of the structure of the grease supply device provided in the embodiments of this application.
[0050] In one specific embodiment, the tamping machine provided in this application includes:
[0051] The car frame 1 and the sleeper surface cleaning device 2 are fixed on the car frame 1 and clean the sleepers.
[0052] The rail spike detection device 3 is located in front of the sleeper surface cleaning device 2 along the longitudinal direction of the car body. It is used to detect the position of the rail spike on the sleeper. The rail spike detection device 3 can move laterally and vertically relative to the sleeper surface cleaning device 2.
[0053] The road stud oiling device 4 is located on the rear side of the pillow surface cleaning device 2 along the longitudinal direction of the vehicle body; the road stud oiling device 4 includes a mounting bracket 41 and an oiling assembly, the oiling assembly includes a plurality of oiling nozzles 42 for spraying grease, and the mounting bracket 41 is used to connect to the pillow surface cleaning device 2.
[0054] The grease supply device 5 is located on the frame 1 and is connected to the road stud oiling device 4, and is used to inject grease into the road stud oiling device 4.
[0055] The frame 1 supports the overall structure, and the sleeper surface cleaning device 2 is installed on the frame 1 to clean the sleeper surface. By removing debris (such as dust and gravel) from the sleeper surface, a clean working environment is provided for subsequent operations, which helps improve the accuracy and efficiency of subsequent operations (such as spike inspection and lubrication). The specific structure of the sleeper surface cleaning device 2 can be set according to existing technology, and will not be described in detail here.
[0056] In the longitudinal direction of the train body, a rail spike detection device 3 is installed in front of the sleeper surface cleaning device 2. Here and below, "front" refers to the direction of train travel, and "rear" refers to the direction opposite to the direction of travel. The rail spike detection device 3 is positioned in front of the train travel direction to identify the position of the rail spikes on the sleeper in advance. The rail spike detection device 3 has lateral and vertical adjustment capabilities, thereby improving the accuracy of rail spike positioning, adapting to different track gauges or irregularly installed rail spikes, and ensuring the targeted and effective application of lubrication in subsequent operations.
[0057] The road stud oiling device 4, located behind the pillow surface cleaning device 2, consists of a mounting bracket 41 and an oiling assembly. The mounting bracket 41 extends along the length of the pillow surface cleaning device 2, and the oiling assembly is located on the mounting bracket 41. The oiling assembly includes several oiling nozzles 42 for spraying grease. The mounting bracket 41 ensures effective connection between the entire oiling device and the cleaning device. This automates the oiling process, reduces manual intervention, improves work efficiency, and ensures uniform grease coverage of the road studs, extending their service life.
[0058] The grease supply device 5 is located on the frame 1 and connected to the road spike oiling device 4. It is used to inject grease into the road spike oiling device 4. The grease supply device 5 is responsible for providing the necessary grease resources to the road spike oiling device 4 to ensure the continuity of the oiling operation. It ensures that the oiling device always has a sufficient grease supply, avoids maintenance interruptions due to insufficient grease, and improves the reliability and operating efficiency of the equipment.
[0059] The tamping machine provided in this application embodiment has the following technical advantages compared to the prior art:
[0060] In this application, a spike detection device 3 and a spike oiling device 4 are respectively installed on the front and rear sides of the sleeper surface cleaning device 2. The spike detection device 3 is used to detect the position of the spikes on the sleeper. The spike oiling device 4 includes a mounting bracket 41 and an oiling assembly. The oiling assembly includes several oiling nozzles 42 that spray grease. During the tamping operation of the tamping machine, the spike detection device 3 is installed in front of the sleeper surface cleaning device 2. It can be positioned forward of the cleaning device in the direction of train travel to identify the position of the spikes on the sleeper in advance, and the device has lateral and vertical adjustment capabilities. The spike oiling device 4, installed after the cleaning device, consists of a mounting bracket 41 and an oiling assembly. The oiling assembly has multiple oiling nozzles 42 for spraying grease, realizing an automated oiling process, reducing manual intervention, improving work efficiency, and ensuring that the grease evenly covers the spikes, extending their service life. It improves the accuracy of spike positioning, adapts to different track gauges or irregularly installed spikes, and ensures the targeted and effective nature of subsequent oiling operations.
[0061] In one embodiment, the road stud detection device 3 includes:
[0062] First support 31;
[0063] The lateral movement drive 32 has its fixed end located on the first bracket 31;
[0064] The vertical drive component 33 has a fixed end connected to the telescopic end of the horizontal drive component 32.
[0065] The position sensor 34 is connected to the telescopic end of the vertical drive 33, and the detection end of the position sensor 34 is oriented toward the rail surface.
[0066] The first bracket 31 serves as the basic support structure for the entire rail spike detection device 3. Preferably, it extends laterally along the bolster surface cleaning device 2 to fix the lateral movement drive 32 and support subsequent moving components, ensuring the overall structure is stably and reliably installed on the vehicle body. The first bracket 31 is preferably a welded metal structure with sufficient strength and rigidity. The fixed end of the lateral movement drive 32 is fixed to the first bracket 31 and can move laterally. The lateral movement drive 32 can be configured as a cylinder, hydraulic cylinder, or electric push rod. The lateral movement drive 32 drives the vertical drive 33 and its sensor in the lateral direction to adapt to different track gauges or rail spike position deviations. When the bolster surface cleaning device 2 is loaded laterally to the left or right, to ensure the position sensor 34 remains in the same relative position to the rail spike, the direction of movement of the lateral movement drive 32 is controlled to be opposite to the loading direction of the bolster surface cleaning device 2, achieving the aforementioned technical effect.
[0067] The telescopic end of the lateral drive component 32 is connected to the fixed end of the vertical drive component 33, and the telescopic end of the vertical drive component 33 is connected to the position sensor 34 for retracting and extending the position sensor 34. The fixed end of the vertical drive component 33 is connected to the telescopic end of the lateral drive component 32, and the telescopic end can move up and down in the vertical direction. Similarly, pneumatic, hydraulic, or electric methods can be used to drive the position sensor 34 up and down, enabling it to accurately align with the height of the rail spike, which is particularly suitable for situations where the track surface is uneven or the installation height of the rail spikes is inconsistent. The position sensor 34 can be configured as one or more of the following: a laser displacement sensor, a visual recognition camera (image sensor), an ultrasonic sensor, and a proximity switch, used to detect the presence of the rail spike, determine its specific position, and feed back a signal to the control system.
[0068] In another optional embodiment, the vertical drive member 33 only performs the retraction and extension of the position sensor 34; the road stud detection device 3 also includes a vertical adjustment plate 35 and an adjustment block 36; the top end of the vertical adjustment plate 35 is connected to the fixed end of the vertical drive member 33, and the bottom end of the vertical adjustment plate 35 is provided with a first serrated portion 351; the adjustment block 36 includes a body portion 361 and a second serrated portion 362, the body portion 361 has a vertically penetrating relief groove 3611, the vertical adjustment plate 35 is located in the relief groove 3611, the second serrated portion 362 is disposed facing the relief groove 3611 and engages with the first serrated portion 351; the body portion 361 and the second serrated portion 362 are detachably fixedly connected.
[0069] The top of the vertical adjustment plate 35 is connected to the fixed end of the vertical drive member 33, and the bottom end is provided with a first serrated part 351 for mechanical engagement with the adjustment block 36 below to form an adjustable and stable connection structure; as the basic structure for height adjustment, it provides multiple fixed position points through the serrations on the first serrated part 351. The adjusting block 36 includes a body part 361 and a second serrated part 362. The body part 361 has a vertically penetrating relief groove 3611 inside. The second serrated part 362 is arranged facing the inside of the relief groove 3611 and is used to engage with the first serrated part 351 on the vertical adjusting plate 35. It can be understood that the body part 361 and the second serrated part 362 form a U-shaped relief groove 3611. The vertical adjusting plate 35 is inserted into the relief groove 3611, and the first serrated part 351 and the second serrated part 362 are engaged and locked together. The adjusting block 36 is fixed to the vertical adjusting plate 35 by a locking member. The serrated engagement enables the height fine adjustment function and can be firmly locked after adjustment. This allows the vertical position of the rail spike oiling device 4 to be adjusted according to different track gauges, making it suitable for rail spike oiling of different track gauges and increasing the versatility of the device. The vertical adjustment plate 35 and the adjustment block 36 are detachably fixedly connected by means of screws, pins or other means to realize the vertical adjustment of the adjustment block 36.
[0070] Driven by the vertical drive component 33, the entire adjustment structure can move up and down for retraction and extension. At the same time, through the sawtooth engagement structure between the adjustment block 36 and the vertical adjustment plate 35, the sensor installation position can be finely adjusted manually or semi-automatically. After adjustment, the two are locked together with the fixing component to ensure stable position during the detection process.
[0071] Specifically, the second serrated portion 362 is provided with horizontally oriented mounting holes, and the second serrated portion 362 is connected to the body portion 361 via the mounting holes and threaded fasteners. The mounting holes on the second serrated portion 362 are horizontal (i.e., perpendicular to the vertical adjustment plate 35), providing mounting positions for the threaded fasteners and ensuring that the second serrated portion 362 can be securely fixed to the body portion 361, while facilitating disassembly and maintenance. Preferably, two mounting holes are provided, arranged vertically along the second serrated portion 362, to further improve stability. Threaded fasteners (e.g., bolts or screws) are passed through the mounting holes on the second serrated portion 362 and fixed to the corresponding holes on the body portion 361. The clamping force provided by the threaded fasteners ensures a tight fit between the second serrated portion 362 and the body portion 361, preventing loosening or displacement; this helps maintain the accuracy of the serrated engagement structure and ensures stability during height adjustment.
[0072] In another embodiment, the road spike detection device 3 and the road spike oiling device 4 are respectively set into two sets. The two sets of road spike detection devices 3 are set at both ends of the pillow surface cleaning device 2 in the lateral direction. The two sets of road spike oiling devices 4 are set at both ends of the pillow surface cleaning device 2 in the lateral direction.
[0073] The dual-set spike detection devices 3 are located at both ends of the sleeper surface cleaning device 2. Each set of spike detection devices 3 operates independently and can simultaneously detect spikes on both sides of the sleeper. Similarly, the dual-set spike oiling devices 4 are also located at both ends of the sleeper surface cleaning device 2. Each set of oiling devices 4 is responsible for automatically oiling the spikes on the corresponding side. Due to the dual-set configuration, simultaneous detection and oiling of spikes on both sides of the sleeper can be completed in a single pass, significantly improving operational efficiency; it eliminates the need for multiple back-and-forth vehicle movements to cover the entire track width, saving time and resources.
[0074] In some optional embodiments, the grease supply device 5 includes a grease tank 51, a grease pump 52, a grease filter module 53, and an oil pipeline 54 connected in sequence. The oil pipeline 54 is connected to an oil interface for injecting grease into the coating nozzle 42. The coating nozzle 42 includes an air interface and an oil interface. The air interface is connected to a pneumatic device for providing a high-speed airflow to the coating nozzle 42 to disperse and spray the grease. The grease tank 51 is used to store the grease to be sprayed and is fixed on the frame 1. It can be made of metal or high-strength plastic. The grease pump 52 draws grease from the grease tank 51 and pressurizes and transports it. The grease filter module 53 filters the grease during the transportation process, removing impurities and particles, preventing nozzle clogging, improving coating uniformity, and extending the service life of the equipment. It is understood that the grease tank 51, grease pump 52 and grease filter module 53 are all connected by pipelines. The oil pipeline 54 delivers the filtered grease to the oiling nozzle 42 and is connected to the oil circuit structure of the nozzle through pipe joints or quick-connect fittings. The oil pipeline 54 is such as a corrosion-resistant hose or metal pipe.
[0075] The oiling nozzle 42 includes an air interface and an oil interface. The air interface is connected to an on-board pneumatic device (such as an air compressor) to introduce high-speed compressed air, creating an "air-mist mixing" effect that disperses the grease into fine particles before spraying it out. The oil interface is connected to an oil pipe 54 to receive grease from the grease pump 52.
[0076] The specific working process is as follows: grease is drawn from grease tank 51 by grease pump 52; impurities are removed by grease filter module 53; grease is transported to the oil interface of oiling nozzle 42 through oil pipeline 54; at the same time, compressed air enters the nozzle through air interface; inside the nozzle, high-pressure air mixes with grease, and atomizes the grease and sprays it evenly onto the surface of the road stud using pneumatic power.
[0077] Furthermore, the grease supply device 5 also includes a grease pressure regulating module 55, located between the grease filter module 53 and the oil pipeline 54, for regulating the grease spraying pressure. The grease pressure regulating module 55 regulates the pressure of the filtered grease, and can set or automatically adjust the grease pressure output to the nozzle; for example, a manual pressure regulating valve or an electrically controlled proportional pressure valve can be used in conjunction with the control system to achieve intelligent regulation.
[0078] In another embodiment, a pressure detection device is provided between the grease pump 52 and the grease filter module 53. When the grease pressure reaches the upper limit, the grease pump 52 is controlled to stop working. When the grease pressure reaches the lower limit, the grease pump 52 is controlled to start working. The grease supply is controlled by controlling the start and stop of the grease pump 52, thereby improving the system safety.
[0079] In one optional embodiment, the rail spike oiling device 4 further includes a grease back suction valve located on the oiling nozzle 42, used to back suction and store the grease in the oiling nozzle 42 and oil pipeline 54 after the spraying is completed; after the spraying operation is completed, the grease in the nozzle and oil pipeline 54 is actively drawn back to the storage container (such as the grease bucket 51) or a special recycling device to prevent grease from accumulating at the nozzle and dripping, and to avoid contaminating the track or other components.
[0080] Specifically, each pair of oiling nozzles 42 constitutes a group of oiling nozzles 42. The road stud oiling device 4 includes two groups of oiling nozzles 42, which are respectively located at both ends of the mounting bracket 41 along its length. It also includes two baffles 43, which are spaced apart along the length of the mounting bracket 41 and located between the two groups of oiling nozzles 42.
[0081] The nozzles, which were originally distributed independently, are grouped into groups of two nozzles each; this increases the coverage area of a single spray; enhances the uniformity of spraying; and allows for control of different groups as needed, improving flexibility.
[0082] The entire device comprises two sets of 42 oiling nozzles, which are respectively set at both ends of the mounting bracket 41 along its length to achieve simultaneous spraying of rail spikes on both sides of the sleeper; improving work efficiency; reducing the time spent on repeated equipment movement or adjustment; two baffles 43 are set at intervals along the length of the mounting bracket 41; set between the two sets of oiling nozzles 42; used to prevent grease from interfering with or splashing between adjacent nozzles; and play a role in isolation, directional spraying, and pollution prevention.
[0083] During the operation of the tamping machine, the track spikes enter the oiling area after being cleaned by the sleeper surface cleaning device 2; two sets of oiling nozzles 42 are located at both ends of the mounting bracket 41, which can spray the track spikes on the left and right sides of the sleeper simultaneously; two baffles 43 are set between the nozzle sets to prevent the grease from flying across the air and causing waste or pollution; guide the grease to spray in the designated direction to improve the spraying accuracy.
[0084] Specifically, in each group of 42 oiling nozzles, one nozzle 42 is positioned vertically, while the other is inclined to the vertical. One nozzle 42 has its axis perpendicular to the rail surface, directly facing the top or center of the rail spike, enabling direct spraying of the main body of the spike; this improves the adhesion rate of grease to critical stress areas; and is suitable for lubricating rail spikes in standard locations. The other nozzle 42 has its axis at a certain angle (e.g., 30°–60°) to the vertical, facing the side or edge of the rail spike, covering the base, sides, or areas difficult to cover by vertical spraying; this prevents "blind spots" caused by obstruction or structural limitations; and enhances overall lubrication and rust prevention.
[0085] During the spraying process, the vertical nozzle in a set of nozzles is responsible for concentrated spraying of the center area of the road spike; at the same time, the tilting nozzle is responsible for auxiliary spraying of the sides and roots of the road spike; the synergistic effect of the two allows the grease to cover the surface of the road spike more comprehensively, improving lubrication efficiency and protective performance.
[0086] Although preferred embodiments of this application have been described, those skilled in the art, upon learning the basic inventive concept, can make other changes and modifications to these embodiments. Therefore, the appended claims are intended to be interpreted as including the preferred embodiments as well as all changes and modifications falling within the scope of this application.
[0087] Obviously, those skilled in the art can make various modifications and variations to this application without departing from the spirit and scope of this application. Therefore, if such modifications and variations fall within the scope of the claims of this application and their equivalents, this application also intends to include such modifications and variations.
Claims
1. A tamping machine, characterized in that, include: A car frame and a sleeper surface cleaning device, wherein the sleeper surface cleaning device is fixed on the car frame and cleans the sleepers; A rail spike detection device is located longitudinally along the front of the sleeper cleaning device and is used to detect the position of rail spikes on the sleeper. The rail spike detection device can move laterally and vertically relative to the sleeper cleaning device. A road stud oiling device is located longitudinally along the vehicle body behind the pillow surface cleaning device; the road stud oiling device includes a mounting bracket and an oiling assembly, the oiling assembly includes a plurality of oiling nozzles for spraying grease, and the mounting bracket is used to connect to the pillow surface cleaning device. A grease supply device, located on the vehicle frame and connected to the road spike oiling device, is used to inject grease into the road spike oiling device.
2. The tamping machine according to claim 1, characterized in that, The rail spike detection device includes: First support; A transverse movement drive, wherein the fixed end of the transverse movement drive is located on the first bracket; A vertical drive component, wherein the fixed end of the vertical drive component is connected to the telescopic end of the horizontal drive component; A position sensor is connected to the telescopic end of the vertical drive component, and the detection end of the position sensor is oriented toward the rail surface.
3. The tamping machine according to claim 2, characterized in that, The rail spike detection device also includes: A vertical adjustment plate, the top of which is connected to the fixed end of the vertical drive component, and the bottom end of which is provided with a first serrated portion; The adjusting block includes a body part and a second sawtooth part. The body part has a vertically penetrating relief groove. The vertical adjusting plate is located in the relief groove. The second sawtooth part is disposed facing the relief groove and engages with the first sawtooth part. The main body and the second serrated part are detachably fixedly connected.
4. The tamping machine according to claim 3, characterized in that, The second sawtooth portion is provided with a mounting hole arranged in the horizontal direction, and the second sawtooth portion is connected to the body portion through the mounting hole and a threaded fastener.
5. The tamping machine according to claim 1, characterized in that, The rail spike detection device and the rail spike oiling device are each configured in two groups, and the two groups of rail spike detection devices are located at both ends of the horizontal direction of the pillow surface cleaning device. The two sets of rail spike oiling devices are located at both ends of the lateral side of the pillow surface cleaning device.
6. The tamping machine according to claim 1, characterized in that, The oiling nozzle includes an air passage interface and an oil passage interface. The air passage interface is connected to a pneumatic device and is used to provide a high-speed airflow to the oiling nozzle to blow away and spray the grease. The grease supply device includes a grease tank, a grease pump, a grease filter module, and an oil pipeline connected in sequence. The oil pipeline is connected to the oil interface and is used to inject grease into the oiling nozzle.
7. The tamping machine according to claim 6, characterized in that, The grease supply device also includes: The grease pressure regulating module is located between the grease filter module and the oil pipeline, and is used to regulate the grease spray pressure.
8. The tamping machine according to claim 6, characterized in that, The rail spike oiling device also includes: A grease back suction valve, located on the oiling nozzle, is used to back suction and store the grease in the oiling nozzle and the oil pipeline after spraying is completed.
9. The tamping machine according to claim 1, characterized in that, Each pair of the oiling nozzles constitutes an oiling nozzle group, and the road stud oiling device includes two oiling nozzle groups, which are respectively located at both ends of the mounting bracket along its length. The road spike coating device also includes two baffles, which are spaced apart along the length of the mounting bracket and located between two sets of coating nozzles.
10. The tamping machine according to claim 9, characterized in that, One of the oiling nozzles in each group of oiling nozzles is arranged vertically, and the other oiling nozzle is arranged at an angle to the vertical.