Adjustable three-dimensional pouring module for fabricated building

Abstract

The utility model belongs to the technical field of fabricated building mould, concretely is a kind of adjustable three-dimensional pouring module for fabricated building, including formwork assembly, formwork assembly bottom is provided with travelling mechanism, travelling mechanism moves on track mechanism;The formwork assembly includes two L-shaped templates, a straight template, the bottom plate of the bottom of L-shaped template and straight template and the horizontal adjustment closing mechanism of the sliding setting on the side surface of L-shaped template and straight template;L-shaped template, straight template are fixed by the fixed hole and horizontal adjustment closing mechanism fixedly enclosed in one mould cavity for pouring for being set on it.This utility model cooperates using two L-shaped templates and straight template, can enclose a T-shaped mould cavity, then cooperate baffle and horizontal adjustment mechanism, can adjust mould cavity to different size T-shaped mould cavity, L-shaped mould cavity and asymmetric T-shaped mould cavity, to complete L-shaped wall body or column, the pouring of symmetrical and asymmetric T-shaped wall body or column.

Description

Technical Field

[0001] This utility model belongs to the technical field of prefabricated building mold devices, specifically relating to an adjustable three-dimensional casting module for prefabricated buildings. Background Technology

[0002] In recent years, prefabricated buildings have been widely used due to their advantages such as high construction efficiency and good environmental performance. Among them, three-dimensional mold systems (vertical mold systems) can achieve one-time casting of multiple walls or columns through combined molds, significantly improving production efficiency. However, in existing technologies, when casting L-shaped walls, L-shaped columns, T-shaped columns, or asymmetrical T-shaped columns, different sizes of template molds are required to meet the needs of different widths and thicknesses due to different specifications. In addition, existing technologies have limitations when dealing with asymmetrical T-shaped structures.

[0003] The problem to be solved is to invent a mold that can handle columns and walls of different sizes and adjust the thickness of columns and walls. Utility Model Content

[0004] In view of this, the present invention provides an adjustable three-dimensional casting module for prefabricated buildings to solve the problems existing in the prior art.

[0005] To achieve the above objectives, this utility model is implemented through the following technical solution:

[0006] This utility model provides an adjustable three-dimensional casting module for prefabricated buildings, including a template assembly and a mold cavity enclosed by the template assembly. The template assembly has a walking mechanism at its bottom, which moves on a track mechanism. The template assembly includes two L-shaped templates, one straight template, a base plate at the bottom of the L-shaped template and the straight template, and a horizontal adjustment and closing mechanism that slides on the sides of the L-shaped template and the straight template. The track mechanism includes three sets of tracks arranged in a Y shape. The L-shaped template and the straight template are fixed together with the horizontal adjustment and closing mechanism through fixing holes to form a mold cavity for casting.

[0007] In the aforementioned adjustable three-dimensional casting module for prefabricated buildings, as a preferred embodiment, the L-shaped template includes at least one L-shaped plate, an inner support plate disposed on one side of the L-shaped plate, a bearing rod disposed at the bottom of the L-shaped plate, and an installation plate.

[0008] In the aforementioned adjustable three-dimensional casting module for prefabricated buildings, as a preferred embodiment, the straight template includes at least one straight plate, an inner support plate disposed on one side of the straight plate, a bearing rod disposed at the bottom of the straight plate, and an installation plate.

[0009] In the aforementioned adjustable three-dimensional casting module for prefabricated buildings, as a preferred embodiment, the two sets of tracks used to support the L-shaped template have an included angle of 90°, and the set of tracks used to support the horizontal template is set at an included angle of 135° with the other two sets of tracks.

[0010] In the aforementioned adjustable three-dimensional casting module for prefabricated buildings, as a preferred embodiment, the horizontal adjustment and closure mechanism includes a side plate, at least two sets of adjustment plates disposed on one side of the side plate, and adjustment holes disposed on the adjustment plates.

[0011] In the aforementioned adjustable three-dimensional casting module for prefabricated buildings, as a preferred embodiment, the walking mechanism includes a U-shaped frame composed of upright plates and a top plate, multiple load-bearing wheels installed inside the upper part of the U-shaped frame, and multiple stabilizing wheels installed on the inner walls of the two upright plates. The load-bearing wheels and stabilizing wheels form a space for accommodating the T-shaped track.

[0012] This utility model provides an adjustable three-dimensional casting module for prefabricated buildings, which has the following beneficial effects:

[0013] This invention uses two L-shaped templates and one straight template to form a T-shaped mold cavity. With the addition of baffles and a horizontal adjustment mechanism, the mold cavity can be adjusted to different sizes of T-shaped, L-shaped, and asymmetrical T-shaped mold cavities, thus enabling the casting of L-shaped walls or columns, as well as symmetrical and asymmetrical T-shaped walls or columns. In the production of prefabricated buildings, this invention significantly improves the applicability of the mold, reduces mold investment, and has good economic value.

[0014] The Y-shaped track layout of this utility model facilitates the movement of L-shaped and straight templates on the track, making it easier for workers to operate the templates for installation and dismantling, and greatly improving the work efficiency of casting prefabricated building structures. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall assembly structure provided in an embodiment of the present utility model;

[0016] Figure 2 This is a top view of the assembly structure provided in an embodiment of the present utility model;

[0017] Figure 3 This is a schematic diagram of the horizontal closing adjustment mechanism provided in an embodiment of the present utility model;

[0018] Figure 4 This is a schematic diagram of the three-dimensional structure of the L-shaped template provided in the embodiment of this utility model;

[0019] Figure 5 This is a schematic diagram of the three-dimensional structure of the straight template provided in the embodiment of this utility model;

[0020] Figure 6 This is a three-dimensional structural diagram of the walking mechanism provided in an embodiment of the present utility model. Detailed Implementation

[0021] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0022] Exemplary embodiments of the present invention will be described in detail below with reference to the accompanying drawings.

[0023] The numbers in the diagram represent the following: 1 is the track mechanism, 2 is the mounting plate, 3 is the walking mechanism, 3-1 is the upright plate, 3-2 is the top plate, 3-3 is the load-bearing wheel, 3-4 is the stabilizing wheel, 4 is the L-shaped template, 4-1 is the L-shaped plate, 4-2 is the inner support plate, 5 is the straight template, 5-1 is the straight plate, 5-2 is the inner support plate; 6 is the baffle, 7 is the pin, 8 is the adjusting plate, 9 is the adjusting hole, 10 is the mold cavity, 11 is the fixing hole, and 12 is the load-bearing rod.

[0024] The following describes exemplary embodiments of this utility model in conjunction with specific circumstances:

[0025] like Figures 1 to 6 As shown, this utility model provides an adjustable three-dimensional casting module for prefabricated buildings, including a template assembly and a mold cavity 10 enclosed by the template assembly. The mold cavity 10 is a cavity for accommodating walls or columns, mainly used to accommodate the building entity composed of a steel cage and concrete. A traveling mechanism 3 is provided at the bottom of the template assembly, and the traveling mechanism 3 moves on the track mechanism 1.

[0026] The template assembly includes two L-shaped templates 4, one straight template 5, a base plate located at the bottom of the L-shaped templates 4 and the straight template 5, and a sliding horizontal adjustment and closing mechanism located on the sides of the L-shaped templates 4 and the straight template 5. The track mechanism 1 includes three sets of tracks arranged in a Y-shape. Specifically, each set of tracks consists of two parallel rails with an I-shaped cross-section. The L-shaped templates 4 and the straight template 5 are fixed together with the horizontal adjustment and closing mechanism through fixing holes 11 to form a mold cavity 10 for casting.

[0027] The L-shaped template 4 includes two spaced-apart L-shaped plates 4-1, multiple inner support plates 4-2 positioned between the two L-shaped plates 4-1, load-bearing rods 12 at the bottom of the L-shaped plates 4-1, and mounting plates 2. Specifically, the inner support plates 4-2 are channel steel, and multiple channel steels fix the two L-shaped plates 4-1 together to form a template with a certain thickness. Multiple load-bearing rods 12 are also fixedly connected to the bottom of the L-shaped plates 4-1 and perpendicular to the surface of the L-shaped plates 4-1, used to support the bottom plate, i.e., the bottom plate of the mold cavity 10. The mounting plates 2 are used to connect to the traveling mechanisms 3. There are two mounting plates, connecting two traveling mechanisms 3, which roll along the track.

[0028] The straight template 5 includes two parallel, spaced-apart straight plates 5-1, multiple inner support plates 5-2 positioned between the straight plates 5-1, load-bearing rods 12 at the bottom of the straight plates 5-1, and mounting plates 2. Specifically, the inner support plates 5-2 are channel steels, and multiple channel steels fix the two straight plates 5-1 together to form a template with a certain thickness. Multiple load-bearing rods 12 are also fixedly connected to the bottom of the straight plates 5-1 and perpendicular to the surface of the straight plates 5-1, used to support the bottom plate. The mounting plates 2 are used to connect to the traveling mechanisms 3; there are two mounting plates, connecting two traveling mechanisms 3, which roll along the track.

[0029] In this embodiment, the L-shaped template 4 is made of a single-layer L-shaped plate, including an L-shaped plate 4-1 and an inner support plate 4-2 disposed on the outside of the L-shaped plate 4-1. The straight template 5 is made of a single-layer straight plate 5-1, including a straight plate 5-1 and an inner support plate 5-2 disposed on the outside of the straight plate 5-1.

[0030] In this embodiment, the two sets of tracks used to support the L-shaped template 4 are at an angle of 90°, and the set of tracks used to support the horizontal template 5 is set at an angle of 135° with the other two sets of tracks. This design is convenient for the two L-shaped templates 4 to be moved by the tracks when demolding, so as to detach from the wall or column with corners. The straight template 5 can also be detached from a straight surface of the wall or column as a whole along the track.

[0031] The horizontal adjustment and closure mechanism includes a baffle 6, at least two sets of adjusting plates 8 disposed on one side of the baffle 6, and adjusting holes 9 disposed on the adjusting plates 8. Specifically, the free ends of two adjusting plates 8 located on the same horizontal plane are connected together to form a U-shaped structure; or the free ends of adjusting plates 8 located on the same side of the baffle 6 are connected together to form a U-shaped structure or an E-shaped structure. There are multiple adjusting holes 9 disposed on the adjusting plates 8, and the center distance between adjacent adjusting holes 9 is 5-20cm. The adjusting holes 9 are used in conjunction with the fixing holes 11 disposed on the template. The two holes are connected by using pins 7 to fix the baffle on the template. When demolding, only the pins 7 need to be knocked out to complete the demolding of the baffle 6.

[0032] The traveling mechanism 3 includes a U-shaped frame composed of upright plates 3-1 and a top plate 3-2, multiple load-bearing wheels 3-3 installed inside the upper part of the U-shaped frame, and multiple stabilizing wheels 3-4 installed on the inner walls of the two upright plates 3-1. The load-bearing wheels 3-3 and the stabilizing wheels 3-4 form a space for accommodating the T-shaped track. The multiple load-bearing wheels 3-3 in the traveling structure can support the weight of the column or wall, and the stabilizing wheels 3-4 can prevent the straight formwork from overturning.

[0033] Finally, it should be noted that in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0034] The above examples illustrate the principles and implementation methods of this utility model. The descriptions of the above embodiments are only for the purpose of helping to understand the method and core ideas of this utility model. At the same time, for those skilled in the art, there will be changes in the specific implementation methods and application scope based on the ideas of this utility model. Therefore, the content of this specification should not be construed as a limitation of this utility model.

Claims

1. An adjustable three-dimensional casting module for prefabricated buildings, comprising template components and a mold cavity enclosed by the template components, characterized in that: The template assembly is equipped with a walking mechanism at its bottom, which moves on a track mechanism. The template assembly includes two L-shaped templates, one straight template, a base plate at the bottom of the L-shaped and straight templates, and a sliding horizontal adjustment and closing mechanism on the sides of the L-shaped and straight templates. The track mechanism includes three sets of tracks arranged in a Y-shape. The L-shaped and straight templates are fixed together with the horizontal adjustment and closing mechanism through fixing holes to form a mold cavity for casting.

2. The adjustable three-dimensional casting module for prefabricated buildings according to claim 1, characterized in that: The L-shaped template includes at least one L-shaped plate, an inner support plate on one side of the L-shaped plate, a load-bearing rod at the bottom of the L-shaped plate, and an mounting plate.

3. The adjustable three-dimensional casting module for prefabricated buildings according to claim 1, characterized in that: The straight template includes at least one straight plate, an inner support plate disposed on one side of the straight plate, a bearing rod disposed at the bottom of the straight plate, and an mounting plate.

4. The adjustable three-dimensional casting module for prefabricated buildings according to claim 1, characterized in that: The two sets of tracks used to support the L-shaped template are at an angle of 90°, and the set of tracks used to support the horizontal template is set at an angle of 135° with the other two sets of tracks.

5. The adjustable three-dimensional casting module for prefabricated buildings according to claim 1, characterized in that: The horizontal adjustment and closure mechanism includes a side plate, at least two sets of adjustment plates disposed on one side of the side plate, and adjustment holes disposed on the adjustment plates.

6. The adjustable three-dimensional casting module for prefabricated buildings according to claim 1, characterized in that: The walking mechanism includes a U-shaped frame consisting of a vertical plate and a top plate, multiple load-bearing wheels installed inside the upper part of the U-shaped frame, and multiple stabilizing wheels installed on the inner walls of the two vertical plates. The load-bearing wheels and stabilizing wheels form a space for accommodating the T-shaped track.

Images